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Honda Vario 160 2022 Owner's Manual

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  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Congratulations on your purchase of a new The following codes in this manual ● Honda vehicle. Your selection of a Honda indicate the country. makes you part of a worldwide family of The illustrations here in are based on the ●...
  • Page 4 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 18 Maintenance P. 74 Troubleshooting P. 104 Information P. 125 Specifications P. 138...

  • Page 6: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 6 Safety Precautions..........P. 10 Riding Precautions ..........P. 11 Accessories & Modifications......P. 15 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved helmet and protective apparel. Follow these guidelines to enhance your safety: Instruct your passenger on holding onto the Perform all routine and regular inspections grab rail or your waist, leaning with you in turns, ●...
  • Page 8 Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling Keep Your Honda in Safe Condition before turning or changing lanes, and using It's important to keep your vehicle properly your horn when necessary.
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the Never run your vehicle inside a garage or other ignition switch to the (Off) position, and enclosure. evaluate the condition of your vehicle. Inspect for fluid leaks, check the tightness of critical nuts WARNING and bolts, and check the handlebar, control Running the engine of your vehicle...

  • Page 10: Image Labels

    Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 11 Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 12 Image Labels RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 108 kPa. ABS INFORMATION LABEL This model equipped with an Anti-lock Brake System (ABS) on front wheel.
  • Page 13 Image Labels TYRE INFORMATION & CARGO LIMIT LABEL For your protection, always wear helmet, protective apparel. Cold tyre pressure: [Driver only] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 225 kPa (2.25 kgf/cm , 33 psi) [Driver and passenger] Front 200 kPa (2.00 kgf/cm , 29 psi)

  • Page 14: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the WARNING ● handlebar and feet on the floor. Not wearing a helmet increases the Instruct your passenger to keep their hands ●...

  • Page 15: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking. ● Sudden braking can reduce the vehicle's During the first 500 km (300 miles) of running, stability. follow these guidelines to ensure your vehicle's Where possible, reduce speed before future reliability and performance.
  • Page 16 Riding Precautions Anti-lock Brake System (ABS) on Front Wet or Rainy Conditions Wheel Road surfaces are slippery when wet, and wet This model equipped with an Anti-lock Brake brakes further reduce braking efficiency. System (ABS) designed to help prevent the front Exercise extra caution when braking in wet brake from locking up during hard braking.
  • Page 17 ● the handlebar, lock the ignition switch Grab rail P. 41) and leave your vehicle while taking the Honda SMART Key with you. Deactivate the Honda SMART Key system if necessary. P. 36 Centre stand Use of an anti-theft device is also recommended.
  • Page 18 Riding Precautions Refuelling and Fuel Guidelines Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded petrol. ● Use the recommended octane number. ● Using lower octane petrol will result in decreased engine performance. Do not use fuels containing a high ●...

  • Page 19: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.

  • Page 20: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your vehicle's ● cause a crash and you can be seriously handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 22: Operation Guide

