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Gast JUN-AIR 106R-4M User Manual

Gast JUN-AIR 106R-4M User Manual

Cabinet systems

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Part No. 6190759 (Rev B)
®
A BRAND OF
Cabinet Systems
106R-4M, 106R-25M, 106R-25MQ2,
2x106R-40M, 2x106R-40MQ2
®
.
-
.
A BRAND OF
WWW
JUN
AIR
COM
ISO 9001 CERTIFIED
® Registered Trademark/™ Trademark of JUN-AIR Inc. ©Copyright 2023 JUN-AIR Manufacturing Inc. All Rights Reserved.

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Summary of Contents for Gast JUN-AIR 106R-4M

  • Page 1 Part No. 6190759 (Rev B) ® A BRAND OF Cabinet Systems 106R-4M, 106R-25M, 106R-25MQ2, 2x106R-40M, 2x106R-40MQ2 ® A BRAND OF ISO 9001 CERTIFIED ® Registered Trademark/™ Trademark of JUN-AIR Inc. ©Copyright 2023 JUN-AIR Manufacturing Inc. All Rights Reserved.
  • Page 2: Table Of Contents

    6190759 (Rev B) 106R Cabinet Systems User Guide Table of Contents Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Technical Specifications .
  • Page 3 6190759 (Rev B) 106R Cabinet Systems User Guide SAFETY CAUTION: To prevent injury Important - read this first! • Compressed air can be dangerous; do not direct airflow at a person’s head or body . Please read the following information and operating instructions •...
  • Page 4 6190759 (Rev B) 106R Cabinet Systems User Guide Thermo Switch INSTALLATION Your JUN-AIR compressor is easy to operate . Observe the instructions and you will get many years service from your compressor . • Visually inspect unit for shipping damage, contact your supplier immediately if you think the unit may have been damaged .
  • Page 5 6190759 (Rev B) 106R Cabinet Systems User Guide OPERATION Start • If the compressor has been stored at an extremely low Start the compressor by pressing the green button . temperature, allow it to heat to room temperature before switching it on . The green lamp for compressor in operation is now •...
  • Page 6 6190759 (Rev B) 106R Cabinet Systems User Guide MAINTENANCE If drain bottle is installed, empty when necessary . (2) . 1) Drain condensate by opening the manual drain on the receiver . To ensure a long lifetime of the compressor, it is important that inspection and maintenance is carried out regularly as described in If mounted with auto drain, condensate will be drained the following .
  • Page 7 6190759 (Rev B) 106R Cabinet Systems User Guide Adjust the differens pressure adjusting the spring marked B (clockwise: higher differens pressure, start pressure maintained) . Test of pumping time The pumping time indicates the condition of the compressor . Check that there are no leaks in the system . Empty the air receiver of compressed air so that the pressure gauge shows 0 bar .
  • Page 8 6190759 (Rev B) 106R Cabinet Systems User Guide 3. The compressor runs but the pressure does not increase PRESSURE VESSEL Intake filter clogged . Replace . 24 bar Pressure tested at 4-25 litre Non-return valve is clocked . Clean or replace . 18.3 bar 40-50 litre Leaks in fittings, tubes or pneumatic equipment .
  • Page 9: Technical Specifications

    6190759 (Rev B) 106R Cabinet Systems User Guide Technical Data & Specifications 106R- 2x106R- 2x106R- Specifications 106R-4M 106R-25M 25MQ2 40MQ2 Electrical rating volts 120 V 120 V 230 V 120 V 230 V 120 V 230 V 230 V liter Tank size U .S .
  • Page 10 6190759 (Rev B) 106R Cabinet Systems User Guide Translations English German French Spanish Dutch Dansk Voltage Spannung Voltage Voltaje Voltage Spænding Frequency Frequenz Fréquence Frequencia Frequentie Frekvens Power Motor HP Moteur CV Motor CV Motor HP Effekt Displacement Ansaugleistung Débit Aire aspirado Capaciteit Ydelse...
  • Page 11: Diagrams

