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Sun Yeh Electrical M Series Operation Manual

Multi-turn electric valve actuators
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Summary of Contents for Sun Yeh Electrical M Series

  • Page 1 (iOS / Android) SY04-C001A-EN...

  • Page 2: Table Of Contents

    【M Series】Multi-turn Electric Valve Actuator Content General Information ..........................1 Safety Instructions ........................1 Installation, Storage, Transport ....................1 Product Overview ..........................2 Features ............................2 Product Mechanical Data ........................3 Parts Identification ........................3 Nameplate Instruction ........................ 3 Technical Information ........................ 5 External Gear Box ........................
  • Page 3 【M Series】Multi-turn Electric Valve Actuator Oil Replacement ........................65 Maintenance ..........................66 Operation Protection ........................ 66 10 Troubleshooting ........................... 67 11 Warranty............................... 71 2021.06...

  • Page 4: General Information

    【M Series】Multi-turn Electric Valve Actuator 1 General Information Failure to follow safety instructions may cause serious injury, equipment damage, or void- ed warranty. 1.1 Safety Instructions  Installation, maintenance and repair works must be performed by trained personnel.  The Handling shall follow the safety and warning instruction contained in this manual.

  • Page 5: Product Overview

    2 Product Overview Sun Yeh M series multi-turn electric actuators are designed to provide output torque from 41 Nm to 100 Nm (363 inlb to 885 inlb) and output speed from 15 rpm to 120 rpm which fit with various types of valves.

  • Page 6: Product Mechanical Data

    【M Series】Multi-turn Electric Valve Actuator 3 Product Mechanical Data 3.1 Parts Identification Dust-proof Stem Protection Sleeve Oil Plug Handwheel Handwheel Lever and Lock Motor Battery Sealing Plug Setting and Display Panel Nameplate Terminal Cover Control Room Conduit Entries Figure 1 Actuator...

  • Page 7: Nameplate Instruction

    【M Series】Multi-turn Electric Valve Actuator 3.2 Nameplate Instruction Caution 2021.06...

  • Page 8: Technical Information

    【M Series】Multi-turn Electric Valve Actuator 3.3 Technical Information Non-rising stem Rising stem Output Mounting Max Stem Max Stem Speed* Flange Acceptance Weight Max Thrust Acceptance Weight Model Torque Diameter Diameter Nm inlb ISO 5210 40 - 120 M-41 30 - 90...
  • Page 9 【M Series】Multi-turn Electric Valve Actuator  G203 Multi-turn Gearbox Non-rising stem Rising stem Output Mounting Max Stem Max Stem Applicable Speed Flange Acceptance Weight Max Thrust Acceptance Weight Torque Actuator Diameter Diameter Nm inlb ISO 5210 4.3 - 13 385 3410 M-55 2.8 - 8.6 560 4960...

  • Page 10: Storage, Transport And Packaging

    【M Series】Multi-turn Electric Valve Actuator 4 Storage, Transport and Packaging 4.1 Receiving / Inspection  Carefully inspect the package for any damages resulting from shipping and report all dam- ages to the freight carrier and seller.  After unpacking the product and information packet, please keep the cartons and any pack- ing materials in case of product return or replacement.

  • Page 11: Mounting

    【M Series】Multi-turn Electric Valve Actuator 5 Mounting 5.1 Preparing Actuator Drive Bush M5 Screw Drive Bush Drive Bush M5 Screw Figure 2 Figure 1 Thrust Base Assembly Non-thrust Base Assembly (Non-Rising Stem) (Rising Stem) a. Loosen M5 screws from the base assembly of the actuator or gearbox and dismantle the components.

  • Page 12: Mounting Actuator With Valve

    【M Series】Multi-turn Electric Valve Actuator 5.2 Mounting Actuator with Valve  Rising Stem 【1】Actuator 【2】Output Drive Sleeve 【3】Thrust Base Assembly 【4】M10 Screws 【5】Valve Stem 【6】M10 Screws (Prepared by customer) Apply a small quantity of grease to the valve stem【5】. Screw the thrust base assembly 【3】 into the valve stem 【5】 until it is flush with the valve flange.
  • Page 13 【M Series】Multi-turn Electric Valve Actuator  Non-rising Stem 【1】Actuator 【2】Output Drive Sleeve 【3】Non-thrust Base Assembly 【4】M10 Screws 【5】Valve stem 【6】M10 Screws (Prepared by customer) Use M10 screws【4】to fasten the non-thrust base assembly【3】with the actuator【1】. Screw Size Torque (Nm) 12.5 Mount the actuator【1】with the valve stem【5】until it is flush with the valve flange..

