Katadyn MOT-31/54 Instructions Manual

Katadyn MOT-31/54 Instructions Manual

Microfiltration system

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Microfiltration System MOT-31/54
Water treatment by microfiltration with Katadyn ceramic filters
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Summary of Contents for Katadyn MOT-31/54

  • Page 1 Microfiltration System MOT-31/54 Water treatment by microfiltration with Katadyn ceramic filters...
  • Page 2: Table Of Contents

    Assembly of the MOT-31/54 ..................7 Water bacteria concentration ................... 7 Installation requirements of components ..............8 Flow rates of the MOT-31/54 ..................9 Setup Procedure ....................10 Setup Procedure ....................11 Brief description of the handle position of operational components ......13 Filling / Venting ......................
  • Page 3: General Safety Guidelines

    All persons who will be involved with the setup, startup, operations, maintenance and repair of the mobile Microfiltration System MOT-31/54 must be qualified and trained in its use and have read these instructions. They must also thoroughly read and understand the accompanying Honda Handbook from the company Honda Power Equipment.
  • Page 4: Intended Applications

    Working on the mobile Microfiltration System MOT-31/54 as well as operation and use of the system is permitted only when the unit is in good condition technically and when attention is paid to safety standards and to potential hazards as described in these operation instructions, the handbook, as well as in this supplement.
  • Page 5 Operational errors resulting from not being in compliance with safety, operations, and maintenance instructions and improper repairs. • Improper use of the MOT-31/54 (use not in compliance with instructions). • Use of repair parts not permitted by the MOT-31/54 manufacturer.
  • Page 6: The Microfiltration Process

    General Description The microfiltration process The Katadyn filter element is based on the functional principle of depth filtration. Filtration is a process of separation that can be produced by the mechanical and physical force of the ceramic structure. Thus, sediment and microorganisms are retained in the small pores of the ceramic material.
  • Page 7: Assembly Of The Mot-31/54

    Assembly of the MOT-31/54 MOT-31/54 consists primarily of two main components: the filter unit and the pump unit. The pump unit’s task is to supply the untreated water from available water sources, to transport it to the filter unit, and to produce the needed system pressure for filtration.
  • Page 8: Installation Requirements Of Components

    Installation requirements of components Filter Unit: • Stable positioning • Comfortable operational height for water delivery and filter cleaning • Intake position / filter: Static suction lift < 5 meters • Positioned near best water quality if possible • Placement on a dry surface Filter Connection: •...
  • Page 9: Flow Rates Of The Mot-31/54

    Flow rates of the MOT-31/54 Performance MOT-31 at 4 bar Water Temperature °C Performance MOT-54 at 4 bar Water Temperature °C The above chart shows the typical performance of the unit when operated in the standard operating conditions described in this manual. Increasing the static resistance of the system will reduce the volume of treated water.
  • Page 10: Setup Procedure

    Pump Honda WH 20X WH 20X – extremely sturdy The high-pressure pumps of the WH series are outfitted with the most durable and long- lasting Honda G X engines. The powerful engine and especially sturdy housing enable strong water delivery pressures with a water capacity of up to 500 liters per minute. Capacity (l/min) Capacity (m³/h) Static suction lift...
  • Page 11: Setup Procedure

    Filter Unit The filter unit consists of a filter housing including fittings and framing, a filter cover including a vent valve, a filter housing gasket, 31 or 54 pieces of No. 5 filter elements, a cleaning hose, a measuring gauge, a handheld cleaning device. Setup Procedure Take care that the filter unit is placed in a stable position and that the location surface is dry.
  • Page 12 Hook up the cleaning hose to the corresponding threads. The MOT-31/54 is now ready for use.
  • Page 13: Brief Description Of The Handle Position Of Operational Components

    Turn the main valve A counter clock wise to open • Open vent valve B just slightly • When water appears, close vent valve B (Caution: Water may begin flowing forcefully!) Now the mobile microfiltration system MOT-31/54 is ready for use...
  • Page 14: Operation

    Water Sampling Sampling must be performed by an experienced person according to DIN EN 25667-2 procedures. The mobile Microfiltration System MOT-31/54 must be set in the operational mode (see chapter 6.3). • After being prepared based on DIN EN 2557-2, the...
  • Page 15: Honda Handbook Reference

    Maintenance and Service Honda Handbook reference Please refer to the accompanying Honda Manual regarding the correct handling of the high-pressure pump WH 20X. Both this manual and the manual from Honda must be read and completely understood. Your safety depends on it! Cleaning the filter elements •...
  • Page 16 Open the drain valve D and empty the filter housing • Close the cover and tighten the locking bolts with a maximum of 17 Nm. • The MOT-31/54 is ready for refilling or for storage Before storage, the filter elements must air dry for at least two days.
  • Page 17: Examining The Filter Elements

    Filter delivers low water quantities Suction filter positioned poorly (e.g. in Optimize the suction filter’s position. sediment) Loss of pressure in the Check the entire MOT-31/54 system filter system for water leakage IMMEDIATELY replace the Filter element broken filter element...
  • Page 18 Replacement Parts and Filters Product-Number Description Picture 20621 (SET) Cleaning Hose MOT complete Cleaning Brush for Katadyn Filter 20616 elements Measurement gauge for Katadyn Filter 20335 elements 1/4“ butterfly Vent Valve V4A 7010095...
  • Page 19 1250 Katadyn Filter element No. 5 120003 Cover Seal 500 x 9mm / MOT-31 120002 Cover Seal 643 x 9mm / MOT-54 Suction Hose M-MOT incl. coupling to 7010633 Pump. 20615 1 Pair of Brush Segments, Nylon 1 Pair of Brush Segments, Bronze...

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