    6190759 (Rev B) 106R Cabinet Systems User Guide Performance Curves 106R-4M 120V Air Flow 106R-4M 120V Air Flow 106R-4M 120V Air Flow Duty (psi) Duty (bar) Duty (bar) 106R-25M 120V Air Flow 106R-25M 120V Air Flow Duty (psi) Duty (bar) 106R-25M 230V Air Flow 106R-25M 230V Air Flow 60Hz...
  • Page 12 6190759 (Rev B) 106R Cabinet Systems User Guide 106R-25MQ2 120V Air Flow 106R-25MQ2 120V Air Flow 0.079979181 1.72368925 3.4473785 5.17106775 6.894757 7.99791812 Duty (psi) Duty (bar) 106R-25MQ2 230V Air Flow 106R-25MQ2 230V Air Flow 60Hz 60Hz 50Hz 50Hz Duty (psi) Duty (bar) 2x106R-40M 120V Air Flow 2x106R-40M 120V Air Flow...
  • Page 13 6190759 (Rev B) 106R Cabinet Systems User Guide 2x106R-40M 230V Air Flow 2x106R-40M 230V Air Flow 60Hz 60Hz 50Hz 50Hz Duty (psi) Duty (bar) 2x106R-40MQ2 230V Air Flow 2x106R-40MQ2 230V Air Flow 60Hz 60Hz 50Hz 50Hz Duty (psi) Duty (bar) ©...
  • Page 14 6190759 (Rev B) 106R Cabinet Systems User Guide Electrical Drawing Model 106R-4M and 106R-25M Green & Yellow Green & Yellow © 2023, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA...
  • Page 15 6190759 (Rev B) 106R Cabinet Systems User Guide Electrical Drawing Model 106R-25MQ2 and 2x106R-40MQ2 Green & Green & Yellow Yellow © 2023, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA...
  • Page 16 6190759 (Rev B) 106R Cabinet Systems User Guide Electrical Drawing Model 2x106R-40M Green & Yellow Green & Yellow Green & Yellow © 2023, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA...
  • Page 17 6190759 (Rev B) 106R Cabinet Systems User Guide Pneumatic Diagram Model 106R-4M © 2023, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA...
  • Page 18 6190759 (Rev B) 106R Cabinet Systems User Guide Pneumatic Diagram Model 106R-25M © 2023, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA...
  • Page 19 6190759 (Rev B) 106R Cabinet Systems User Guide Pneumatic Diagram Model 2x106R-40M © 2023, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA...
  • Page 20 6190759 (Rev B) 106R Cabinet Systems User Guide Pneumatic Diagram Models 106R-25MQ2 & 2x106R-40MQ2 © 2023, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA...
  • Page 21: Kits

    6190759 (Rev B) 106R Cabinet Systems User Guide Cabinet System Kits Description Service Interval Number 106R Preventative Maintenance Kit K1038 1000 hours or one year 106R6 Service Kit - Low Pressure K1039 6000 hours or five years 106R5 Service Kit - High Pressure K1040 6000 hours or five years 106R Capacitor Replacement Kit...
  • Page 22: Feature Diagrams

