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Sun Yeh Electrical M Series Operation Manual

Multi-turn electric valve actuators
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M
Multi-turn
Electric Valve Actuators
OPERATION MANUAL
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(iOS / Android)
SY04-C004C-EN

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Summary of Contents for Sun Yeh Electrical M Series

  • Page 1 Multi-turn Electric Valve Actuators OPERATION MANUAL (iOS / Android) SY04-C004C-EN...

  • Page 2: Table Of Contents

    【M Series】Multi-turn Electric Valve Actuator Contents General Information ..........................2 Safety Instructions ........................2 Installation, Storage, Transport ....................2 Product Overview ..........................3 Features ............................3 Product Mechanical Data ........................4 Parts Identification ........................4 Nameplate Instruction ........................ 5 Technical Data ........................... 6 External Gear Box ........................

  • Page 3: General Information

    【M Series】Multi-turn Electric Valve Actuator 1 General Information Failure to follow safety instructions may cause serious injury, equipment damage, or voided warranty. 1.1 Safety Instructions  Installation, maintenance and repair works must be performed by trained personnel.  The Handling shall follow the safety and warning instruction contained in this manual.

  • Page 4: Product Overview

    2 Product Overview Sun Yeh M series multi-turn electric actuators are designed to provide output torque from 41 Nm to 100 Nm (363 inlb to 885 inlb) and output speed from 15 rpm to 120 rpm which fit with various types of valves.

  • Page 5: Product Mechanical Data

    【M Series】Multi-turn Electric Valve Actuator 3 Product Mechanical Data 3.1 Parts Identification Dust-proof Stem Protection Sleeve Oil Plug Handwheel Motor Handwheel Lever and Lock Battery Sealing Plug Control Room Setting and Display Panel Terminal Cover Nameplate Conduit Entries Figure 1 Actuator...

  • Page 6: Nameplate Instruction

    【M Series】Multi-turn Electric Valve Actuator 3.2 Nameplate Instruction Caution 2023.05...

  • Page 7: Technical Data

    【M Series】Multi-turn Electric Valve Actuator 3.3 Technical Data Non-rising stem Rising stem Output Factory Max Stem Max Stem Mounting Speed Setting Flange Model Acceptance Weight Acceptance Weight Torque Thrust Diameter Diameter inlb ISO 5210 M-41 40 - 120 M-55 30 - 90...

  • Page 8: Storage, Transport And Packaging

    【M Series】Multi-turn Electric Valve Actuator 4 Storage, Transport and Packaging 4.1 Receiving / Inspection  Carefully inspect the package for any damages resulting from shipping and report all damag- es to the freight carrier and seller.  After unpacking the product and information packet, please keep the cartons and any packing materials in case of product return or replacement.
  • Page 9 【M Series】Multi-turn Electric Valve Actuator 4.3.1 Lifting Schematic Diagram Please confirm the lifting tools can bear the total weight of the device, including actuator, gearbox and valve before lifting. 【Actuator】 【Gear Box】 【Actuator and Gear Box】 2023.05...

  • Page 10: Mounting

    【M Series】Multi-turn Electric Valve Actuator 5 Mounting 5.1 Preparing Actuator Drive Bush M5 Screw Drive Bush Drive Bush M5 Screws Figure 2 Figure 1 Thrust Base Assembly Non-thrust Base Assembly (Rising Stem) (Non-Rising Stem) a. Loosen M5 screws from the base assembly of the actuator or gearbox and dismantle the components.

  • Page 11: Mounting Actuator With Valve

    【M Series】Multi-turn Electric Valve Actuator 5.2 Mounting Actuator with Valve Rising Stem  【1】Actuator 【2】Output Drive Sleeve 【3】Thrust Base Assembly 【4】M10 Screws 【5】Valve Stem 【6】M10 Screws (Prepared by customer) Apply a small quantity of grease to the valve stem【5】. Screw the thrust base assembly 【 3】 into the valve stem 【5】 until it is flush with the valve flange.
  • Page 12 【M Series】Multi-turn Electric Valve Actuator Non-rising Stem  【1】Actuator 【2】Output Drive Sleeve 【3】Non-thrust Base Assembly 【4】M10 Screws 【5】Valve stem 【6】M10 Screws (Prepared by customer) Use M10 screws【4】to fasten the non-thrust base assembly【3】with the actuator【1】. Screw Size Torque (Nm) Mount the actuator【1】with the valve stem【5】until it is flush with the valve flange.

