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Summary of Contents for HBS A 16
- Page 1 A 16 Stud Welding Gun 93-20-280C Operating Manual ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 2 +49 8131 511-100 E-mail international@hbs-info.com www.hbs-info.com A 16 Operating Manual Issue 2018-01 Order No. E-BA 93-20-280C Translation of the Original Operating Manual Please keep the manual in a safe place for future reference. Transmission and duplication of this document, dissemination and notification of the contents are not permitted unless expressly approved.
- Page 3 Dear Customer, Many thanks for buying a stud welding machine from HBS Bolzenschweiss-Syste- We at HBS wish you success at all times when working with this stud welding ma- chine. The high level of quality of our products is guaranteed by ongoing further deve- lopment in the design, equipment and accessories.
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Page 4: Table Of Contents
13.1 Cleaning ....................... 36 13.2 Inspection and Tests ..................... 37 13.3 Adjusting the Lift Scale ..................38 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 5 Declaration of Incorporation of partly completed Machinery ......40 Service & Support ....................41 Index ........................42 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 6: Important Safety Precautions
You will otherwise endanger yourself. This can lead to serious injury or ex- tensive material damage. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 7 ‹ Inform colleagues working in the immediate vicinity accordingly before starting work. ‹ Ensure that an approved fire extinguisher is available at the work- place. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 8 This will help to prolong the service life of your stud welding machine. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 9: Symbols And Terms Used
This symbol prompts you to wear ear protection. A loud bang > 90 dB (A) can occur during the welding process. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 10 Have a suitable fire extinguisher for the working area ready before starting work. Work instruction – List ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 11 Workpiece: Components such as sheet metal or tubes to which the welding elements are to be fastened ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 12: Scope Of Supply
93-40-116 Protective hose, complete with zipper 80-11-430 Additional accessories can be found in our extensive accessories catalogue. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 13: Technical Data
5 Technical Data Technical Data Stud welding gun type A 16 (damped) for ARC stud welding according to current standards Welding range Dia. 3 to 16 mm Stud length 10 to 300 mm (depending on leg assembly) Stud material Mild steel, stainless steel... - Page 14 Dimension tripod legs 10 x 240 mm Dimension food piece Inner diameter d = 28 mm Weight 0.388 kg ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 15 Dimension tripod legs 10 x 390 mm Dimension food piece Inner diameter d = 29 mm Weight 0.551 kg ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 16 Dimension tripod legs 10 x 240 mm Dimension D = 35 mm, l = 60 mm Weight 0.960 kg ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 17: Intended Use
The use of any other elements will result in the desired strength of the welded joint being diminished. The stud welding gun must only be connected to HBS stud welding units. ‹ Always check with the operating manual of your stud welding unit whether this stud welding gun may be used. -
Page 18: Warranty
The same applies likewise to installed units from our sub- suppliers. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 19: Design And Function
The serial number is stamped on the welding gun handle. Type plate The type plate contains the following information: – Manufacturer – Type ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – full or partial reproduction subject to prior approval of the manufacturer... -
Page 20: Welding Process
‹ Please refer to the original operating manual of the connected stud welding unit for the welding procedure. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 21: Preparing The Stud Welding Gun
(SD) dia. 16 mm up to length 150 mm dia. 16 mm up to length 300 mm ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 22 83-50-006 80-31-095 93-40-028 83-50-008 80-31-120 93-40-028 83-50-010 80-31-150 93-40-028 83-50-012 80-31-170 93-40-028 83-50-016 80-30-116 93-40-040 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 23 ‹ Tighten the chuck firmly with a double open ended- wrench AF 14/17 or 19/22 (accessory). ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 24 ‹ Tighten the foot piece with an allen key 4 mm (accesso- ry). ‹ Clamp the tripod legs with the wing screw. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 25: Drawn Arc Stud Welding (Shielding Gas Application)
Studs with internal thread (ID) Stud dimension Chuck Depth for stud in mm Ø d Ø d 83-51-010 83-51-010 83-51-012 83-51-016 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 26 The welding element must firmly sit in the chuck, otherwi- se welding element and chuck would burn. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 27 ‹ Now attach the leg assembly to the stud welding gun. ‹ Clamp the tripod legs (2) with the wing screw (1). ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 28: Setting The Welding Parameters
Diameter of welding elements IT 50, IT 90, IT 130, metric imperial (US) IT 1002, IT 2002, IT 3002 Welding elements Material: Stud- eff. Welding gun parameters A 16 Stud- eff. 4.8 (suitable for welding) / A2-50 diameter diameter diameter diameter in inches... - Page 29 Diameter of welding elements IT 50, IT 90, IT 130, metric imperial (US) IT 1002, IT 2002, IT 3002 Welding elements Material: eff. Welding gun parameters A 16 Stud- eff. Stud- 4.8 (suitable for welding) / A2-50 diameter diameter diameter...
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Page 30: Adjusting Lift
‹ You can reduce the lift by turning the adjustment piece for lift clockwise. ‹ You can increase the lift by turning the adjustment piece for lift counter-clockwise. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 31: Setting The Insertion Depth (Protrusion)
Insertion depth X Ceramic application Shielding gas application ‹ Clamp the triopd legs with the wing screw. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 32 (with alu ball): lift = 3 mm, insertion depth = 3.5 mm, insertion speed = 100 mm/s. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 33: Welding
11 Welding Welding ‹ Work according to the original operating manual of the HBS stud welding unit. Danger if used other than for the intended purpose ‹ Use the stud welding gun only for ARC stud welding and only in combina- tion with stud welding units from manufacturer: HBS Bolzenschweiss-Systeme GmbH &... -
Page 34: Troubleshooting
In case of no flow : Qualified specialists cable for electrical flow *) Replace welding current cable and/or connecting cable *) ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 35 ‹ Please use the form „Service & Support“ in the annex to send in the stud welding unit or stud welding gun. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 36: Maintenance And Care
‹ Clean the casing of your stud welding gun with a slightly damp washcloth, when necessary. ‹ Do not use solvents for cleaning. These may damage plastic components. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 37: Inspection And Tests
‹ Clean the type plates in the event of soiling. ‹ Replace any type plates that are damaged or no longer legible. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 38: Adjusting The Lift Scale
‹ Then tighten the slotted screws. ‹ Screw on the cap again. Now the scaling ‘Lift’ is adjusted. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 39: Storage
‹ Dispose of the stud welding gun only via the manufacturer or a specia- list disposal company. ‹ Never dispose of the stud welding gun in the domestic refuse. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 40: Declaration Of Incorporation Of Partly Completed Machinery
Declaration of Incorporation of partly completed Machinery Declaration of Incorporation of partly completed Machinery to Directive 2006/42/EC, Annex II 1 B (Original Declaration of Incorporation) Herewith the manufacturer HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 P.O. Box 13 46 85221 Dachau GERMANY... -
Page 41: Service & Support
Service & Support Service & Support With the return please attach a copy of the filled out form together with the repair number given by HBS! Repairs without repair number will not be processed. Repair number (given by HBS) Company:... -
Page 42: Index
......11 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 44 HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 • 85221 DACHAU • GERMANY Phone +49 8131 511-0 • Fax +49 8131 511-100 • E-mail international@hbs-info.com www.hbs-info.com...
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