    6190759 (Rev B) 106R Cabinet Systems User Guide Feature Diagram 106R-4M TANK PRESSURE GAGE HOUR COUNTER OUTLET PRESSURE GAGE ON/OFF SWITCH REGULATOR INTAKE FILTER COMPRESSOR AUTO-DRAIN STANDOFF BOLTS PRESSURE SWITCH NON-RETURN VALVE FILTER OUTLET COOLING FAN SAFETY VALVE TANK CAPACITOR THERMOSTAT UNLOADER ©...
  • Page 23 6190759 (Rev B) 106R Cabinet Systems User Guide Feature Diagram 106R-25M 120 V OUTLET PRESSURE GAUGE TANK PRESSURE GAUGE HOUR COUNTER REGULATOR ON/OFF SWITCH STANDOFF BOLTS COMPRESSOR THERMOSTAT INTAKE FILTER CAPACITOR, (UNDER COVER) SAFETY VALVE NON-RETURN VALVE COOLING TANK AUTO-DRAIN PRESSURE SWITCH 5um FILTER...
  • Page 24 6190759 (Rev B) 106R Cabinet Systems User Guide Feature Diagram 106R-25M 230 V TANK PRESSURE GAUGE HOUR COUNTER OUTLET PRESSURE GAUGE REGULATOR ON/OFF SWITCH STANDOFF BOLTS COMPRESSOR INTAKE FILTER THERMOSTAT MANUAL CAPACITOR, DRAIN (UNDER COVER) SAFETY VALVE NON-RETURN VALVE COOLING TANK AUTODRAIN &...
  • Page 25 6190759 (Rev B) 106R Cabinet Systems User Guide Feature Diagram 106R-25MQ2 120 V OUTLET PRESSURE GAUGE TANK PRESSURE GAUGE HOUR COUNTER REGULATOR ON/OFF SWITCH INTAKE FILTER COMPRESSOR THERMOSTAT DRYER CAPACITOR, (UNDER COVER) SAFETY VALVE MANUAL COOLING DRAIN NON-RETURN UNLOADER VALVE PRESSURE SWITCH OUTLET...
  • Page 26 6190759 (Rev B) 106R Cabinet Systems User Guide Feature Diagram 106R-25MQ2 230 V OUTLET PRESSURE GAUGE TANK PRESSURE GAUGE HOUR COUNTER REGULATOR ON/OFF SWITCH COMPRESSOR INTAKE FILTER THERMOSTAT DRYER CAPACITOR, (UNDER COVER) MANUAL DRAIN MANUAL DRAIN COOLING NON-RETURN VALVE UNLOADER SAFETY PRESSURE VALVE...
  • Page 27 6190759 (Rev B) 106R Cabinet Systems User Guide Feature Diagram 2x106R-40M 120 V TANK PRESSURE GAUGE OUTLET PRESSURE GAUGE HOUR COUNTER REGULATOR ON/OFF SWITCH 2X COMPRESSORS 2X INTAKE FILTERS THERMOSTAT 2X CAPACITORS, (UNDER COVERS) NON-RETURN VALVE AUTO-DRAIN TANK UNLOADER UNLOADER COOLING SAFETY VALVE...
  • Page 28 6190759 (Rev B) 106R Cabinet Systems User Guide Feature Diagram 2x106R-40M 230 V TANK PRESSURE GAGE HOUR COUNTER OUTLET PRESSURE GAGE REGULATOR ON/OFF SWITCH 2X INTAKE FILTER 2X COMPRESSOR THERMISTAT CAPACITOR, CAPACITOR, (UNDER COVER) (UNDER COVER) AUTO-DRAIN TANK UNLOADER SAFETY VALVE COOLING OUTLET...
  • Page 29 6190759 (Rev B) 106R Cabinet Systems User Guide Feature Diagram 2x106R-40MQ2 OUTLET PRESSURE GAUGE TANK PRESSURE GAUGE HOUR COUNTER ON/OFF SWITCH REGULATOR 2X COMPRESSORS 2X STANDOFFS 2X INTAKE FILTERS NON-RETURN VALVE DRYER NON-RETURN 2X CAPACITORS, TANK VALVE (UNDER COVERS) COOLING SAFETY VALVE THERMOSTAT...
  • Page 30: Symbols

    6190759 (Rev B) 106R Cabinet Systems User Guide Symbols - Abbildungen - Symboler The symbols found on the product and packing are explained below . Folgende Abbildungen befinden sich an Produkt und Verpackung . De symboler, der findes på produktet og på emballagen forklares i det følgende . English/GB Symbol Description...
  • Page 31 Gast Manufacturing Gast Group Ltd. 2300 M139 Highway Unit 11, The I O Centre Benton Harbor, MI 49023 Nash Road Ph: 269-926-6171 Redditch, B98 7AS Fax: 269-927-0808 United Kingdom Phone +44 (0)1527-504040 Fax +44 (0)1527-525262 www.JUN-AIR.com ® A BRAND OF ISO 9001 CERTIFIED ®...