  • Page 13: Mount Gear Box With Valve

    【M Series】Multi-turn Electric Valve Actuator 5.3 Mount Gear Box with Valve Rising Stem  【1】Gear Box 【2】Output Drive Sleeve 【3】Thrust Base Assembly 【4】Screws 【5】Valve Stem 【6】Screws (Prepared by customer) Apply a small quantity of grease to the valve stem【5】. Screw the thrust base assembly 【3】 into the valve stem 【5】 until it is flush with the valve flange.
  • Page 14 【M Series】Multi-turn Electric Valve Actuator Non-rising Stem  【1】Gear Box 【2】Output Drive Sleeve 【3】Non-thrust Base Assembly 【4】Screws 【5】Valve Stem 【6】Screws (Prepared by customer) Use the screws 【4】 to fasten the non-thrust base assembly 【3】 with the gear box 【1】 .

  • Page 15: Mounting Actuator With Gear Box

    【M Series】Multi-turn Electric Valve Actuator 5.4 Mounting Actuator with Gear box 【1】Actuator 【2】O-ring 【3】Input Shaft of Gear Box 【4】M10 Screws 【5】Gear Box Ensure that the O-ring【2】fits uniformly in the recess of the gear box. Mount the actuator 【 1】 with gear box 【3】 and align the input shaft of the gear box 【3】 .

  • Page 16: Mounting Dust-Proof Stem Protection Sleeve

    【M Series】Multi-turn Electric Valve Actuator 5.5 Mounting Dust-proof Stem Protection Sleeve 【1】Dust-proof Cover 【2】Dust-proof Stem Protection Sleeve 【3】Gear box Remove the dust-proof cover【1】from gear box【3】. Place the dust- proof stem protection sleeve【2】on the gear box【3】 and tighten with the gear box【3】.

  • Page 17: Electrical Connection

    【M Series】Multi-turn Electric Valve Actuator 6 Electrical Connection 6.1 Terminal Block Layout  Verify supply voltage is in accordance with the data on nameplate.  The handling shall follow the safety and warning instruction. The user should read and follow instructions contained in this operation manual.

  • Page 18: Removing Terminal Cover

    【M Series】Multi-turn Electric Valve Actuator 6.2 Removing Terminal Cover 【1】Terminal Compartment 【2】O-ring 【5】Terminal board 【3】Cover Screws 【6】Conduit Entries 【4】Terminal Cover Ensure all power supplies are isolated before removing the cover. a. Loosen the cover screws【3】and remove the terminal cover【4】 Please do not lose the O-ring【2】.

  • Page 19: Electrical Connection - Cable Connection

    【M Series】Multi-turn Electric Valve Actuator 6.3 Electrical Connection - Cable Connection  Terminal cross section and tightening torques Cross Section (mm Torque (Nm) Type Power terminals (L1, L2, L3) & PE connection Control contacts (1-52) Connect cables according to the order-related wiring diagram.

  • Page 20: Manual Operation

    【M Series】Multi-turn Electric Valve Actuator 7 Manual Operation  Incorrect settings may lead to valve damage.  Perform all basic settings including stroke limitation for open and close direction prior to operation.  For purposes of setting and verifying, the actuator can be operated manually in case of motor failure or power outage.
  • Page 21 【M Series】Multi-turn Electric Valve Actuator Turn the handwheel in desired direction. Clockwise turning of handwheel leads to close the valve. Handwheel CCW Output Drive Shaft CW Handwheel CW Output Drive Shaft CCW Disengage manual operation  Turn the handwheel lever back to initial position. Rotate the handwheel back and forth until a click is heard.

  • Page 22: Electrical Operation

    【M Series】Multi-turn Electric Valve Actuator 8 Electrical Operation 8.1 Introduction 8.1.1 Push Button and Display Indication Power Indicator Middle Travel Indicator Alarm Indicator Running indicator  The instruction table of the LED Indicator: Symbol Instruction Power. Alarm. Opening direction or closing direction.
  • Page 23 【M Series】Multi-turn Electric Valve Actuator 8.1.2 Settings Menu 2023.05...
  • Page 24 【M Series】Multi-turn Electric Valve Actuator 2023.05...
  • Page 25 【M Series】Multi-turn Electric Valve Actuator 2023.05...
  • Page 26 【M Series】Multi-turn Electric Valve Actuator 8.1.3 Instruction for Standby Mode Symbol Description Local Mode Remote Mode Manual Mode Connecting with Maintenance Valve Open Valve Close Bluetooth Motor Stop Run in CW Run in CCW Motor Overheated No Battery or Ab-...
  • Page 27 【M Series】Multi-turn Electric Valve Actuator 8.1.4 Torque Curve % of rated torque Torque curve of the latest running. Opening direction Closing direction In standby mode, Press “ ” button to enter the torque curve page. Press the “ ” ...