  • Page 14: Mounting Gear Box With Valve

    【M Series】Multi-turn Electric Valve Actuator 5.3 Mount Gear Box with Valve  Rising Stem 【1】Gear Box 【2】Output Drive Sleeve 【3】Thrust Base Assembly 【4】Screws 【5】Valve Stem 【6】Screws (Prepared by customer) Apply a small quantity of grease to the valve stem【5】. Screw the thrust base assembly 【3】 into the valve stem 【5】 until it is flush with the valve flange.
  • Page 15 【M Series】Multi-turn Electric Valve Actuator  Non-rising Stem 【1】Gear Box 【2】Output Drive Sleeve 【3】Non-thrust Base Assembly 【4】Screws 【5】Valve Stem 【6】Screws (Prepared by customer) Use the screws 【4】 to fasten the non-thrust base assembly 【3】 with the gear box 【1】 .

  • Page 16: Mounting Actuator With Gear Box

    【M Series】Multi-turn Electric Valve Actuator 5.4 Mounting Actautor with Gear box 【1】Actuator 【2】O-ring 【3】Input Shaft of Gear Box 【4】M10 Screws 【5】Gear Box Ensure that the O-ring【2】fits uniformly in the recess of the gear box. Mount the actuator 【 1】 with gear box 【3】 and align the input shaft of the gear box 【3】 .

  • Page 17: Mounting Stem Protection Tube

    【M Series】Multi-turn Electric Valve Actuator 5.5 Mounting Dust-proof Stem Protection Sleeve 【1】Dust-proof Cover 【2】Dust-proof Stem Protection Sleeve 【3】Gear box Remove the dust-proof cover【1】from gear box【3】. Place the dust- proof stem protection sleeve【2】on the gear box【3】 and tighten with the gear box【3】.

  • Page 18: Electrical Connection

    【M Series】Multi-turn Electric Valve Actuator 6 Electrical Connection 6.1 Terminal Block Layout  Verify supply voltage is in accordance with the data on nameplate.  The handling shall follow the safety and warning instruction. The user should read and follow instructions contained in this operation manual.

  • Page 19: Removing Terminal Cover

    【M Series】Multi-turn Electric Valve Actuator 6.2 Removing Terminal Cover 【1】Terminal Compartment 【2】O-ring 【3】Cover Screw 【6】Conduit Entries 【4】Terminal Cover 【5】Terminal board Ensure all power supplies are isolated before removing the cover. a. Loosen the cover screw【3】and remove the terminal cover【4】 Please do not lose the O-ring【2】.

  • Page 20: Electrical Connection - Cable Connection

    【M Series】Multi-turn Electric Valve Actuator 6.3 Electrical Connection - Cable Connection  Terminal cross section and tightening torques Cross Section (mm Torque (Nm) Type Power terminals (L1, L2, L3) & PE connection Control contacts (1-52) Connect cables according to the order-related wiring diagram.

  • Page 21: Manual Operation

    【M Series】Multi-turn Electric Valve Actuator 7 Manual Operation  Incorrect settings may lead to valve damage.  Perform all basic settings including stroke limitation for open and close direction prior to operation.  For purposes of setting and verifying, the actuator can be operated manually in case of motor failure or power outage.
  • Page 22 【M Series】Multi-turn Electric Valve Actuator Turn the handwheel in desired direction. Clockwise turning of handwheel leads to close the valve. Handwheel CCW Output Drive Shaft CW Handwheel CW Output Drive Shaft CCW Disengage manual operation  Turn the handwheel lever back to initial position. Rotate the handwheel back and forth until a click is heard.

  • Page 23: Electrical Operation

    【M Series】Multi-turn Electric Valve Actuator 8 Electrical Operation 8.1 Introduction 8.1.1 Push Button and Display Indication Power Indicator Middle Travel Indicator Alarm Indicator Running indicator  The setting symbol corresponds to the table description below : Push Button Function Back to previous level.
  • Page 24 【M Series】Multi-turn Electric Valve Actuator 8.1.2 Settings Menu 2021.06...
  • Page 25 【M Series】Multi-turn Electric Valve Actuator 2021.06...
  • Page 26 【M Series】Multi-turn Electric Valve Actuator 2021.06...
  • Page 27 【M Series】Multi-turn Electric Valve Actuator 8.1.3 Instruction for Standby Mode Symbol Description Local Mode Remote Mode Manual Mode Connecting with Maintenance Valve Open Valve Close Bluetooth Motor Stop Run in CW Run in CCW Motor Overheated No Battery or Ab-...
  • Page 28 【M Series】Multi-turn Electric Valve Actuator 8.1.4 Torque Curve % of rated torque Torque curve of the latest running. Opening direction Closing direction  In standby mode, Press “ ” button to enter the torque curve page. Press the “ ”...