    Parts Location Fuel fill cap (P.64) Document bag (P.71) Seat (P.68) Throttle grip (P.100) Front brake fluid reservoir (P.97) Front brake lever Emergency seat opener (P.116) Inner lack (P.73) Helmet holder (P.69) Battery (P.89) Fuse box (P.123) Coolant reserve tank (P.95) Engine oil fill cap/dipstick (P.93)
  • Page 23 USB socket (P.66) Front box (P.72) Rear brake fluid reservoir (P.97) Rear brake lever Tools (P.71) Centre compartment (P.70) Helmet holder (P.69) Hook (P.73) Centre stand Side stand (P.13) (P.99)
  • Page 24 Instruments Speedometer This shows your speed in kilometer per hour (km/h). button button SELECT Display Check When the ignition switch is turned to the (On) position, the display will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 25 Fuel gauge Remaining fuel when only 1st (E) segment left: approximately 1.7 L (0.45 US gal, 0.37 Imp gal). This segment flashes when the fuel decreases further. If the fuel gauge indicator flashes in a repeat pattern or turns off: (P.110) Clock (12-hour display) To set the clock:...
  • Page 26 Instruments (Continued) Odometer [TOTAL]/Tripmeter [TRIP A/B]/Average fuel mileage meter [AVG]/ Battery voltage meter [V] button selects the odometer, tripmeter A, tripmeter B, average fuel mileage, and battery voltage. SELECT Odometer Tripmeter A Tripmeter B Battery voltage Average fuel mileage Odometer Total distance ridden.
  • Page 27 Average fuel mileage meter The average fuel mileage will be based on tripmeter A. Average fuel mileage since tripmeter A was reset. Display range: 0.0 to 99.9 km/L. If the calculated value is 99.9 km/L or more: “99.9 km/L” is displayed. ●...
  • Page 28 Instruments (Continued) OIL CHANGE indicator The indicator is turned on whenever the running distance reaches the programed oil change interval. When the running distance reaches about 1,000 km: Reset the indicator after changing the engine oil for the 1st time. When the running distance reaches about every 6,000 km after the 1st time resetting: Reset the indicator after changing the engine oil.
  • Page 29 Display Setting Following items can be changed sequentially. Ordinary display Clock setting ● OIL CHANGE indicator setting ● Setting Mode Clock setting mode Clock setting The following moves the ordinary display at display setting. The button is not pressed for about 30 ●...
  • Page 30 Instruments (Continued) 1 Clock setting: Press button until the desired SELECT minute is displayed. Turn the ignition switch to the (On) Press and hold to advance the minute position. fast. Press and hold button and SELECT button, all clock digits start flashing. Press button, the hour digits start flashing.
  • Page 31 2 OIL CHANGE indicator setting: Press button. The OIL CHANGE indicator is set. The indicator is turned on whenever the running distance reaches the programmed The established setting can also be set by oil change interval. turning the ignition switch to the (Off) You can adjust the interval value of OIL position.
  • Page 32 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High beam indicator High coolant temperature indicator If it comes on while riding: (P.106) Alarm indicator Anti-theft Alarm system: (P.44) PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition...
  • Page 33 When the Battery Charging Condition indicator on: (P.107) Honda SMART Key Indicator Comes on when vehicle and Honda SMART Key verification is complete, and the ignition switch can be operated. Goes off when the ignition switch is turned to the (On) position.
  • Page 34 Indicators (Continued) Left turn signal indicator Right turn signal indicator ABS (Anti-lock Brake System) indicator Comes on when the ignition switch is turned to the (On) position. Goes off when your speed reaches approximately 10 km/h (6 mph). If it comes on while riding: (P.108)
  • Page 36 Switches Idling stop switch • : The Idling Stop system is • : The Idling Stop system is off. Idling Stop system: (P.55) Start button Turn signal switch Pressing the switch turns the turn signal off. Horn button Headlight dimmer switch •...
  • Page 37 (On) Ignition switch Turns electrical system on for Switches the electrical system on/off, starting/riding. locks the steering, and operates the SEAT seat opener switch. Operates the seat opener To unlock the ignition switch: switch. (P.40) (Off) Turns engine off. (Lock) Locks steering.
  • Page 38 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left or Lock the steering when parking to help right. prevent theft. Push the ignition switch down, and turn it to A U-shaped wheel lock or similar device is (Lock) position.
  • Page 39 The system runs a two-way authentication between the vehicle and the Honda SMART Key to verify if it is the registered Honda SMART Key. The Honda SMART Key system uses low- intensity radio waves. It may affect medical equipment such as a cardiac pacemaker.
  • Page 40 (Continued) Switching the Honda SMART Key System To switch the Honda SMART Key system to activation or deactivation Press the ON/OFF button until the Honda SMART Key LED changes colour. To check the Honda SMART Key ON/OFF button system status Lightly press the ON/OFF button.
