Vmac AIR INNOVATED H400006 Installation And Owner's Manual
  1. Manuals
  2. Brands
  3. Vmac Manuals
  4. Air Compressor
  5. AIR INNOVATED H400006
  6. Installation and owner's manual

Vmac AIR INNOVATED H400006 Installation And Owner's Manual

Hydraulic driven air compressor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
®
Hydraulic Driven Air Compressor
Installation and Owner's Manual
(Includes Service Instructions)
H400006
www.vmacair.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AIR INNOVATED H400006 and is the answer not in the manual?

Questions and answers

Related Manuals for Vmac AIR INNOVATED H400006

Summary of Contents for Vmac AIR INNOVATED H400006

  • Page 1 ® Hydraulic Driven Air Compressor Installation and Owner’s Manual (Includes Service Instructions) H400006 www.vmacair.com...

  • Page 3: Table Of Contents

    Accessory Products from VMAC ........
  • Page 4 Copyright © 2021 VMAC Global Technology Inc. All Rights Reserved. These materials are provided by VMAC for informational purposes only, without representation or warranty of any kind, and VMAC shall not be liable for errors or omissions with respect to the materials. The only warranties for VMAC...

  • Page 5: General Information

    The procedures described in this manual are the only approved methods of service and operation. Ordering Parts To order parts, contact a VMAC dealer. The dealer will ask for the VMAC System ID (see page 33), part number, description and quantity. Locate the nearest dealer online at www.vmacair.com/dealer-locator or call 1-877-912-6605.

  • Page 6: Safety

    VMAC will not be held responsible for any liability, consequential damages, injuries, loss or damage to individuals or to equipment as a result of the failure of anyone to properly adhere to the procedures set out in this manual or standard safety practices.

  • Page 7: Safety Precautions

    Proper service and repair are important to the safety of the service technician and the safe, reliable operation of the equipment. Always use genuine VMAC replacement parts.
  • Page 8 • Do not operate the compressor without guards in place. If the guards are damaged or missing, replace them before operating the equipment. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 9 Never adjust or attempt to make any repairs to the compressor system while the hydraulic circuit is pressurized. Components and hoses under pressure could fail and cause serious injury or death. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 10: Warranty

    1 October, 2015. Warranty Registration The VMAC warranty registration form is located near the back of this manual. This warranty registration form must be completed and sent to VMAC at the time of installation for any subsequent warranty claim to be considered valid.
  • Page 11 2. VMAC will provide direction for repair or replacement of the failed components. 3. If requested, failed parts must be returned to VMAC for evaluation. 4. Dealers may login to the VMAC website to view the "VMAC Labour Time Guide" (under “Agreements”) to see the allowable warranty labour times.

  • Page 13: Hydraulic Driven Air Compressor Installation Manual

    ® Hydraulic Driven Air Compressor Installation Manual...

  • Page 15: Installation Considerations

    Driven Air Compressor system to operate erratically. Prior to installing the system, consider the following factors: • For proper operation, VMAC’s Hydraulic Driven Air Compressor Systems require proper hydraulic pressure and flow, ensure the hydraulic circuit is designed with these requirements in mind (see page 17).

  • Page 16: Mounting Locations And Ventilation

    Ensure adequate ventilation is provided for cooling and to evacuate the heat generated by the unit. If mounting in an enclosure, VMAC strongly recommends mounting the unit on a pullout drawer and extending the drawer any time the unit is run.
  • Page 17 Recommended Component Layout Battery Fuse Ignition switched relay Hydraulic Driven Air Compressor Display Box (mounted inside weather proof enclosure) Figure 2 — Recommended component layout VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 18: Speed Control

    Hydraulic Driven Air Compressor will signal the PTO to set hydraulic flow to the minimum desired cfm. “Speed 2” is activated to signal the PTO to increase hydraulic flow to provide the maximum cfm (or speed system warm up). VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 19: Hydraulic Requirements

    VMAC’s Hydraulic Driven Air Compressors are not compatible with “load sensing” variable displacement hydraulic pumps. VMAC is unable to provide hydraulic circuit designs or consult on specific hydraulic installations. We recommend working with a local hydraulic expert to design and/or install the hydraulic circuit that will power the Hydraulic Driven Air Compressor system.
  • Page 20 Filtration VMAC recommends that the hydraulic circuit meet or exceed ISO Code 16/13, SAE Class 4. See "Hydraulic Fluid and Line Sizing Recommendations" on page 19 for additional information.