  • Page 28: User Management

    【M Series】Multi-turn Electric Valve Actuator 8.2 User Management The screen displayed with “Observer” level. The screen displayed with “User” or “Dealer” level.  The selection parameters will be differing by different user level. User Level Menu Set Permission Level Observer...
  • Page 29 【M Series】Multi-turn Electric Valve Actuator 8.2.2 Change Operation PW  Entering the old operation password before entering the new password. 8.2.3 Change Password  Entering the old password base on the user level before entering the new password.  The setting symbol corresponds to the table description below :...

  • Page 30: Operation

    【M Series】Multi-turn Electric Valve Actuator 8.3 Operation A password will be required for observer level user. No need for other level users. [Operation] In operation section, the operating status must be set in the “Local Control” for local operation. Before the actuator is put into service, the following basic setting must be made.
  • Page 31 【M Series】Multi-turn Electric Valve Actuator 8.3.2 Local Control Stop Status. Opening Status. Closing Status. Current Torque Ratio. When the running is latched, the Latching message will be flashed. Local Operation” will be available only when the operating status is set in “Local Control”...
  • Page 32 【M Series】Multi-turn Electric Valve Actuator [Stop]  The actuator is not operated in the following condition and warning message will be shown on the display. Warning Message Description Main power failure (AC power failure). Power Supply Fault Abnormal Open / Close Limit setting or Open / Set Travel Limit Close limits are not set.

  • Page 33: Status

    【M Series】Multi-turn Electric Valve Actuator 8.4 Status Menu Motor Status Operating Status Alarm Log Product Info 8.4.1 Motor Status Menu 3.1.1 Current 3.1.2 Temp. 3.1.3 Driver Temp. [Current] This value will only be displayed when the motor is running. [Temp.]...
  • Page 34 【M Series】Multi-turn Electric Valve Actuator 8.4.2 Operating Status Menu 3.2.1 Maintenance : Undue / Due 3.2.2 Cum. Runtime 3.2.3 Cumulative Starts 3.2.4 Cum. Torq Ovld Nos. 3.2.5 Starts till Due 3.2.6 Overtorques till Due 3.2.7 Motor RT till Due [Maintenance] ...
  • Page 35 【M Series】Multi-turn Electric Valve Actuator [Cum. Torq Ovld Nos.]  The value shows the times of actuator overload and stop running. [Starts till Due]  The value shows the remaining cycle times before maintenance. [Overtorques till Due]  The value shows the remaining overload times before maintenance.
  • Page 36 【M Series】Multi-turn Electric Valve Actuator Fault code for the fault event. 8.4.3 Alarm Log Refer to troubleshooting for more information and soloutions. Alarm No. for the number of alarm event. The max. number of events is 99. The oldest data will be coveredd if it is more than 99.
  • Page 37 【M Series】Multi-turn Electric Valve Actuator 8.4.4 Product Info  Except Firmware, the other information can be [Product Info] modified by Modbus, Profibus and Bluetooth protocol. G201 stands for the gearbox. It will not be shown if external gearbox is not assem- bled in manufactory.

  • Page 38: Control System Settings

    【M Series】Multi-turn Electric Valve Actuator 8.5 Control System Settings Menu Lowest User Level Language User LCD Contrast User Lamp Color User Battery Setting User Power Supply Select Dealer 8.5.1 Language  Set the language displayed on the LCD interface. Push Button Function Back to previous level to quit.
  • Page 39 【M Series】Multi-turn Electric Valve Actuator 8.5.3 Lamp Color Set by the user. In the middle travel. Opening and closing indication. Fault indication (LED is flashing).  LED Indication. Power indication. Description Power The LED indication will stay ON after power is supplied.
  • Page 40 【M Series】Multi-turn Electric Valve Actuator 8.5.5 Power Supply Select If the actual supply voltage is different from the setting on “Power Supply Select”, it will cause the wrong warning message. Set the power supply based on the power supply and press 「...