  • Page 41 The Honda SMART Key system uses low- intensity radio waves. Therefore, the operating range may be wider or narrower, or the Honda SMART Key system may not work properly in the following situations: When the Honda SMART Key battery is ●...
  • Page 42 (Continued) Anyone can unlock the ignition switch and When the ignition switch is locked: start the engine if your Honda SMART Key is The system can be operated within the within operating range of your vehicle, even shaded area shown in the illustration.
  • Page 43 You should always keep the Honda SMART goes off, all turn signals flash once, and Key on your person after you get on and off buzzer rings at this time. the vehicle or while riding. Do not store the Honda SMART Key in any compartment. Continued...
  • Page 44 Switching the ignition switch does not work properly (P.114) To Unlock the Ignition Switch Make sure that the Honda SMART Key If someone without the Honda SMART Key system is activated. (P.36) tries to turn the ignition switch, the ignition To authenticate the Honda SMART Key switch rotates freely.
  • Page 45 Switch the Honda SMART Key system ● to inactive. (P.36) Make sure that the Honda SMART Key indicator goes off, the turn signals flash once, and the buzzer rings 1 time. This indicates that the ignition switch is locked. The buzzer sound can be cancelled.
  • Page 46 Ignition Switch is Locked/Unlocked you leave your vehicle. Enable When the ignition switch is locked in the Deactivate the Honda SMART Key system. SEAT position, the ignition switch can be (P.36) Lightly press the ON/OFF button. The red turned to the (Off) position only once.
  • Page 47 Disable Deactivate the Honda SMART Key system. (P.36) Lightly press the ON/OFF button. The red Honda SMART Key LED blinks. While the red LED is blinking, press the answer back/alarm button. The red LED stops blinking but stays on when the buzzer sound is properly...
  • Page 48 Anti-theft Alarm System The anti-theft alarm system is a device to reduce the likelihood of theft. When the sensor detects vibration or movement with the ignition switch in the (Off) or (Lock) position and the system is set, the alarm is activated.
  • Page 49 If the ignition switch is left (Off) or Setting the Anti-theft Alarm System (Lock) position for more than 10 days, the Turn the ignition switch to (Off) or anti-theft alarm system will no longer (Lock) position. operate. Press the answer back/alarm button. Within When the system is active and the vehicle a second, the turn signals blink and the receives a signal from pressing the answer...
  • Page 50 (P.40) Press the answer back/alarm button on ● When the ignition switch is unlocked, the the Honda SMART Key. buzzer rings 2 times and the alarm indicator After stopping the anti-theft alarm activation, the anti-theft alarm system goes off.
  • Page 51 Make sure that the Honda SMART Key Press the answer back/alarm button on system is active. (P.36) the Honda SMART Key 4 times and the Push the ignition switch to authenticate the ignition switch 1 time. Honda SMART Key system.
  • Page 52 1 than 2 seconds. The sensitivity level is set. minute, the Honda SMART Key indicator The Honda SMART Key indicator turn off, flash 3 times, and then the buzzer and a buzzer sounds once.
  • Page 53 Honda SMART Key system is activated. When you press the answer back/alarm button on the Honda SMART Key with the ignition switch is in the (Off) or (Lock) position and the anti-theft alarm system is...
  • Page 54 Press the answer back/alarm button on the Honda SMART Key. You can select 3 buzzer sound volume levels. The answer back system will not function Make sure that the Honda SMART Key when the ignition switch is (On) position. system is active. (P.36)
  • Page 55 Press the answer back/alarm button on Return to and do the procedure the Honda SMART Key 2 times and the again. ignition switch 1 time. If you press the answer back/alarm When the ignition switch is pressed, the...
  • Page 56 2 seconds. The sound volume level is Sound Pattern set. You can select 3 buzzer sound patterns. The Honda SMART Key indicator turn off, Make sure that the Honda SMART Key and a buzzer sounds once. system is active.
  • Page 57 Press the answer back/alarm button on Return to and do the procedure the Honda SMART Key 3 times and the again. ignition switch 1 time. If you press the answer back/alarm When the ignition switch is pressed, the...
  • Page 58 10 seconds, the Honda Press and hold the answer back/alarm button SMART Key indicator flash 3 times, and for about 2 seconds, the Honda SMART Key then the buzzer sounds, and the sound LED changes to red.
  • Page 59 Idling Stop System Activation of the Idling Stop System Idling Stop system is designed to help reduce The Idling Stop system becomes ready to the fuel consumption and noise, by idling stop the engine and Idling Stop indicator stop while making a stop such as waiting at comes on when the following requirements an intersection.