  • Page 21: Hydraulic Fluid And Line Sizing Recommendations

    Hydraulic Fluid and Line Sizing Recommendations VMAC is unable to provide hydraulic circuit designs or consult on specific hydraulic installations. We recommend working with a local hydraulic expert to design and/or install the hydraulic circuit that will power the Hydraulic Driven Air Compressor system.
  • Page 22 The following information provides specific line sizing recommendations for mobile hydraulic system installations intended for use with VMAC’s Hydraulic Driven Air Compressor systems. The dimensions provided indicate “inside diameter” (ID). Supply Line Sizing Failure to use the correct suction line size may result in hydraulic pump cavitation leading to premature pump failure.
  • Page 23 Table 5 — Temperate climate Pressure and Return Line Sizing Pressure Line Size Return Line Size 3/4 in 1 in Table 6 — Pressure and return line size VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 24: Hydraulic Driven Air Compressor Harness Reference

    + 0.5 V – + 4.5 V, 0 – 150 psi (ratiometric) Green – Pressure Signal Black – Ground 0 Ω Air Solenoid Colour Function Notes + 12 V Supply + 12 V Black Switched Ground Switched VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 25 Voltage diagnosis. Varies with temperature - see Thermistor Signal Orange thermistor resistance tables for further Voltage diagnosis. Table 7 — Harness reference chart VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 26: Electrical Requirements

    Failure to adhere to these recommendations will cause the Hydraulic Driven Air Compressor system to operate erratically. VMAC’s Hydraulic Driven Air Compressor systems require a steady 20 A at 12 V dc (nominal) to operate. A 30 A fuse or circuit breaker is recommended.
  • Page 27 Electrical Schematic Figure 4 — Electrical schematic VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 28: Installing The Hydraulic Driven Air Compressor System

    Install suitable ORB fittings to connect the system to the hydraulic circuit. ☐ *Optional: If the VMAC Cold Climate Kit (P/N: A700280) is being installed, do so now using the instructions included with the kit. Failure to mount the unit using the rubber isolators will result in considerable noise and vibration during operation.

  • Page 29: Testing The Installation

    Testing" on page 73) into the hydraulic circuit at the supply line to the Hydraulic Driven Air Compressor to confirm actual hydraulic flow. ☐ Install the VMAC Air Test Tool (A700152) with the appropriate orifice and the ball valve closed. ☐...
  • Page 30 “Speed 1” does not drop below the minimum requirement. ☐ Open the ball valve on the VMAC Air Test Tool (if not using the VMAC Air test tool with the proper orifice, open the ball valve enough to maintain 100 psi) and operate the system for at least 1 hour at full load while monitoring the hydraulic flow and cfm output.

  • Page 31: Performance Testing And System Adjustments

    Compressor Performance Testing System operation can be tested using the tools that will be operated by the system or by using the VMAC Test Tool (A700052) with the appropriate orifice in the outlet to simulate tool use (Figure 6). Ball valve...
  • Page 32 The system will continue to monitor temperature and air pressure and will restart as needed to maintain operating parameters. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 33: Hydraulic Driven Air Compressor Owner's Manual

    ® Hydraulic Driven Air Compressor Owner’s Manual...