  • Page 41: Set Maintenance Due

    【M Series】Multi-turn Electric Valve Actuator 8.6 Set Maintenance Due Menu Lowest User Level Clear Maint. Alarm User Starting Nos. Dealer Torq Overload Nos. Dealer Operating Hours Dealer  Set Starting Nos., Torque Overload Nos. and Operating Hours based on the user’s need for maintenance.
  • Page 42 【M Series】Multi-turn Electric Valve Actuator 8.6.2 Starting Nos. Push Button Function Back to previous level to quit. Enter an incremental value for the parameter. Move to next digit. Save the change.  Setting range is from 3 to 10,000 thousand times. For example, 30 x 10 = 30,000 times.

  • Page 43: Parameter Setting

    【M Series】Multi-turn Electric Valve Actuator 8.7 Parameter Setting Menu Motor Setting Emergency Setting Torque Setting Close/Open Setting Jam Clearance Retries 8.7.1 Motor Setting Menu Lowest User Level 6.1.1 Thermal Alarm User 6.1.2 Thermal Protection User [Thermal Alarm] Push Button Function Back to previous level to quit.
  • Page 44 【M Series】Multi-turn Electric Valve Actuator [Thermal Protection] If the motor temperature exceeds the value set in “Thermal Alarm” and the "Thermal  Protection" is set at Enable, the motor will be operated at the lowest speed. After temperature is lower than the value set in “Thermal Alarm”, the actuator run at the set speed again.
  • Page 45 【M Series】Multi-turn Electric Valve Actuator 8.7.2 Emergency Setting Menu Lowest User Level 6.2.1 Close RPM User 6.2.2 Open RPM User 6.2.3 Emergency Action User 6.2.4 Signal Setting-NC/NO Dealer 6.2.5 Signal Fault Action Dealer 6.2.6 Signal Fault Position Dealer  [Close / Open RPM] ...
  • Page 46 【M Series】Multi-turn Electric Valve Actuator [Emergency Action] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  When an ESD signal is received, the actuator will run to the desired position based on the setting of “Emergency Action”.
  • Page 47 【M Series】Multi-turn Electric Valve Actuator [Signal Fault Action] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  When the emergency input signal is failed (Analog Input, Digital Input, Profibus or Modbus control modes), refer to the table below to check the corresponding action of the actuator.
  • Page 48 【M Series】Multi-turn Electric Valve Actuator [Signal Fault Position] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  While the input signal is failed and the "Signal Fault Action" is set in "Fail-safe Position".
  • Page 49 【M Series】Multi-turn Electric Valve Actuator [Torq Limit-Close Mid / Open Mid] Push Button Function Back to previous level to quit. Adjust tripping torque in mid-travel. One push corresponds to 10% reduction. Adjust tripping torque in mid-travel. One push corresponds to 10% increase.
  • Page 50 【M Series】Multi-turn Electric Valve Actuator [Close Tightly] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  As long as the actuator runs to the desired end position, the actuator will contin-...
  • Page 51 【M Series】Multi-turn Electric Valve Actuator [Close/Open Limit] Output shaft turns of current Set the turns of output shaft. position. Push Button Function Back to previous level to quit. Push the button to operate in direction CCW and release the button to stop running.
  • Page 52 【M Series】Multi-turn Electric Valve Actuator [Close/Open RPM] Push Button Function Back to previous level to quit Switch menu item (up) Switch menu item (down). Save the change.  The setting of Close/Open RPM as shown below: Actuator Default （RPM） Model Running Speed（RPM）...
  • Page 53 【M Series】Multi-turn Electric Valve Actuator [Close Seating Type] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  The actuator in CLOSE end position can be set to trip by Position or Torque.
  • Page 54 【M Series】Multi-turn Electric Valve Actuator [Open Seating Type] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  The actuator in OPEN end positions can be set to trip by Position or Torque.
  • Page 55 【M Series】Multi-turn Electric Valve Actuator [Travel Limit-Open] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  Set the Travel Limit-Open and the setting range is from 80% to 98%.
  • Page 56 【M Series】Multi-turn Electric Valve Actuator  When a torque overload occurs, a retry sequence will be initiated by setting the parameters as following:  Set to 0: The actuator will stay put and send a warning message when a torque overload occurs.

