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Summary of Contents for HBS CI 03
- Page 1 CI 03 Stud Welding Gun 92-20-254 Operating Manual ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 2 +49 8131 511-100 E-mail post@hbs-info.com www.hbs-info.com CI 03 Operating Manual Issue 2016-05 Order No. E-BA 92-20-254 Translation of the Original Operating Manual Please keep the manual in a safe place for future reference. Transmission and duplication of this document, dissemination and notification of the contents are not permitted unless expressly approved.
- Page 3 Dear Customer, Many thanks for buying a stud welding machine from HBS Bolzenschweiss-Syste- We at HBS wish you success at all times when working with this stud welding ma- chine. The high level of quality of our products is guaranteed by ongoing further deve- lopment in the design, equipment and accessories.
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Page 4: Table Of Contents
Troubleshooting ..................22 Maintenance and Care ................24 13.1 Cleaning ....................... 24 13.2 Inspection and Tests ..................... 25 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 5 Declaration of Incorporation of partly completed Machinery ......27 Service & Support ....................28 Index ........................29 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 6: Important Safety Precautions
You will otherwise endanger yourself. This can lead to serious injury or ex- tensive material damage. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 7 ‹ Inform colleagues working in the immediate vicinity accordingly before starting work. ‹ Ensure that an approved fire extinguisher is available at the work- place. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 8 This will help to prolong the service life of your stud welding machine. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 9: Symbols And Terms Used
This symbol prompts you to wear ear protection. A loud bang > 90 dB (A) can occur during the welding process. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 10 Have a suitable fire extinguisher for the working area ready before starting work. Work instruction – List ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 11 Workpiece: Components such as sheet metal or tubes to which the welding elements are to be fastened ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 12: Scope Of Supply
(Chuck ISO TS and double open-ended wrench) Additional accessories can be found in our extensive accessories catalogue. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 13: Technical Data
5 Technical Data Technical Data Stud welding gun Type CI 03 (for insulation) for CD stud welding according to current standards Welding range Cupped head pins dia. 2/2.7 mm Pin length 9.5 to 152.4 mm Pin material Mild steel, stainless steel... -
Page 14: Intended Use
The use of any other elements will result in the desired strength of the welded joint being diminished. The stud welding gun must only be connected to HBS stud welding units. ‹ Always check with the operating manual of your stud welding unit whether this stud welding gun may be used. -
Page 15: Warranty
The same applies likewise to installed units from our sub- suppliers. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 16: Design And Function
The serial number can be found on the welding gun handle. Type plate The type plate contains the following information: – Manufacturer – Type The serial number is stamped. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – full or partial reproduction subject to prior approval of the manufacturer... -
Page 17: Welding Process
‹ Please refer to the original operating manual of the connected stud welding unit for the welding procedure. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 18: Preparing The Stud Welding Gun
‹ Tighten the retaining nut again with the double open ended wrench AF 14/17. ‹ Insert the spacer (tripod). ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 19: Setting The Welding Parameters
With thick and dense insulating mats, the spring force should be raised due to the increasing friction between the cupped head pin and the insulating material. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 20: Adjusting Spring Force
‹ You can increase the insertion rate of the welding piston by turning the adjust- ment piece for spring force counter-clockwise. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 21: Welding
11 Welding Welding ‹ Work according to the original operating manual of the HBS stud welding unit. Danger if used other than for the intended purpose ‹ Use the stud welding gun only for CD stud welding (contact welding) and only in combination with stud welding units from manufacturer: HBS Bolzenschweiss-Systeme GmbH &... -
Page 22: Troubleshooting
Follow the instructions Repair required Factory service or defective of the connected stud authorised agencies welding unit ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 23 ‹ Please use the form „Service & Repair“ in the annex to send in the stud welding unit or stud welding gun. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 24: Maintenance And Care
‹ Clean the casing of your stud welding gun with a slightly damp washcloth, when necessary. ‹ Do not use solvents for cleaning. These may damage plastic components. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 25: Inspection And Tests
‹ Clean the type plates in the event of soiling. ‹ Replace any type plates that are damaged or no longer legible. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 26: Storage
‹ Dispose of the stud welding gun only via the manufacturer or a specia- list disposal company. ‹ Never dispose of the stud welding gun in the domestic refuse. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 27: Declaration Of Incorporation Of Partly Completed Machinery
Declaration of Incorporation of partly completed Machinery Declaration of Incorporation of partly completed Machinery to Directive 2006/42/EC, Annex II 1 B (Original Declaration of Incorporation) Herewith the manufacturer HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 P.O. Box 13 46 85221 Dachau GERMANY... -
Page 28: Service & Support
Service & Support Service & Support With the return please attach a copy of the filled out form together with the repair number given by HBS! Repairs without repair number will not be processed. Repair number (given by HBS) Company:... -
Page 29: Index
......11 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 30 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – full or partial reproduction subject to prior approval of the manufacturer...
- Page 32 HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 • 85221 DACHAU • GERMANY Phone +49 8131 511-0 • Fax +49 8131 511-100 • E-mail post@hbs-info.com www.hbs-info.com...
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