Black Diamond Equipment BD100621 Operator's Manual
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Black Diamond Equipment BD100621 Operator's Manual

9500w electric start generator
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OPERATOR'S MANUAL
MODEL #BD100621
9500W ELEcTRic START GENERATOR
or visit black-diamond.com
SAVE THESE iNSTRUcTiONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
EN
REV 20230620
Mid-States Distributing, LLC., 2800 Meacham Blvd., Fort Worth, TX 76137 USA

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Summary of Contents for Black Diamond Equipment BD100621

  • Page 1 OPERATOR’S MANUAL MODEL #BD100621 9500W ELEcTRic START GENERATOR or visit black-diamond.com SAVE THESE iNSTRUcTiONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect CARBON MONOXIDE K ILLS your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TABLE Of cONTENTS introduction Maintenance ....................Cleaning and Adjusting the Spark Plug ......Safety Definitions .......... Cleaning the Air Filter ..........

  • Page 4: Introduction

    (e.g., messages relating to property damage). model and serial numbers of your product. Transcribe the information found on your product’s dataplate label to the table below BLACK DIAMOND TECHNICAL SUPPORT TEAM 1-888-373-8272 MODEL NUMBER BD100621 SERIAL NUMBER DATE OF PURCHASE PURCHASE LOCATION...

  • Page 5: Important Safety Instructions

    iMPORTANT SAfETY iNSTRUcTiONS WARNiNG DANGER   Cancer and Reproductive Harm – www.P65Warnings.ca.gov Generator produces powerful voltage. DO NOT touch bare wires or receptacles. DANGER  DO NOT use electrical cords that are worn, damaged or frayed. Generator exhaust contains carbon monoxide, a colorless, DO NOT operate generator in wet weather.
  • Page 6 iMPORTANT SAfETY iNSTRUcTiONS WARNiNG cAUTiON   Running engines produce heat. Severe burns can occur on Improper treatment or use of the generator can damage it, contact. Combustible material can catch fire on contact. shorten its life or void the warranty. DO NOT touch hot surfaces.

  • Page 7: Fuel Safety

    iMPORTANT SAfETY iNSTRUcTiONS fuel Safety WARNiNG  DANGER When starting the generator:  Do not attempt to start a damaged generator. GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Always check that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.

  • Page 8: Safety And Dataplate Labels

    This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment. POWER FACTOR MODEL BD100621 FACTEUR DE MODÈLE PUISSANCE 5019280 SERIAL NO.

  • Page 9: Safety Symbols

    iMPORTANT SAfETY iNSTRUcTiONS Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product.

  • Page 10: Operation Symbols

    iMPORTANT SAfETY iNSTRUcTiONS Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Choke Locking Receptacle Neutral Bonded to Frame.

  • Page 11: Quick Start Label Symbols

    iMPORTANT SAfETY iNSTRUcTiONS Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. 5W-30 2905-L-OP-B Starting the Engine Stopping the Engine...

  • Page 12: Controls And Features

    cONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 8.5 gal. (32 L) 8. Ground Terminal – Consult an electrician for local grounding regulations.

  • Page 13: Control Panel

    cONTROLS AND fEATURES control Panel 1. Choke – Used to start a cold engine. RECEPTACLES 2. Ignition Switch – Used to START or STOP the generator. (4×) 120V AC, 20A GFCI (NEMA 5-20R) 3. Intelligauge – Three mode digital meter for displaying total May be used to supply electrical power for run time, voltage and hertz.

  • Page 14: Intelligauge

    cONTROLS AND fEATURES intelligauge Three mode digital meter for displaying frequency, voltage, and total run time. The LCD displays each mode for several seconds and then automatically cycles through. MODE DESCRIPTION Output frequency in hertz. Example: 60.0 hertz Frequency (Hz) Output voltage of the generator.

  • Page 15: Parts Included

    cONTROLS AND fEATURES Parts included Accessories Engine Oil ........40.6 fl. oz. (1200 ml) Oil Funnel ............Assembly Parts Wheels 9.5 in.

  • Page 16: Assembly

    ASSEMBLY Install the Support Leg Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil 1. Attach the support leg (D) to the generator frame with flange before operation. bolts (E).

  • Page 17: Add Engine Oil

    ASSEMBLY Add Engine Oil 4. Check engine oil level at every use and add as needed. WARNiNG  DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. OIL DIP STICK Damage to the generator as a result of failing to follow these instructions will void your warranty.