  • Page 29: User Management

    【M Series】Multi-turn Electric Valve Actuator 8.2 User Management The screen displayed with “Observer” level. The screen displayed with “User” or “Dealer” level. The screen displayed with “Administrator” level.  The selection parameters will be differ by different user level. Administrator password can not be changed.
  • Page 30 【M Series】Multi-turn Electric Valve Actuator 8.2.1 Current User  According to the user level that you choose to enter default password as below and re- fer to section 8.2.2 and 8.2.3 to change the password. User Level Default password Note...
  • Page 31 【M Series】Multi-turn Electric Valve Actuator 8.2.3 Change Password  Entering the old password base on the user level before entering the new password.  The setting symbol corresponds to the table description below : Push Button Function Back to previous level to quit or enter the password.

  • Page 32: Operating

    【M Series】Multi-turn Electric Valve Actuator 8.3 Operating A password will be required for observer level user. No need for other level users. [Operating] In operating section, the Operating status must be set in the “Local Operation” for lo- cal control.
  • Page 33 【M Series】Multi-turn Electric Valve Actuator 8.3.2 Local Operation Stop Status. Open Ratio. Close Ratio. Current Torque Ratio. When the running is latched, the Latching message will be flashed. Push Operating Function Button Symbol  Back to previous level and stop operating.
  • Page 34 【M Series】Multi-turn Electric Valve Actuator [Local Operation - Stop]  The actuator is not operated in the following condition and warning message will be shown on the display. Warning Message Description Main power failure (AC power failure). Main Power Fault...

  • Page 35: Monitoring

    【M Series】Multi-turn Electric Valve Actuator Monitoring Menu Motor Status Operating Status Alarm Log Product Info 8.4.1 Motor Status Menu 3.1.1 Motor Current 3.1.2 Motor Temperature 3.1.3 Motor Driver Temp. [Motor Current] This value will only be displayed when the motor is running.
  • Page 36 【M Series】Multi-turn Electric Valve Actuator 8.4.2 Operating Status Menu 3.2.1 Maintenance : No Need / Need 3.2.2 Running Time 3.2.3 Total number of switch 3.2.4 Torque Off Count 3.2.5 (Mainte.)Valve Switch 3.2.6 (Mainte.)Torque Off 3.2.7 (Mainte.)Motor Runtime [Maintenance]  Display shows whether the actuator need to do maintenance or not.
  • Page 37 【M Series】Multi-turn Electric Valve Actuator [Torque Off Count]  The value shows the times of actuator overload and stop running. [( Mainte.)Valve Switch]  The value shows the remaining cycle times be- fore maintenance. [( Mainte.)Torque Off]  The value shows the remaining torque cut-off times before maintenance.
  • Page 38 【M Series】Multi-turn Electric Valve Actuator 8.4.3 Alarm Log Fault code for the fault event. Refer to troubleshooting for more information and soloutions. Fault No. for the number of alarm event. The max. number of events is 99. The oldest data will be coveredd if it is more than 99.
  • Page 39 【M Series】Multi-turn Electric Valve Actuator 8.4.4 Product Info [Manufacturers Info]  Only the administrator level can browse the Manufacturers Info.  All information is manufacture info and can not be changed. [Product Info]  Except Firmware, the other information can be modified by Modbus and Profibus protocol.

  • Page 40: System Program

    【M Series】Multi-turn Electric Valve Actuator 8.5 System Program Menu Lowest User Level Language User Set LCD Contrast User Lamp Color User Battery Setting User Restore Factory Administrator Power Mode Set Administrator 8.5.1 Language  Set the language displayed on the LCD interface.
  • Page 41 【M Series】Multi-turn Electric Valve Actuator 8.5.3 Lamp Color Set by the user. In the middle travel. Opening and closing indication. Fault indication (LED is flashing). Power indication.  LED Indication. Description Power The LED indication will stay ON after power is supplied.
  • Page 42 【M Series】Multi-turn Electric Valve Actuator 8.5.5 Restore Factory ※  Press 「 」 to confirm the selection. All parameters will restore to factory default, excepted to Running Time, Total number of switch and Torque Off Count in Operating Status Menu.