  • Page 60 Idling Stop System (Continued) Stopping the engine by the Idling Stop Safety Precaution for the Idling Stop System System Do not go away from the vehicle while the The engine stops and Idling Stop indicator Idling Stop indicator is flashing. When you go changes to flash after you close the throttle away from the vehicle, always turn the completely and stop the vehicle while the...
  • Page 61 Restarting the Engine NOTICE Check that the Idling Stop indicator is Headlights stay on after the engine is stopped by the Idling Stop system. The battery may flashing, and then open the throttle. discharge and you may not be able to restart If it is not flashing, you can't restart the engine.
  • Page 62 If you lower the side stand with the engine running, it will automatically shut off. • Extended fast idling and revving the engine This vehicle is equipped with a Honda SMART can damage the engine and the exhaust Key system. Always keep Honda SMART Key on system.
  • Page 63 Consult your dealer for advice if you plan to Place the vehicle on its centre stand. Turn the ignition switch to the (On) ride your vehicle at an altitude above 2,500 position. m (8,000 feet). To unlock the ignition switch. (P.40) NOTICE If the vehicle is transported to a place 2,000 m...
  • Page 64 Starting the Engine (Continued) Squeeze the rear brake lever. Press the start button with the throttle The starter motor will only work when completely closed. Release the start button the rear brake lever is squeezed and the as soon as the engine starts. side stand is up.
  • Page 65 If you cannot start the engine: If the engine does not start: Place the vehicle on its centre stand and Open the throttle fully and press the start squeeze the rear brake lever. button for 5 seconds. With the throttle slightly open (about 3 mm, Repeat the normal starting procedure.
  • Page 66 Riding Starting the Vehicle Acceleration and deceleration To accelerate: Open the throttle slowly. Push the vehicle forward off the centre stand. To decelerate: Close the throttle. Squeeze the rear brake lever. Open (Accelerate) Keep throttle closed. Close (Decelerate) Make sure the side stand and centre stand are up.
  • Page 67 Braking Close the throttle and apply the front and rear brake levers together. Rear brake lever Front brake lever...
  • Page 68 Refuelling Fuel type: Unleaded petrol only Opening the Fuel Fill Cap Fuel octane number: Your vehicle is Open the seat. (P.68) Turn the fuel fill cap counterclockwise until it designed to use Research Octane Number stops and remove the cap. (RON) 91 or higher.
  • Page 69 Closing the Fuel Fill Cap Install and tighten the fuel fill cap firmly by turning it clockwise. Make sure that the arrow marks on the fuel fill cap and fuel tank are aligned. Close the seat. WARNING Petrol is highly flammable and explosive.
  • Page 70 To connect your USB device Use USB devices at your own risk. In no event Open the front box lid. (P.72) shall Honda be liable for any damage to your Open the cover to access the USB socket. USB device when in use. Cover Only USB devices within the following specifications can be connected.
  • Page 71 Connect a certified USB cable to the USB socket. To prevent the battery from becoming weak (or dead), keep the engine running while drawing current from the USB socket. To prevent entry of foreign matter into the USB socket, be sure to close the cover when the USB socket is not used.
  • Page 72 Storage Equipment Seat Seat Open Turn the handlebar pointed straight ahead. Turn the ignition switch to the position of SEAT. To unlock the ignition switch (P.40) Seat Push the SEAT side of the seat opener switch. Open the seat. Seat Close Close and push down on the rear of the seat until it locks.
  • Page 73 WARNING Helmet Holder The helmet holders are located under the Riding with a helmet attached to the seat. holder can interfere with your ability to Use the helmet holders only when parked. safely operate the vehicle and could Helmet holders lead to a crash in which you can be seriously hurt or killed.
  • Page 74 Storage Equipment (Continued) A helmet can be stored in the centre Centre compartment compartment. Never exceed the maximum weight limit. Set in the front of the helmet forward. Maximum Weight: 10 kg (22 lb) Some helmets may not fit in the Do not store any items that are flammable compartment due to their size or design.
  • Page 75 Document Bag Tool The document bag is in the document The tools are in the centre compartment. compartment in the reverse side of the seat. Tools Document bag Continued...
  • Page 76 Storage Equipment (Continued) Front Box Open Push the front box lid, then open the front box lid. Close Close the front box lid by pressing the front box lid. The maximum allowable load on the hook and in the front box and inner rack shall be no more than 1.5 kg (3.3 lb).
  • Page 77 Hook/Inner Rack The maximum allowable load on the hook The hook and inner rack are provided below and in the front box and inner rack shall be the handlebar. no more than Do not attach large luggage to the hook 1.5 kg (3.3 lb).