  • Page 18: Add Fuel

    ASSEMBLY Add fuel 3. The approximate fuel level is shown on the fuel gauge on top of the fuel tank. DANGER  Gasoline vapors are highly flammable and extremely explosive. EMPTY FULL DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or death.

  • Page 19: Grounding

    ASSEMBLY Neutral Bonded to Frame* NOTicE  – Neutral circuit IS electrically connected to the frame/ground of The generator engine works well with 10% or less ethanol the generator. blended gasoline. When using ethanol-gasoline blends there – The generator system ground connects lower frame cross- are some issues worth noting: member below the alternator.

  • Page 20: Generator Location

    OPERATiON Generator Location WARNiNG  WARNiNG Do not expose to rain or use in damp locations.  Keep all objects a minimum of 5 feet (1.5m) away from the NEVER operate the generator inside any building, garage, generator at all times. Heat from the muffler surface and basement, crawlspace, shed, enclosure or compartment, exhaust gas stream can ignite combustible materials.
  • Page 21 OPERATiON Electric Start Manual Start 4. Push the ignition switch to the “ON” position. 4. Pull choke knob out to the full “CHOKE” position. 4a. For restarting a warm engine, pull the choke knob out to 75% of the full “CHOKE” position. 5.

  • Page 22: Battery

    OPERATiON – DO NOT connect 3-phase loads to the generator. NOTicE  – DO NOT overload the generator. Keep choke in “CHOKE” position for only 1 pull of the recoil – Use only a high quality, insulated, compatible (3-wire or cord.

  • Page 23: Gfci

    OPERATiON Power Management 3. Press the “RESET” button located on the front of the receptacle to restore the flow of electricity. If the indicator Use the following formula to convert voltage and amperage to light does not come back on or if the GFCI cannot be reset watts: then it must be replaced.

  • Page 24: Moving The Generator

    OPERATiON 4. Turn the fuel valve to the “OFF” position. Important: Always ensure that the fuel valve and the ignition switch are in the “OFF” position when the generator is not in use. Operation at High Altitude The density of air at high altitudes is lower than at sea level. NOTicE ...

  • Page 25: Cleaning The Generator

    MAiNTENANcE changing the Engine Oil Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry Change oil when the engine is warm. Refer to the oil specification operating environment.

  • Page 26: Cleaning And Adjusting The Spark Plug

    MAiNTENANcE cleaning and Adjusting the Spark Plug 4. Saturate in clean engine oil. 5. Squeeze in a clean, absorbent cloth to remove all excess oil. 1. Remove the spark plug cable from the spark plug. 6. Place the filter in the assembly. 2.

  • Page 27: Adjusting The Governor

    MAiNTENANcE Adjusting the Governor Maintenance Schedule Follow the service intervals indicated in the following maintenance WARNiNG  schedule. Tampering with the factory set governor will void your Service your generator more frequently when operating in adverse warranty. conditions. Contact our Technical Support Team at 1-888-373-8272 to locate The air-fuel mixture is not adjustable.

  • Page 28: Short Term Storage (Up To 30 Days)

    STORAGE Short Term Storage (up to 30 days) engine stops from complete fuel starvation. This may take a few minutes. Ethanol blended gasoline may gum up and clog the carburetor if 6b. Turn ignition switch to the “OFF” position and allow the generator is not run or carburetor drained within 4 weeks.

  • Page 29: Removing From Storage

    STORAGE Removing from Storage NOTicE  If the generator has been improperly stored for a period longer than 30 days with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned of ethanol build up.

  • Page 30: Specifications

    Generator Model ........BD100621 Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. DO NOT USE E15 or Start Type .

  • Page 31: Troubleshooting

    TROUBLESHOOTiNG Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface. Engine will not start. Spark plug wire loose. Attach wire to spark plug.
  • Page 32 TROUBLESHOOTiNG Problem Cause Solution Review load and adjust. See “Connecting Overload. Electrical Loads.” Repeated circuit breaker tripping. Check for damaged, bare or frayed wires. Replace Faulty power cords or device. defective device. Circuit breaker still too hot. Let unit sit for 5 mins. For other issues and technical support: Technical Support Team Toll Free 1-888-373-8272...

  • Page 33: Warranty

    WARRANTY Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: – Cosmetic defects such as paint, decals, etc. Warranty Qualifications – Wear items such as filter elements, o-rings, etc. To register your product for warranty please visit: –...
  • Page 34 CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emissions regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA and CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2023 small off-road engine (SORE) and engine powered equipment.
  • Page 35 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 36 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter...

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