  • Page 43: Maintenance Set

    【M Series】Multi-turn Electric Valve Actuator 8.6 Maintenance Set Menu Lowest User Level Clear Alarm User Switching Cycle Dealer Torque Cut-offs Dealer Operating Hours Dealer  Set Switching Cycle, Torque Cut-offs and Operating Hours based on the user’s need for maintenance.
  • Page 44 【M Series】Multi-turn Electric Valve Actuator 8.6.2 Switching Cycle Push Button Function Back to previous level to quit. Enter an incremental value for the parameter. Move to next digit. Save the change.  Setting range is from 3 to 10,000 thousand times. For example, 30 x 10 = 30,000 times.

  • Page 45: Parameter Set

    【M Series】Multi-turn Electric Valve Actuator 8.7 Parameter Set Menu Motor Setting Emergency Setting Torque Setting Close/Open Settings Torque Retries 8.7.1 Motor Setting Lowest User Menu Level 6.1.1 Motor Temp Warning User 6.1.2 Motor Temp Protection User [Motor Temp Warning] Push Button Function Back to previous level to quit.
  • Page 46 【M Series】Multi-turn Electric Valve Actuator [Motor Temp Protection]  If the motor temperature exceeds the value set in “Motor Temp Warning” and the "Motor Temp Protection" is set at Enable, the motor will be operated at the lowest speed. After temperature is lower than the value set in “Motor Temp Warning”, the ac- tuator run at the set speed again.
  • Page 47 【M Series】Multi-turn Electric Valve Actuator 8.7.2 Emergency Setting Lowest User Menu Level 6.2.1 Close Speed User 6.2.2 Open Speed User 6.2.3 Emergency Function User 6.2.4 EmergencyInput-NC/NO Dealer 6.2.5 Signal Fault Mode Dealer 6.2.6 Signal Fault Position Dealer [Close / Open Speed] ...
  • Page 48 【M Series】Multi-turn Electric Valve Actuator [Emergency Function] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  When receive the ESD signal, the actuator will be operated base on the setting of “Emergency Function”.
  • Page 49 【M Series】Multi-turn Electric Valve Actuator [Signal Fault Mode] Fault Mode] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  When the emergency input signal is failed (Analog Input, Digital Input, Profibus or Modbus control modes), refer to the table below to check the corresponding action of the actuator.
  • Page 50 【M Series】Multi-turn Electric Valve Actuator [Signal Fault Position] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  While the input signal is failed and the "Signal Fault Mode" is set in "Emergency Po- sition".
  • Page 51 【M Series】Multi-turn Electric Valve Actuator [Over Torque (Close)/(Open)] Push Button Function Back to previous level to quit. Adjust tripping torque in mid-travel. One push corresponds to 10% reduction. Adjust tripping torque in mid-travel. One push corresponds to 10% increase. Save the change.
  • Page 52 【M Series】Multi-turn Electric Valve Actuator [Close Tightly] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  When the “Close Tightly” is set at Enable, the actuator will keep running in the End Position Range even if a cancel running to end position command is received or a STOP command is received from remote control.
  • Page 53 【M Series】Multi-turn Electric Valve Actuator Output shaft turns of current [Set Close/Open Limit] Set the turns of output shaft. position. Push Button Function Back to previous level to quit. Push the button to operatie in direction CCW and release the button to stop running.
  • Page 54 【M Series】Multi-turn Electric Valve Actuator [Close/ Open Speed] Push Button Function Back to previous level to quit Switch menu item (up) Switch menu item (down). Save the change.  The setting of running speed as shown below: Actuator Default （RPM）...
  • Page 55 【M Series】Multi-turn Electric Valve Actuator [Close End Stop Mode] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  The actuator in CLOSE end position can be set to trip by Position or Torque.
  • Page 56 【M Series】Multi-turn Electric Valve Actuator  Torque：After entering the end position range, the tripping torque will be set per the setting value at “End Torque (Open)” and the actuator will stop running immediately when the torque is higher than the setting value. Besides, the actuator will run to ful- ly-open position (100%) when the torque is lower than setting value.
  • Page 57 【M Series】Multi-turn Electric Valve Actuator 8.7.5 Torque Retries Lowest Menu User Level 6.5.1 Close Middle User 6.5.2 Open Middle User [Close Middle] Push Button Function Back to previous level to quit. Enter an incremental value for the parameter. Not applicable.
  • Page 58 【M Series】Multi-turn Electric Valve Actuator [Open Middle] Push Button Function Back to previous level to quit. Enter an incremental value for the parameter. Not applicable. Save the change.  The actuators provide jammed valve protection by torque sensing. If the actuator stops because of overload during intermediate travel in opening the valve.