  • Page 78: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 75 Replacing the Honda SMART Key Battery .. P. 101 Maintenance Schedule........P. 76 Maintenance Fundamentals ......P. 79 Tools ..............

  • Page 79: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your vehicle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 80: Maintenance Schedule

    Maintenance work should be performed in new owner. accordance with Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your vehicle after each periodic requirements. Keep an accurate record of maintenance is carried out.
  • Page 81 Inspect (clean, adjust, lubricate, or replace, if necessary) dealer, unless you have the necessary tools and are Replace mechanically skilled. Clean Procedures are provided in an official Honda Shop Manual. : Technical. In the interest of safety, have your vehicle serviced by your dealer. Continued...
  • Page 82 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 79 × 1,000 mi Battery Brake Fluid 2 Years Brake Pads Wear Brake System Headlight Aim – Lights/Horn – Clutch Shoes Wear – Side Stand Suspension –...

  • Page 83: Maintenance Fundamentals

    Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front and Rear: check brake fluid level and To ensure safety, it is your responsibility to pads wear P. 97, P. 98 perform a pre-ride inspection and make sure Lights and horn - Check that lights, ●...
  • Page 84 Maintenance Fundamentals Replacing Parts Battery Always use Honda Genuine Parts or their Your vehicle has a maintenance-free type equivalents to ensure reliability and safety. battery. You do not have to check the battery electrolyte level or add distilled water. Clean the...
  • Page 85 Maintenance Fundamentals What to do in an emergency WARNING If any of the following occur, immediately see The battery gives off explosive your doctor. hydrogen gas during normal operation. Electrolyte splashes into your eyes: ● Wash your eyes repeatedly with cool A spark or flame can cause the battery water for at least 15 minutes.
  • Page 86 Always replace the battery with another maintenance-free battery of the same type. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher battery and possibly damaging the system.
  • Page 87 For recommended engine oil, see or “Resource Conserving” on the circular API “Specifications.” P. 139 service symbol. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MB ●...
  • Page 88 Brake fluid can damage plastic and painted surfaces. NOTICE Wipe up spills immediately and wash thoroughly. Using coolant not specified for aluminium engines or tap/mineral water can cause corrosion. Recommended brake fluid: Honda DOT 3 or DOT 4 Brake Fluid or equivalent...
  • Page 89 Maintenance Fundamentals Inspecting for Damage Crankcase Breather Inspect the tyres for Service more frequently when riding in rain, at cuts, slits, or cracks that full throttle, or after the vehicle is washed or expose fabric or cords, overturned. Service if the deposit level can be or nails or other seen in the transparent section of the drain foreign objects...
  • Page 90 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they Riding on tyres that are excessively become visible, replace the tyres immediately. worn or improperly inflated can cause a For safe riding, you should replace the tyres crash in which you can be seriously hurt when the minimum tread depth is reached.
  • Page 91 Maintenance Fundamentals Have your tyres replaced by your dealer. WARNING For recommended tyres, air pressure, and Installing improper tyres on your minimum tread depth, see “Specifications.” vehicle can adversely affect handling P. 139 and stability, and can cause a crash in Follow these guidelines whenever you replace tyres: which you can be seriously hurt or...

  • Page 92: Tools

    Tools The tools are stored in the centre compartment. P. 68 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Spark plug wrench ● Standard/Phillips screwdriver ● Screwdriver handle ●...

