Table of Contents
Advertisement
Quick Links
Model 44, Double
Flush
T
O R S I O N
R
L
ESIDENTIAL AND
IGHT
R
M
L
EAR
OUNT
OW
O
H
UTSIDE
OOKUP
Q
S
G
UICK
TART
UIDE
DEFINITION OF LIGHT COMMERCIAL:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Residential Applications.
2. Door Heights greater than 8'0" (> 8'0") are considered Light
Commercial Applications.
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2021
Wayne Dalton, a division of Overhead Door Corporation
C
OMMERCIAL
H
EADROOM
T a b l e O f C o n t e n t s
QUICK START GUIDE IMPORTANT NOTICES!
This Quick Start Guide is only meant to be used as an aid and
/ or introduction to garage door installation, and does not replace the
complete Installation Instructions and Owner's manual available on the
web at www.Wayne-Dalton.com. Wayne Dalton highly recommends
that you read and fully understand the Installation Instructions and
Owner's Manual before you attempt this installation.
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
The complete Installation Instructions and Owner's Manual are available at no
charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
347777
2
2
2
3
4
7
13
13
14
14
14
15
REV11_01/06/2021
Advertisement
Table of Contents
Related Manuals for Wayne-Dalton 44 Double Flush
Summary of Contents for Wayne-Dalton 44 Double Flush
-
Page 1: Table Of Contents
If you need assistance, please call 1-866- complete Installation Instructions and Owner’s manual available on the web at www.Wayne-Dalton.com. Wayne Dalton highly recommends 569-3799 (press Option 1) and follow the that you read and fully understand the Installation Instructions and prompts to contact a customer service Owner’s Manual before you attempt this installation. -
Page 2: Pre-Installation
Existing Door & Prepar- NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. ing the Opening. These are available for download at www.Wayne-Dalton.com or at your Track systems are not intended or designed to support extra weight. -
Page 3: Breakdown Of Parts
BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door I12. models may have unique variations. I10. I12. I10. I11. I11. D1. D2. NOTE: For Item (J2), The Rear Center Back Hang Assemblies are to used for all doors over 11’0”... -
Page 4: Door Installation Instructions
NOTE: Refer to Package Contents / Breakdown of Parts, to determine which bottom corner DOOR INSTALLATION brackets you have. INSTRUCTIONS Secure the cable loop to the clevis pin and bottom corner bracket using a flat washer and a cotter pin. Repeat for other bottom corner bracket. WARNING Before installing your door, be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. - Page 5 Bottom Section Graduated End Hinge Schedule 5 Section High Graduated End Hinge Schedule Door Height Section Type Track Graduated End Door Height Track Section Type Graduated End Hinge Hinge Number Number 3 Through 8 Section Bottom 2” 5 Section High Door 2”...
- Page 6 FOR GRADUATED END HINGES WITH A LONG STRUT: Attach the upper leg of the strut, (1) 4 Section High Strutting Schedule strut clip to the upper slot of the graduated end hinge to the Intermediate section using (1) 1/4” - 20 x 2-1/2” carriage bolt and (1) 1/4” - 20 flange hex nut. Secure the lower leg of the Section Type Type Of Strut Location On Section...
-
Page 7: Counterbalance Installation Instructions
necessary) under the bottom section. When the bottom section is leveled, temporarily hold it Flag angles / wall angles must be parallel to the door sections. Repeat same process for in place by driving a nail into the jamb and bending it over the edge of the bottom section on other side. - Page 8 Counterbalance lift cable 3/8” - 16 x 1-1/2” Truss head bolt 90° Sheave plate hole Perforated angle Sheave Sheave (3) 5/16” (3) 5/16” Bolts and Bolts and nuts NOTE: Repeat the same (3) 5/16” nuts 3/8” - 16 process for the other side. Hex nut Then loop the counterbalance Horizontal...
- Page 9 Facing the inside of the door, either lay the torsion shaft / torsion keyed shaft on the floor or (3) 3/8” Coupler assembly lay the (2) torsion keyed shafts on the floor, one torsion keyed shaft on the left hand side and Washers the other torsion keyed shaft on the right hand side.
- Page 10 Adequate framing Two or Four springs members Horizontal Oval bearing ((2) Springs) track Torsion keyed shafts Center Rear support brackets bracket Coupler Center bearing half ((4) Springs) 5/16” x 1-5/8” Hex head Center bracket assembly 5/16” x 1-5/8” Hex head (See image below) lag screws (RED HEAD) lag screw (RED HEAD) or...
- Page 11 Horizontal track Torsion spring, Left wound, Winding black winding cone cone (left hand side) Torsion shaft Counterbalance equalized on lift cable taut both sides Spring Rear Horizontal track Torsion shaft support bracket Stationary cone Torsion warning tag Rear support bracket 3/8”-16 x 1-1/2”...
- Page 12 Counterbalance lift cable taut Winding Bars Size Of Winding Bar Spring Inner (Steel Rods) (Inches) Diameter Used On Right hand end bearing bracket 1/2” dia. x 18” 2” and 2-5/8” Red cable drum 5/8” dia. x 24” 3-3/4” (right hand side) Torsion Intermediate section Horizontal track...
-
Page 13: Maintenance
Wayne Dalton 2501 S. State Hwy 121 Bus., Suite 200 Lewisville, TX 75067 For service, call (800) 827-3667 www.Wayne-Dalton.com SAFETY INSTRUCTIONS 1. Operate door ONLY when it is properly adjusted and free of obstructions. Residential warning label, The warning label will 2. -
Page 14: Painting Your Garage Door
Installation Instructions and Owner’s Manual for the garage door. These instructions are available at no charge from Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167 and 179. -
Page 15: Warranty
Warranty Models 42, 44, and 45 Limited Warranty Wayne Dalton, a division of Overhead Door Corporation ("Seller") warrants to the original purchaser of the Models 42, 44, and 45 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for a period of One (1) year, measured from the date of installation:... - Page 16 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.