  • Page 35: Identifying Your System

    The system ID provides specific information about the system such as the model, revision, production date and the unique identifier (Figure 8). Unique identifier Model number Revision letter Production date code Figure 8 — System ID breakdown VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 36: System Components And Specifications

    200 psi pressure relief valve 3/4 in NPT to JIC adaptor 1/4 in oil (not included) scavenge fitting Figure 10 — AOST blowdown cap (back) VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 37 Hot hydraulic fluid (from compressor) Electric Cool oil to compressor Hot compressor Liquid to air oil from AOST cooler Figure 12 — Compressor oil / hydraulic fluid cooler VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 38 Hydraulic fluid to temperature compressor Hydraulic fluid sensor case drain (from motor) Figure 13 — Hydraulic manifold Control Box Control box Figure 14 — Control box VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 39 Air Solenoid Air solenoid Figure 15 — Air solenoid VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 40 Figure 16 — Control Box Hoses / Tubes The hoses used in VMAC compressor systems have an AQP inner liner that is compatible with VMAC compressor oil. The PTFE tubes used in VMAC systems are rated for the high temperatures VMAC compressors generate. Use of hoses or tubes other than those supplied or recommended by VMAC may cause compressor damage and may void your warranty.
  • Page 41 Hot compressor oil is directed from the AOST to VMAC’s liquid to air cooler before being returned to the compressor. The liquid to air cooler also cools the hydraulic fluid to ensure the Hydraulic Driven Air Compressor does not add heat to the hydraulic circuit.
  • Page 42 110 psi and 150 psi by using the display box. To reduce the operating pressure, VMAC recommends using an Filter Regulator Lubricator (FRL) (P/N: A700151). Refer to "Accessory Products from VMAC" on page 79. Safety Features A 200 psi (1380 kPa) pressure relief valve is installed in the AOST to prevent over pressurization.

  • Page 43: System Operation

    ☐ Watch the display box for system status information. What to Expect at Startup If installed, the VMAC Cold Climate Kit (P/N: A700280) will automatically activate in cold weather. The Hydraulic Driven Air Compressor will not generate full system pressure (150 psi) until both the hydraulic fluid and compressor oil are at operating temperature.
  • Page 44 (150 psi) and maximum cfm (the cfm that the system develops is dependent upon hydraulic fluid gpm – see "Hydraulic Requirements" on page 17). VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 45 Disengage the hydraulic system. 4) If equipped, close the hydraulic shut-off valve. 5) Turn off the power supply to the Hydraulic Driven Air Compressor. Drain any stored air. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 46: Cold Or Hot Weather Operation

    Air Compressor during transit (if exposed) and preheat the unit by circulating hydraulic fluid through the system before starting the compressor. • If the ambient temperature is below 5 °F (-15 °C), install the VMAC Cold Climate Kit (P/N: A700280) and circulate the hydraulic fluid through the system.

  • Page 47: Display Box Messages

    The hydraulic fluid is between -11 °F (-24 °C) and +5 °F (-15 °C). If installed, the VMAC Cold Climate Kit will turn on to help warm the hydraulic fluid. The Hydraulic Driven Air Compressor will not start until the hydraulic fluid has warmed to 5 °F (-15 °C).
  • Page 48 The pressure sensor has failed or is disconnected. “CONNECTION ERR” There is a connection problem between the control box in the Hydraulic Driven Air Compressor and the display box. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 49: System Adjustments (Diagnostics Mode)

    ERROR LOG (Figure 18) Record of the last 10 system errors. This information can be recorded on the VMAC troubleshooting form on page 82 and emailed to VMAC Technical Support to assist in troubleshooting issues. Scroll through the errors using the “” and “” buttons.
  • Page 50 COLD START LOG This is a record of the last 10 cold start temperatures (below 32 °F (0 °C). This information can be recorded on the VMAC troubleshooting form on page 82 and emailed to VMAC to assist in troubleshooting any issues.

  • Page 51: Limp Mode

    Press and hold the “” button for 5 seconds. The display will show: “TEMP PROBE EN” indicating that the hydraulic temperature sensor in the manifold has been enabled. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 52: General Maintenance Information

    General Maintenance Information Routine Maintenance In order to maintain the VMAC warranty, VMAC’s maintenance schedule must be followed. Only genuine VMAC parts can be used to maintain the system. With proper maintenance, the likelihood of premature failure or component replacement can be drastically reduced.
  • Page 53 Installation Manuals and Illustrated Parts Lists (IPL) The installation manual and illustrated parts list are an invaluable resource when inspecting, diagnosing or repairing the system. The installation manuals and IPL’s are available free of charge from VMAC. VMAC Installation Manuals https://www.vmacair.com/support/manuals/ VMAC IPL’s...