  • Page 93: Removing & Installing Body Components

    Removing & Installing Body Components Battery Removal Make sure the ignition switch is in the Tabs Tabs (Off) position. Battery lid Remove the screws from the battery lid. Remove the battery lid by releasing the Screws tabs from the slots. Slots Slots Continued...
  • Page 94 Removing & Installing Body Components Battery Remove the battery cover by releasing Screws Tabs the tabs from the slots. Disconnect the negative - terminal from the Battery cover battery. Disconnect the positive + terminal from the battery. Remove the battery, taking care not to drop the terminal nuts.

  • Page 95: Clip

    Removing & Installing Body Components Clip Clip To activate the system, “Setting the Anti-theft Alarm System.” P. 45 Removal For proper handling of the battery, see “Maintenance Fundamentals.” P. 80 Centre pin “Battery Goes Dead.” P. 122 Press down on the centre pin to release the lock.

  • Page 96: Fuel Tank Cover

    Removing & Installing Body Components Fuel Tank Cover Fuel Tank Cover Removal Remove the clips. P. 91 Tabs Slide the fuel tank cover forward. Remove the fuel tank cover by releasing the tabs and hooks. Installation Clips Install the parts in the reverse order of removal.

  • Page 97: Engine Oil

    Engine Oil Checking the Engine Oil Upper level Check the engine oil with the Idling Stop switch at (Idling). If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) position and wait for 2 to 3 minutes. Place your vehicle on its centre stand on a Oil fill cap/dipstick Lower level...
  • Page 98 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. level mark, add the recommended engine oil.

  • Page 99: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your vehicle inspected by Check the coolant level in the reserve tank your dealer. while the engine is cold. Adding Coolant Place your vehicle on its centre stand on a firm, level surface.
  • Page 100 Coolant Adding Coolant Remove the reserve tank cap and add Clip Maintenance lid fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap. Install the parts in the reverse order of removal.

  • Page 101: Brakes

    Brakes Checking Brake Fluid Front Front brake fluid Place your vehicle in an upright position reservoir on a firm, level surface. Check that the brake fluid reservoir is horizontal and that the fluid level is above the LWR mark. If the brake fluid level in either reservoir is LWR mark below the LWR mark or both the brake levers freeplay becomes excessive, inspect the...
  • Page 102 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Front Inspect the brake pads from below the brake caliper. Check the condition of the brake pad wear indicators. Rear Inspect the brake pads from the rear of Front the vehicle. The pads need to be replaced if a brake pad If necessary, have the pads replaced by your is worn to the indicator.

  • Page 103: Side Stand

    Side Stand Checking the Side Stand Place your vehicle on its centre stand on a firm, level surface. Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. Check the spring for damage or loss of tension.

  • Page 104: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly or close automatically, or if the cable is damaged, have the vehicle inspected by your dealer.

  • Page 105: Other Replacement

    Honda SMART Key Battery with a protective cloth into the slit. Wrap a coin or a screwdriver with a If the Honda SMART Key indicator flashes 5 protective cloth to prevent scratching times when the ignition switch is turned to the Honda SMART Key.
  • Page 106 Lower case Replace the old battery with a new battery with the negative - side facing Snap the two halves of the Honda SMART Key back together. Make sure that upper and lower cases are set in the right position.
  • Page 107 Other Replacement Replacing the Honda SMART Key Battery CAUTION • Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type. • Do not exposed to excessive heat such as sunshine, fire or the like, that can result in...

  • Page 108: Troubleshooting

    Engine Does Not Start Even If the Throttle is Overheating (High coolant temperature Opened ............. P. 113 indicator is on) ..........P. 106 When the Honda SMART Key System Does Not Warning Indicators On or Flashing..... P. 107 Operate Properly........... P. 114 PGM-FI (Programmed Fuel Injection) Unlock the Seat in an Emergency ....

  • Page 109: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 58 sequence.

  • Page 110: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following Stop the engine using the ignition switch. occurs: Allow the engine to cool with the ignition High coolant temperature indicator switch in the (Off) position. ● comes on.

  • Page 111: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Battery Charging Condition Injection) Malfunction indicator Indicator Lamp (MIL) If the indicator comes on while riding, you may have a condition of low battery voltage If the indicator comes on while riding, you or battery performance degradation.

