Page 1
® Hydraulic Driven Air Compressor Installation and Owner’s Manual Maintainer H400016 Open Center Hydraulic System With Advanced Digital Controls www.vmacair.com...
The procedures described in this manual are the only approved methods of service and operation. Ordering Parts To order parts, contact a VMAC dealer. The dealer will ask for the VMAC System ID (see page 33), part number, description and quantity. Locate the nearest dealer online at www.vmacair.com/dealer-locator...
VMAC will not be held responsible for any liability, consequential damages, injuries, loss or damage to individuals or to equipment as a result of the failure of anyone to properly adhere to the procedures set out in this manual or standard safety practices.
Proper service and repair are important to the safety of the service technician and the safe, reliable operation of the equipment. Always use genuine VMAC replacement parts. The procedures described in this service manual are effective methods of service and repair.
Page 8
• Do not operate the compressor without guards in place. If the guards are damaged or missing, replace them before operating the equipment. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 9
Never adjust or attempt to make any repairs to the compressor system while the hydraulic circuit is pressurized. Components and hoses under pressure could fail and cause serious injury or death. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Owner’s Manual; (iii) proof of purchase of applicable service kits are made available to VMAC upon request. The VMAC Lifetime Warranty is applicable to new products shipped on or after 1 October, 2015. Warranty Registration The VMAC warranty registration form is located near the back of this manual.
Page 11
VMAC will provide direction for repair or replacement of the failed components. If requested, failed parts must be returned to VMAC for evaluation. 4) Dealers may login to the VMAC website to view the "VMAC Labour Time Guide" (under “Agreements”) to see the allowable warranty labour times.
Driven Air Compressor system to operate erratically. Prior to installing the system, consider the following factors: • For proper operation, VMAC’s Hydraulic Driven Air Compressor Systems require proper hydraulic pressure and flow, ensure the hydraulic circuit is designed with these requirements in mind (see page 17).
Ensure adequate ventilation is provided for cooling and to evacuate the heat generated by the unit. If mounting in an enclosure, VMAC strongly recommends mounting the unit on a pullout drawer and extending the drawer any time the unit is run.
Hydraulic Driven Air Compressor will signal the PTO to set hydraulic flow to the minimum desired cfm. “Speed 2” is activated to signal the PTO to increase hydraulic flow to provide the maximum cfm (or speed system warm up). VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Hydraulic Requirements This VMAC Hydraulic Driven Air Compressor is designed to be driven by a fixed displacement hydraulic pump. VMAC is unable to provide hydraulic circuit designs or consult on specific hydraulic installations. We recommend working with a local hydraulic expert to design and/or install the hydraulic circuit that will power the Hydraulic Driven Air Compressor system.
Hydraulic Fluid and Line Sizing Recommendations VMAC is unable to provide hydraulic circuit designs or consult on specific hydraulic installations. We recommend working with a local hydraulic expert to design and/or install the hydraulic circuit that will power the Hydraulic Driven Air Compressor system.
Page 21
The following information provides specific line sizing recommendations for mobile hydraulic system installations intended for use with VMAC’s Hydraulic Driven Air Compressor systems. The dimensions provided indicate “inside diameter” (ID). Supply Line Sizing Failure to use the correct suction line size may result in hydraulic pump cavitation leading to premature pump failure.
Page 22
Table 5 — Temperate climate Pressure and Return Line Sizing Pressure Line Size Return Line Size 3/4 in 1 in Table 6 — Pressure and return line size VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
+ 12 V. 4 (30) System Power Display Box Colour Function Notes Pink VCAN Hi VMAC CAN Bus (twisted pair with pin 2). Dark VCAN Low VMAC CAN Bus (twisted pair with pin 1). Blue Green Display GND Ground. Display + 12 V + 12 V.
Page 24
Cold Climate Kit P/N: A700280 (Optional Equipment) Colour Function Notes Switched + 12 V + 12 V ON, 0 V OFF Blue Green Ground 0 Ω Table 7 — Harness reference chart VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
35 ft (10.5 m). VMAC’s Hydraulic Driven Air Compressor systems require a steady 20 A at 12 V dc (nominal) to operate. A 30 A fuse or circuit breaker is recommended.