  • Page 59: Control Mode Set

    【M Series】Multi-turn Electric Valve Actuator 8.8 Control Mode Set Menu Input Mode Set Analog Channel Digital Channel 8.8.1 Input Mode Set Lowest User Menu Level 7.1.1 Digital Permanent Dealer 7.1.2 Digital Pulse Dealer 7.1.3 Analog Input Dealer 7.1.4 Modbus Dealer 7.1.5...
  • Page 60 【M Series】Multi-turn Electric Valve Actuator Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  Symbol “” in front of the item represents current setting.  Only “Digital Permanet”, “Digital Plus” and “Analog Input” Channels need to set channel 1 or 2.
  • Page 61 【M Series】Multi-turn Electric Valve Actuator 8.8.2 Analog Channel Lowest User Menu Level 7.2.1 AI Sensitivity Set Dealer 7.2.2 AI Signal Mode Dealer 7.2.3 AO Signal Mode Dealer 7.2.4 Analog Output Channel Dealer [AI Sensitivity Set ] Push Button Function Back to previous level to quit.
  • Page 62 【M Series】Multi-turn Electric Valve Actuator [AO Signal Mode] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change. [Analog Output Channel] Push Button Function Back to previous level to quit.
  • Page 63 【M Series】Multi-turn Electric Valve Actuator 8.8.3 Digital Channel Lowest User Menu Level 7.3.1 Digital Input-NC/NO Dealer 7.3.2 Digital Output (CH1) User 7.3.3 Digital Output (CH2) User [Digital Input-NC/NO]  Set “Normal Close” or “Normal Open” for the wiring of digital input.
  • Page 64 【M Series】Multi-turn Electric Valve Actuator Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change. Each relay contact can be assigned to different Relay Mode, Normal Close or Normal Open. There are 17 relay output modes could be chosen and default setting is No Output Signal.

  • Page 65: Communication Set

    【M Series】Multi-turn Electric Valve Actuator 8.9 Communication Set Menu Modbus Profibus   The Communication Set includes Modbus and Profibus. 8.9.1 Modbus Lowest User Menu Level 8.1.1 Address User 8.1.2 BaudRate User  Address：Set the bus address for Modbus and the setting range is from 1 to 247.
  • Page 66 【M Series】Multi-turn Electric Valve Actuator [Modbus BaudRate] Push Button Function Back to previous level to quit. Switch menu item (up). Switch menu item (down). Save the change.  Symbol “” in front of the item represents current setting BaudRate 9600...

  • Page 67: Servicing And Maintenance

    【M Series】Multi-turn Electric Valve Actuator 9 Servicing and Maintenance 9.1 Battery Maintenance Definition：The battery supports to record the position variation when using the manual override under power outage. Types： Battery Type Detail Spec. Quantity Primary Alkaline battery 3 PCS Primary lithium Battery...

  • Page 68: Oil Replacement

    【M Series】Multi-turn Electric Valve Actuator Oil Replacement  Model：75W80.  Oil Capacity：1L.  Replacement cycle：5 years. b. Use a 8 mm Allen key to remove a. Remove the top oil plug with a 8mm the oil plug when is located at the Allen key.

  • Page 69: Maintenance

    【M Series】Multi-turn Electric Valve Actuator Maintenance Damage might be caused by inappropriate maintenance!  Maintenance and repair works must be performed by trained personnel.  Turn power off before maintenance or repair.  Carry out visual inspection every year to ensure no damage or changes.

  • Page 70: Troubleshooting

    【M Series】Multi-turn Electric Valve Actuator 10 Troubleshooting  Troubleshooting for Fault codes of the alarm log are listed as below table. Code Warring Message Possible Problems Solution The temperature inside Confirm if the torque of the motor is higher than...
  • Page 71 【M Series】Multi-turn Electric Valve Actuator Code Warring Message Possible Problems Solution Power failure. Check if the power sup- ply is correct or not. PCBA failure. Check if the wiring is Main Power Fault secured. Main power failure Replace a new power module.
  • Page 72 【M Series】Multi-turn Electric Valve Actuator Code Warring Message Possible Problems Solution a. Poor external wiring con- a. Confirm if the wiring is Digital Input Fault nection. correct or not. Digital input module b. The PCBA is broken. b. Replace a new PCBA failure (DI).
  • Page 73 【M Series】Multi-turn Electric Valve Actuator Code Warring Message Possible Problems Solution Poor external wiring con- Confirm if the wiring is nection correct or not. Profibus Comm. Error The PCBA is broken. Replace a new Profibus External Profibus module. communication error...

  • Page 74: Warranty

    【M Series】Multi-turn Electric Valve Actuator 11 Warranty Sun Yeh Ele. Co. Ltd warrants that for a period of twelve months from the date of manufacture it will either repair or replace, at its option, any of its products which prove to be defective in material or workmanship.

This manual is also suitable for:

M-41M-55M-80M-100

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