  • Page 112: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. The ABS indicator may flash if you turn the If the indicator operates in one of the rear wheel while the rear wheel is lifted off following ways, you may have a serious...

  • Page 113: Honda Smart Key Indicator

    It is probably caused by the following: Strong radio waves or noise are affecting ● If you do not have the Honda SMART Key, the system the ignition switch can be unlocked in You lose the Honda SMART Key while ●...

  • Page 114: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If this occurs, see your dealer as soon as possible.

  • Page 115: When The Idling Stop System Does Not Operate Properly

    When the Idling Stop System Does Not Operate Properly Idling Stop Indicator Does Not If PGM-FI malfunction indicator lamp (MIL) lights: Come On When the PGM-FI malfunction indicator lamp (MIL) lights, the Idling Stop system does not When the Idling Stop indicator does not operate for protection of the engine.

  • Page 116: Engine Is Not Stopped By The Idling Stop System While The Idling Stop Indicator Is On

    When the Idling Stop System Does Not Operate Properly Engine is Not Stopped by the Idling Stop System While the Idling Stop Indicator is On Engine is Not Stopped by the Idling Stop System While the Idling Stop Indicator is On When the engine is not stopped by the Idling Stop system while the Idling Stop indicator is on, perform the followings.

  • Page 117: Engine Does Not Start Even If The Throttle Is Opened

    When the Idling Stop System Does Not Operate Properly Engine Does Not Start Even If the Throttle is Opened Engine Does Not Start Even If If the Idling Stop switch is at (Idling): While the engine is stopping by the Idling the Throttle is Opened Stop system, if you press the Idling Stop switch to...

  • Page 118: When The Honda Smart Key System Does Not Operate Properly

    When the Honda SMART Key System Does Not Operate Properly When the Honda SMART Key system does Check that there is no communication ● not work properly, perform the following. failure in the Honda SMART Key system. Check that the Honda SMART Key system The Honda SMART Key system uses low- ●...
  • Page 119 When the Honda SMART Key System Does Not Operate Properly Check that a registered Honda SMART Check the battery condition and battery ● ● Key is used. lead in your vehicle. Use a registered Honda SMART Key. Check the battery and battery terminals. If The Honda SMART Key system cannot be the battery is weak, contact your dealer.

  • Page 120: Unlock The Seat In An Emergency

    Unlock the Seat in an Emergency The seat lock can be unlocked by using the Open the seat and turn the emergency emergency key. key clockwise. Emergency Open seat opener Remove the front lid. Projection Close Front lid Slot Align the projection of the emergency key with the slot of the emergency seat Open opener, and turn the emergency key...
  • Page 121 Unlock the Seat in an Emergency Close Install the front lid. Make sure that all tabs are installed Close and push down on the rear of the securely in position. seat until it locks. Make sure that the seat is locked securely by pulling it up lightly. If the seat is not locked, turn the emergency key clockwise to lock the seat catch.

  • Page 122: Unlock The Ignition Switch In An Emergency

    ID number input mode Push the ignition switch the desired number turns on. of times within 5 seconds when the Honda SMART Key indicator comes on. After 5 seconds, the Honda SMART Key indicator goes off and comes on again. This means that the inputted number is fixed, and you can input the next number.
  • Page 123 Unlock the Ignition Switch in an Emergency Example: ID number input success To input “0”, wait for 5 seconds without After the last ID number is input, the Honda ● pushing the ignition switch when the SMART Key indicator goes off, and when it Honda SMART Key indicator comes on.
  • Page 124 Unlock the Ignition Switch in an Emergency ID number input failure ID number input cancel After the last ID number is input, the Honda If you make a mistake while inputting your ID, SMART Key indicator flash at 1 second do one of the following: intervals, and then go off.

  • Page 125: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tyre repair can be risky. If the temporary performed by your dealer. repair fails, you can crash and be After an emergency repair, always have the seriously injured or killed.

  • Page 126: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle All light bulbs on the vehicle are LEDs. If battery charger. there is an LED which is not turned on, see Remove the battery from the vehicle before your dealer for servicing.