Install suitable ORB fittings to connect the system to the hydraulic circuit. ☐ If installing the optional VMAC cold Climate Kit (P/N: A700280), do so using the instructions included in the A700280 kit. Failure to mount the unit using the rubber isolators will result in considerable noise and vibration during operation.
"Hydraulic Driven Air Compressor Harness Reference" on page 21. Ensure both systems share a good ground. Program the telematics system to interpret VCAN messages (custom VMAC PGNs). 4) Apply power to the Hydraulic system and observe the telematics data (data will be present if the system is powered, regardless of whether the system is running or not).
Testing" on page 82) into the hydraulic circuit at the supply line to the Hydraulic Driven Air Compressor to confirm actual hydraulic flow. ☐ Install the VMAC Air Test Tool (A700152) with the appropriate orifice and the ball valve closed. If the unit is vehicle mounted, ensure the vehicle is parked on level ground, the transmission is in “PARK”, with the parking brake...
Page 30
“Speed 1” does not drop below the minimum requirement. ☐ Open the ball valve on the VMAC Air Test Tool (if not using the VMAC Air test tool with the proper orifice, open the ball valve enough to maintain 100 psi) and operate the system for at least 1 hour at full load while monitoring the hydraulic flow and cfm output.
The VMAC compressor system will automatically depressurize when shutdown. The AOST has a built in check valve that prevents blow back and moisture from the receiver tank entering the AOST. Installation of an additional check valve will cause erratic performance.
The system ID provides specific information about the system such as the model, revision, production date and the unique identifier (Figure 8). H400016 A BC 123 Figure 8 — System ID breakdown VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 40
Hot compressor oil is directed from the AOST to VMAC’s liquid to air cooler before being returned to the compressor. The liquid to air cooler also cools the hydraulic fluid to ensure the Hydraulic Driven Air Compressor does not add heat to the hydraulic circuit.
Page 41
The system pressure is set at the factory to 150 psi. Pressure can be adjusted between 110 psi and 150 psi by using the display box. To reduce the operating pressure, VMAC recommends using an Filter Regulator Lubricat41 of the manual or (FRL) (P/N: A700151). Refer to "Accessory Products from VMAC" on page 87.
A second splash screen will appear almost immediately displaying the VMAC logo, followed by the Run screen. To exit the splash screen early, press any button (Figure 17).
Page 43
The message screen will toggle back and forth between the two messages (Figure 20). Figure 20 — Error message VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 44
"MENU/BACK" to cancel and return to the old value. Messages that do not have the ">" symbol are information only and cannot be adjusted (Figure 22). Indicates adjustable parameter Figure 22 — Main menu VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Service Complete Used to mark the current service as being complete and add it to the service log. Service Log Provides a log of the services. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Action on ENTER Log entry index. The most recent log entry will be 1. Type Log entry service type. Log entry running hours service was (blank) completed. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 47
Last reset source for the display. This Last Reset Source should always be POR (power on reset). N/A. Any other value indicates an issue. VMAC factory test mode (this feature is Controller Test Mode N/A. locked). Output Status Status of all outputs Go to Output Status page.
Page 48
(blank) Inlet output current. N/A. Throttle Throttle output status: ON, OFF. N/A. (blank) Throttle output current N/A. Fan output status: ON, OFF N/A. (blank) N/A. N/A. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Operating the System (What to Expect at Start Up) When the temperature drops below 41 °F (5 °C), VMAC recommends preheating the hydraulic fluid prior to starting the Hydraulic Driven Air Compressor. Before Operating the Hydraulic Driven Air Compressor: •...
Page 50
The control box will enable/disable the cooling fan as needed to keep the hydraulic fluid and compressor oil within normal operating temperatures (see "Key Temperatures" on page 71). VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 51
Warm" and is enabled by default. This feature can be disabled (see page 44). A hissing sound may be heard near the inlet valve as excess air is released to reduce pressure inside the compressor to approximately 40 psi. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 52
ON again. If the system is started too quickly after shutdown or after power is applied, the system will wait 20 seconds before starting. A countdown timer will be visible on the display box. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
If the ambient temperature is below 41 °F (5 °C), cover the Hydraulic Driven Air Compressor during transit (if exposed) and preheat the hydraulic fluid. • If the ambient temperature is below 5 °F (-15 °C), install the VMAC Cold Climate Kit (P/N: A700280) to speed hydraulic fluid warm up. •...