  • Page 54: Maintenance And Repair Safety

    Use only genuine VMAC parts to maintain the system. Genuine VMAC parts are designed to work with the high pressure and heat generated by the compressor. Substituting genuine VMAC parts may void the warranty and could cause equipment damage, injury, or death.
  • Page 55 The following maintenance schedule must be observed to maintain both the “Standard” and “Lifetime” VMAC warranties and to assure proper performance and long service life of the system. In the event of a warranty claim, VMAC may request service records.

  • Page 56: Regular Inspection Instructions

    Wear appropriate Personal Protective Equipment and follow all industry standard safety practices. The VMAC supplied and approved compressor oil must be used in this system. Failure to use this special oil will result in damage to the compressor and will void warranty.
  • Page 57 Listen for the pressurized air to blowdown through the muffler on the AOST. Blowdown should be completed in approximately 20 seconds. ☐ If the muffler is showing signs of blockage, contact a local VMAC dealer for a replacement. A replacement blowdown muffler is included with the VMAC 500 hour service kit.
  • Page 58 ☐ If the pressure relief valve is showing loss of functionality, contact a local VMAC dealer for a replacement. A replacement pressure relief valve is included with the VMAC 500 hour service kit.
  • Page 59 Replace the air filter cover and secure it with the cover nut. Do not over tighten the nut. ☐ If removed for service, reinstall the filter onto the filter bracket. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 60: 500 Hour / 1 Year Service

    Inspect the Viton® O-ring on the oil drain plug for damage, hardness or defects and replace if necessary. ☐ Install and tighten the oil drain plug. ☐ Remove the oil filter (Figure 24). VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 61 Remove the bolts retaining the blowdown cap. Unscrew the bolts evenly to avoid damaging the blowdown cap as the coalescing element is spring-loaded against the inside of the end cap. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 62 AOST (Figure 27). Figure 27 — Remove small spring and scavenge screen VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 63 Failure to install the wave spring may cause an electric arc which could result in an explosion, tank rupture or fire. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 64 Figure 30 — Install wave spring ☐ Install the Blowdown cap seal in the blowdown cap (Figure 31). Blowdown cap seal Figure 31 — Rear cap seal VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 65 ☐ Remove the Oil fill cap (Figure 33). Oil fill cap Oil sight glass Figure 33 — Oil fill VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 66 The Display Box will show a reminder to “CHECK AIR FILTER” every 100 hours of operation. This is a time based message that will automatically disappear after 6 hours of operation. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 67: Diagnostics And Troubleshooting

    Additional troubleshooting and specific test procedures can be found on VMAC’s Knowledge Base www.kb.vamacair.com. See "System Adjustments (Diagnostics Mode)" on page 47 for instruction to access diagnostic information. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 68 The system will automatically shut down if either of the following conditions occur: • The hydraulic fluid reaches 190 °F (88 °C). • The compressor oil reaches 280 °F (138 °C). VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 69 Faulty electrical Check electrical connections. connections. Bypass extension harness to test. CONNECTION ERR Failed Control Box or Check Control and Display boxes Display Box. for damage. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 70 See "System runs then shuts down, Voltage supplied to BATTERY LOW and display goes blank, then scrolls system is too low. company information." on page 70. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 71 (opens below 200 psi). Air pressure relief valve opens. Unload solenoid has failed Check solenoid and wiring. energized. Inlet poppet O-ring dislodged. Contact VMAC Technical Support. PTFE Pressure Control tube Check PTFE tube between air disconnected or failed. solenoid and inlet valve.
  • Page 72 Water in the air stream. Perform 500 hour service (P/N: A700156). Excessive water in See "Excessive water in compressor oil. compressor oil." on page 71 to troubleshoot. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 73 Using a variable displacement page 81). hydraulic pump. • “Load Sensing” variable displacement pump: Contact VMAC Technical Support. Hydraulic motor failure. Perform case drain flow test. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
  • Page 74 • Move Hydraulic Driven Air Compressor out of cabinet. Failed temperature probe or Check temperature probe and bad electrical connection. wiring connections. Incorrect compressor oil used. Incorrect compressor oil used. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 75: Hydraulic Testing