  • Page 127: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Remove the battery lid and the battery cover from the step floor. P. 89 Before handling fuses, see “Inspecting and Pull the fuses out with the fuse puller in Replacing Fuses.” P. 82 back side of battery cover one by one check for blown fuse.

  • Page 128: Unstable Engine Operation Occurs Intermittently

    Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your vehicle. If unstable engine operation occurs even if sufficient fuel is available, have your vehicle inspected by your dealer as soon as possible.

  • Page 129: Information

    Information Keys..............P. 126 Instruments, Controls, & Other Features... P. 129 Caring for Your Vehicle........P. 130 Storing Your Vehicle........P. 133 Transporting Your Vehicle ......P. 133 You & the Environment ......... P. 134 Serial Numbers ..........P. 135 Fuels Containing Alcohol ......

  • Page 130: Keys

    Do not store the emergency key in any ● compartment. The ID number of the Honda SMART Key is on the ID tag. You can also unlock the ignition switch by inputting the ID number. Always carry both the emergency key and ID tag, but separate from the Honda SMART Key, to avoid losing all of them at the same time.
  • Page 131 Keys The Honda SMART Key contains electronic If fuel, wax, or grease adhere to the Honda ● circuits. If the circuits are damaged, the Honda SMART Key, wipe it off immediately to avoid SMART Key will not allow you to perform any cracking or warping.
  • Page 132 Keys To get an additional Honda SMART Key, take the Honda SMART Key and the vehicle to your dealer. Honda SMART Key ID tag...

  • Page 133: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Document Bag Other Features The owner’s manual, registration, and insurance information can be stored in the plastic Ignition Switch document bag located reverse side of the seat. Leaving the ignition switch in the (On) position with the engine stopped will drain the battery.

  • Page 134: Caring For Your Vehicle

    Frequent cleaning and polishing is important to After the vehicle dries, lubricate any moving ensure the life of your Honda. A clean vehicle parts. makes it easier to spot potential problems.
  • Page 135 Caring for Your Vehicle Do not direct water at the air cleaner: Washing Precautions ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 136 Caring for Your Vehicle Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, If the exhaust pipe and muffler are painted, do mud, or road salt. Clean aluminium parts not use a commercially available abrasive regularly and follow these guidelines to avoid kitchen cleaning compound.

  • Page 137: Storing Your Vehicle

    Storing Your Vehicle Storing Your Vehicle Transporting Your Vehicle If you store your vehicle outdoors, you should If your vehicle needs to be transported, it consider using a full-body cover. should be carried on a motorcycle trailer or a If you won't be riding for an extended period, flatbed truck or trailer that has a loading ramp follow these guidelines: or lifting platform and motorcycle tie-down...

  • Page 138: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling centre. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 139: Serial Numbers

    Serial Numbers Serial Numbers Frame number lid The frame and engine serial numbers uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. To check the frame number, open the seat P.

  • Page 140: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Damage the painting of the fuel tank. Some conventional fuels blended with alcohol ● Damage the rubber tubes of the fuel line. are available in some locales to help reduce ●...

  • Page 141: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 142: Specifications

    Specifications Main Components ■ Displacement 156.93 cm (9.573 cu-in) Overall length 1,929 mm (75.9 in) Bore x stroke 60.000 x 55.502 mm (2.3622 x 2.1851 in) Overall width 695 mm (27.4 in) Compression 12.0:1 ratio Overall height 1,088 mm (42.8 in) Unleaded petrol Wheelbase 1,278 mm (50.3 in)
  • Page 143 2.0 mm (0.08 in) 0.12 Imp qt) Spark plug (standard) LMAR8L-9 (NGK) Recommended Honda DOT 3 or DOT 4 Brake Fluid Spark plug gap 0.8 - 0.9 mm (0.03 - 0.04 in) brake fluid Idle speed 1,700 ± 100 rpm Cooling system 0.50 L (0.53 US qt, 0.44 Imp qt)
  • Page 144 Specifications Bulbs ■ Headlight Brakelight/Taillight Front turn signal Rear turn signal License plate light Position light Fuses ■ Main fuse 20 A Other fuse 15 A, 7.5 A...

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