While Limp Mode is enabled, the display box Run Screen Message Window will show “LIMP MODE ENABLE” and will slowly flash a message of the temperature sensor error (Figure 24). Figure 24 — Example of limp mode messages VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
The IPL is available free of charge from VMAC. The part number portion of the System ID will be needed to locate the correct IPL. See "Identifying Your System" on page 33 for the System ID location.
Page 56
The following maintenance schedule must be observed to maintain both the “Standard” and “Lifetime” VMAC warranties and to assure proper performance and long service life of the system. In the event of a warranty claim, VMAC may request service records.
Page 57
500 Hour / 1 Year Service Kit P/N: A700156 Part # Description 3600037 Air filter 9200039 Oil filter A700094 VMAC High performance oil (4 L) A700152 Coalescing assembly 3600064 AOST Tank seal 3600090 Thimble screen 5840069 SPRING, COMPRESSION, FL 1.5”,OD .54...
Use only genuine VMAC parts to maintain the system. Genuine VMAC parts are designed to work with the high pressure and heat generated by the compressor. Substituting genuine VMAC parts may void the warranty and could cause equipment damage, injury, or death.
The reminder will automatically be logged and available to view in Main Menu > Sys Parameters > Logged Service (Figure 28). Figure 28 — Clearing service reminder VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Wear appropriate Personal Protective Equipment and follow all industry standard safety practices. The VMAC supplied and approved compressor oil must be used in this system. Failure to use this special oil will result in damage to the compressor and will void warranty.
Page 61
Listen for the pressurized air to blowdown through the muffler on the AOST. Blowdown should be completed in approximately 20 seconds. ☐ If the muffler is showing signs of blockage, contact a local VMAC dealer for a replacement. Blowdown muffler Figure 30 —...
Page 62
☐ If the pressure relief valve is showing loss of functionality, contact a local VMAC dealer for a replacement. A replacement pressure relief valve is included with the VMAC 500 hour service kit.
Page 63
Replace the air filter cover and secure it with the cover nut. Do not over tighten the nut. ☐ If removed for service, reinstall the filter onto the filter bracket. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Ensure the system is fully depressurized prior to beginning any service work. ☐ Check the old oil for any evidence of metal filings or contamination. If any metal filings are found, flush the hoses and the AOST using the VMAC flushing kit (P/N: A700214). PTFE Tubing, Loom, and Push-To-Connect Fittings •...
Inspect the Viton® O-ring on the oil drain plug for damage, hardness or defects and replace if necessary. ☐ Install and tighten the oil drain plug. ☐ Remove the oil filter (Figure 34). VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 66
Remove the bolts retaining the blowdown cap. Unscrew the bolts evenly to avoid damaging the blowdown cap as the coalescing element is spring-loaded against the inside of the end cap. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 67
AOST (Figure 37). Figure 37 — Remove small spring and scavenge screen VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 68
Failure to install the wave spring may cause an electric arc which could result in an explosion, tank rupture or fire. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 69
Figure 40 — Install wave spring ☐ Install the Blowdown cap seal in the blowdown cap (Figure 41). Blowdown cap seal Figure 41 — Rear cap seal VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 70
☐ Remove the Oil fill cap (Figure 43). Oil fill cap Oil sight glass Figure 43 — Oil fill VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 71
The Display Box will show a reminder to “CHECK AIR FILTER” every 100 hours of operation. This is a time based message that will automatically disappear after 6 hours of operation. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Additional troubleshooting and specific test procedures can be found on VMAC’s Knowledge Base www.kb.vamacair.com. See "Menus and System Adjustments" on page 43 for instructions to access diagnostic information. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 73
• The hydraulic fluid reaches 190 °F (88 °C). es 280 °F (138 °C). • The compressor oil reach VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 74
• Harness damaged. Compressor temperature • Test temperature probe. xx0B CMP TEMP OPEN sensor unplugged or not • Repair wiring to probe. detected. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 75
Short circuit on inlet xx17 INLET SHORT solenoid. • Harness damaged. • Inlet output damaged. High current on inlet xx18 INLET CURRENT solenoid. • Harness damaged. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 76
• Voltage supply system Controller internal 5V excessively low. xx9A VDD LOW power supply voltage • Short circuit on one of the too low. controller sensors. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 77
Dž Unplugging the display box. Dž VCAN signal lines shorted, xxE2 VCAN HB TIMEOUT VCAN heartbeat timeout or one line open. Dž VCAN bus heavily congested. Dž No message acknowledgment. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 78
(opens below 200 psi). Air pressure relief valve opens. Unload solenoid has failed Check solenoid and wiring. energized. Inlet poppet O-ring dislodged. Contact VMAC Technical Support. PTFE Pressure Control tube Check PTFE tube between air disconnected or failed. solenoid and inlet valve.