    If the system does not meet VMAC’s requirements, we recommend consultation with a hydraulic specialist. A hydraulic flow meter with pressure gauge is necessary to verify that the hydraulic circuit powering the VMAC Hydraulic Driven Air Compressor is within specification (Figure 34). High pressure gauge...
  • Page 76 ☐ With the compressor off, increase the pressure to 2,800 psi with the test tool (this simulates the load created by the VMAC Hydraulic Driven Air Compressor). If the system will not reach 2,800 psi, the hydraulic circuit is not meeting the minimum requirements to run the VMAC Hydraulic Driven Air Compressor.
  • Page 77 Compressor is receiving the required hydraulic pressure and flow. ☐ Remove the line connected to the “PRESSURE IN” port of the VMAC Hydraulic Driven Air Compressor and connect it to high pressure port of the hydraulic test tool (Figure 36).
  • Page 78 ☐ Using the valve on the hydraulic test tool, increase the pressure to 2,800 psi (this simulates the load created by the VMAC Hydraulic Driven Air Compressor. If the system will not reach 2,800 psi, the hydraulic circuit is not meeting the minimum requirements to run the VMAC Hydraulic Driven Air Compressor.

  • Page 79: Air Receiver Tank

    The VMAC compressor system will automatically depressurize when shutdown. The AOST has a built in check valve that prevents blow back and moisture from the receiver tank entering the AOST. Installation of an additional check valve will cause erratic performance.

  • Page 80: Recommended Accessories

    Recommended Accessories While the compressor system will function without the following accessories, VMAC strongly recommends their use for optimal performance. See the “Accessory Product” section of this manual on page 79 for a list of products available for purchase through VMAC.

  • Page 81: Accessory Products From Vmac

    Compressor Service Kits 500 Hour or 6 Month / 1 Year Service Kit - Part number: A700156 Includes VMAC high performance compressor oil, oil filter, air filter, coalescing filter, pressure relief valve, muffler, and next service due decal. Air Aftercooler — 70 cfm...
  • Page 82 Air receiver tanks are used for lowering compressor duty cycle and removing water from compressed air; recommended for optimum operation of all VMAC Gas Driven, Diesel Driven, Hydraulic, and UNDERHOOD40 air compressors. Manufactured to FMVSS 121 standard; includes fittings, 170 psi pressure relief valve, and tank drain.
  • Page 83 Allows VMAC’s Hydraulic driven air compressor systems to be used with pressure compensated variable displacement (closed center) hydraulic systems. Note: The VMAC Closed Center Manifold is not compatible with “load sensing” variable displacement hydraulic systems. Cold Climate Kit Part number: A700280 Fully automated manifold heater block;...

  • Page 84: Error And Service Logs

    Error and Service Logs This form can also be found on the VMAC Knowledge Base by scanning (or clicking) the QR code below. Name: Company: Phone#: Email: VMAC Service Ticket/ CSR (If issued): Preferred VMAC Dealer (Optional): See "Entering DIAGNOSTICS mode" on page 47 for instruction on how to retrieve the service logs and error messages.
  • Page 85 Notes VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...

  • Page 86: Warranty Registration

    Warranty Registration This form must be fully completed and returned to VMAC at the time the vehicle is put into service. Warranty may be void if this form is not received by VMAC within 3 months of receiving the vehicle, or 200 hours of operation, whichever occurs first.
  • Page 88 Manufactured by ® 888-241-2289 tech@vmacair.com 877-740-3202 warranty@vmacair.com www.vmacair.com kb.vmacair.com 1333 Kipp Road, Nanaimo, B.C., V9X 1R3 Canada...

Table of Contents