  • Page 57: System Control Setting

    【M Series】Multi-turn Electric Valve Actuator  Default: 0. Note: If the operating time of moving back for 3% of the entire travel is less than 3 seconds, the actuator will increase it to more than 3 seconds to ensure effectiveness of the jammed valve protection.
  • Page 58 【M Series】Multi-turn Electric Valve Actuator Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change. Symbol “” in front of the item represents current setting.  Only “Digital Permanent”, “Digital Pulse Input” and “Analog Input” Channels ...
  • Page 59 【M Series】Multi-turn Electric Valve Actuator 8.8.2 Analog Channel Lowest User Menu Level 7.2.1 Set A/I Sensitivity Dealer 7.2.2 A/I Signal Type Dealer 7.2.3 A/O Signal Type Dealer 7.2.4 Analog Output Channel Dealer [Set A/I Sensitivity] Push Button Function Back to previous level to quit.
  • Page 60 【M Series】Multi-turn Electric Valve Actuator [A/O Signal Type] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change. [Analog Output Channel] Push Button Function Back to previous level to quit.
  • Page 61 【M Series】Multi-turn Electric Valve Actuator 8.8.3 Digital Channel Lowest User Menu Level 7.3.1 Digital Input-NC/NO Dealer 7.3.2 Digital Output-CH1 User 7.3.3 Digital Output-CH2 User [Digital Input-NC/NO] Set “Normal Close” or “Normal Open” for the wiring of digital input.  Push Button Function Back to previous level to quit.
  • Page 62 【M Series】Multi-turn Electric Valve Actuator Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  Each relay contact can be assigned to different Relay Mode, Normal Close or Normal Open. There are 17 relay output modes could be chosen and default set- ting is Disable.

  • Page 63: Fieldbus Setting

    【M Series】Multi-turn Electric Valve Actuator 8.9 Fieldbus Setting Menu Modbus Profibus  The Fieldbus Setting includes Modbus and Profibus. 8.9.1 Modbus Menu Lowest User Level 8.1.1 Address User 8.1.2 BaudRate User  Address: Set the bus address for Modbus and the setting range is from 1 to 247.
  • Page 64 【M Series】Multi-turn Electric Valve Actuator [Modbus BaudRate] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change. Symbol “” in front of the item represents current setting.  BaudRate 9600...

  • Page 65: Servicing And Maintenance

    【M Series】Multi-turn Electric Valve Actuator 9 Servicing and Maintenance 9.1 Battery Maintenance Definition: The battery supports to record the position variation when using the manual override under power outage. Types: Battery Type Detail Spec. Quantity Primary Alkaline battery 3 PCS...

  • Page 66: Oil Replacement

    【M Series】Multi-turn Electric Valve Actuator 9.2 Oil Replacement  Model: 75W80.  Oil Capacity: 1L.  Replacement cycle: 5 years. b. Use a 8 mm Allen key to remove a. Remove the top oil plug with a 8mm the oil plug when is located at the Allen key.

  • Page 67: Maintenance

    【M Series】Multi-turn Electric Valve Actuator 9.3 Maintenance Damage might be caused by inappropriate maintenance!  Maintenance and repair works must be performed by trained personnel.  Turn power off before maintenance or repair.  Carry out visual inspection every year to ensure no damage or changes.

  • Page 68: Troubleshooting

    【M Series】Multi-turn Electric Valve Actuator 10 Troubleshooting  Troubleshooting for Fault codes of the alarm log are listed as below table. Code Warring Message Possible Problems Solution The temperature inside Confirm if the torque of the motor is higher than...
  • Page 69 【M Series】Multi-turn Electric Valve Actuator Code Warring Message Possible Problems Solution Power failure. Check if the power sup- ply is correct or not. PCBA failure. Check if the wiring is secured. Power Supply Fault Replace a new power module. Contact the seller.
  • Page 70 【M Series】Multi-turn Electric Valve Actuator Code Warring Message Possible Problems Solution a. Poor external wiring con- a. Confirm if the wiring is nection. correct or not. Digital Input Fault b. The PCBA is broken. b. Replace a new PCBA (D/I).
  • Page 71 【M Series】Multi-turn Electric Valve Actuator Code Warring Message Possible Problems Solution Poor external wiring con- Confirm if the wiring is nection correct or not. The PCBA is broken. Replace a new Profibus module. Profibus Comm. Error Control signal is not re-...

  • Page 72: Warranty

    【M Series】Multi-turn Electric Valve Actuator 11 Warranty Sun Yeh Ele. Co. Ltd warrants that for a period of twelve months from the date of manufacture it will either repair or replace, at its option, any of its products which prove to be defective in material or workmanship.

This manual is also suitable for:

M-41M-55M-80M-100

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