Page 79
Water in the air stream. Perform 500 hour service (P/N: A700156). Excessive water in compressor See "Excessive water in oil. compressor oil." on page 78 to troubleshoot. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 80
Oil out the air filter / air filter (see page 17). saturated with oil. • Ensure engine rpm is being maintained when load is applied. Hydraulic motor failure. Perform case drain flow test. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 81
• Move Hydraulic Driven Air Compressor out of cabinet. Failed temperature probe or Check temperature probe and bad electrical connection. wiring connections. Incorrect compressor oil used. Incorrect compressor oil used. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Compressor Performance Testing System operation can be tested using the tools that will be operated by the system or by using the VMAC Test Tool (A700052) with the appropriate orifice in the outlet to simulate tool use (Figure 45). Ball valve...
Page 83
The system will continue to monitor temperature and air pressure and will restart as needed to maintain operating parameters. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
If the system does not meet VMAC’s requirements, we recommend consultation with a hydraulic specialist. A hydraulic flow meter with pressure gauge is necessary to verify that the hydraulic circuit powering the VMAC Hydraulic Driven Air Compressor is within specification (Figure 46). High pressure gauge...
Page 85
41 °F / 5 °C, compressor temperature above 113 °F / 45 °C). ☐ Observe the pressure gauge and ensure the pressure is below 2,600 psi. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Page 86
Compressor is receiving the required hydraulic pressure and flow. ☐ Remove the line connected to the “PRESSURE IN” port of the VMAC Hydraulic Driven Air Compressor and connect it to high pressure port of the hydraulic test tool (Figure 48).
Page 87
☐ Using the valve on the hydraulic test tool, increase the pressure to 2,700 psi (this simulates the load created by the VMAC Hydraulic Driven Air Compressor. If the system will not reach 2,700 psi, the hydraulic circuit is not meeting the minimum requirements to run the VMAC Hydraulic Driven Air Compressor.
Recommended Accessories While the compressor system will function without the following accessories, VMAC strongly recommends their use for optimal performance. See the “Accessory Product” section of this manual on page 87 for a list of products available for purchase through VMAC.
Compressor Service Kits 500 Hour or 6 Month / 1 Year Service Kit - Part number: A700156 Includes VMAC high performance compressor oil, oil filter, air filter, coalescing filter, pressure relief valve, and next service due decal. Air Aftercooler — 70 cfm...
Page 90
Air receiver tanks are used for lowering compressor duty cycle and removing water from compressed air; recommended for optimum operation of all VMAC Gas Driven, Diesel Driven, Hydraulic, and UNDERHOOD40 air compressors. Manufactured to FMVSS 121 standard; includes fittings, 170 psi pressure relief valve, and tank drain.
Page 91
Fully automated manifold heater block; recommended for extreme cold climates; when hydraulic oil temperatures fall below 5°F (-15°C), a solenoid will energize and heat the hydraulic oil. VMAC - Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com...
Warranty Registration This form must be fully completed and returned to VMAC at the time the vehicle is put into service. Warranty may be void if this form is not received by VMAC within 3 months of receiving the vehicle, or 200 hours of operation, whichever occurs first.
Need help?
Do you have a question about the H400016 and is the answer not in the manual?
Questions and answers