Table Of Contents - Cornelius CCM0330 Service And Maintenance Manual

Table of Contents

Table Of Contents3
General Information4
How To Use This Manual4
Model And Serial Number Format5
Electrical and Mechanical Specifications, "CCM/CCU" Series6
Installation Guidelines8
Ambient Operating Temperatures8
Water Filtration8
Clearance Requirements8
Electrical And Plumbing Requirements9
Remote Condenser Installation15
Calculation Formula15
Remote Condenser Location15
Precharged Line Set Routing15
How The Ccm/Ccu Ice Machine Works17
Undercounter Bin Removal-Ccu0300 Series18
Undercounter Bin Removal-Ccu0150/0220 Series19
Maintenance Procedure20
Scheduled Maintenance20
Cleaning And Sanitizing Instructions20
Winterizing Procedures22
Cleaning Stainless Steel23
Cabinet Care23
How To Use The Troubleshooting Trees24
Troubleshooting Trees Table Of Contents25
Troubleshooting Trees25
Machine Does Not Run26
Machine Runs, Does Not Make Ice27
Slow Production (Cube Formation Good)29
Low Suction Pressure30
High Suction Pressure31
Cubes Are Hollow32
Uneven Bridge Thickness33
Ice Bridge Thickness Varies Cycle To Cycle34
Machine Produces Cloudy Ice35
Poor Water Distribution Over The Evaporator36
Machine Does Not Enter Harvest37
Machine Enters Harvest, Then Returns To Freeze Prematurely38
Length Of Harvest Excessive39
Ice Does Not Release From Evaporator40
Hot Evaporator, Low Suction And Discharge Pressure (Remote Only)41
Water Distribution And Components42
Float Valve42
Water System42
Water Distribution Disassembly43
Water Splash Curtain44
Water Purge Valve45
Water Trough46
Ccm 48 Inch Wide Models46
Ccm 22 Inch Wide Models46
Refrigerant Cycle And Components47
Refrigerant Pressures47
Compressor47
Refrigeration System47
Air Cooled Condenser (Self Contained)48
Water Cooled Condenser48
Water Regulating Valve48
Air Cooled Condenser (Remote)48
Thermostatic Expansion Valve (Txv)49
Evaporator50
Harvest Cycle51
Hot Gas Valve51
Remote System51
Remote Condenser51
Mixing Valve52
Pump Down System (Remote Only)53
Liquid Line Solenoid53
Receiver53
Refrigerant54
Method Of Charging Refrigerant54
60 Cycle And 3 Phase56
Control Circuit67
Selector Switch67
Contactor67
Purge Switch67
Electrical System67
Compressor And Start Components67
Overload (External)68
Capacitors68
Start Relay68
Untimed Freeze Cycle69
Timer Initiate69
Freeze Timer70
Timed Freeze Cycle70
Single Evaporator Machines71
Dual Evaporator Machines (Prior To January 2008)71
Harvest Assist Assembly72
Harvest Motor72
Clutch Assembly72
Probe Tip And Swivel73
Cam Switch Operation-Single Evaporator Machines73
Cam Switch Operation-Dual Evaporator Machines73
Cam Switch Adjustment74
High Temperature Safety Control74
Bin Control Operation74
Bin Control Adjustment75
Undercounter Models75
Pump Down Control75
Pump Down System75
Page F476
Page F977
Ccu0150/220 Air And Water Wiring Diagram80
Ccu0150/220 Air And Water Wiring Schematic81
Ccm0830/Ccm1030 Air And Water Wiring Diagram82
Ccm0830/Ccm1030 Air And Water Wiring Schematic83
Ccm0830/Ccm1030 Remote Wiring Diagram84
Ccm0830/Ccm1030 Remote Wiring Schematic85
Ccm1030, 3 Phase, Air And Water Wiring Diagram86
Ccm1030, 3 Phase, Air And Water Wiring Schematic87
Ccm1030, 3 Phase, Remote Wiring Diagram88
Ccm1030, 3 Phase, Remote Wiring Schematic89
Ccm1448/Ccm1848/Ccm2148 Air And Water Wiring Diagram90
Ccm1448/Ccm1848/Ccm2148 Air And Water Wiring Schematic91
Ccm1448/Ccm1848/Ccm2148 Remote Wiring Diagram92
Ccm1448/Ccm1848/Ccm2148 Remote Wiring Schematic93
Ccm1448/Ccm1848/Ccm2148, 3 Phase, Air And Water Wiring Diagram94
Ccm1448/Ccm1848/Ccm2148, 3 Phase, Air And Water Wiring Schematic95
Ccm1448/Ccm1848/Ccm2148, 3 Phase, Remote Wiring Diagram96
Ccm1448/Ccm1848/Ccm2148, 3 Phase, Remote Wiring Schematic97
Ccm1530 Remote Wiring Diagram98
Ccm1530 Remote Wiring Schematic99
Ccu0300, 115V, Air And Water Wiring Diagram100
Ccu0300, 115V, Air And Water Wiring Schematic101
Ccu0300, 50 Cycle, Air And Water Wiring Diagram102
Ccu0300, 50 Cycle, Air And Water Wiring Schematic103
Ccm0330/Ccm0430, 115V, Air And Water Wiring Diagram104
Ccm0330/Ccm0430, 115V, Air And Water Wiring Schematic105
Ccm0322/Ccm0522, 115V, Air And Water Wiring Diagram106
Ccm0322/Ccm0522, 115V, Air And Water Wiring Schematic107
Ccm0330/Ccm0430 Air And Water Wiring Diagram108
Ccm0330/Ccm0430 Air And Water Wiring Schematic109
Ccm0322/Ccm0522, 50 Cycle, Air And Water Wiring Diagram110
Ccm0322/Ccm0522, 50 Cycle, Air And Water Wiring Schematic111
Ccm0530 Air And Water Wiring Diagram112
Ccm0530 Air And Water Wiring Schematic113
Ccm0530 Remote Wiring Diagram114
Ccm0530 Remote Wiring Schematic115
Ccm0630 Air And Water Wiring Diagram116
Ccm0630 Air And Water Wiring Schematic117
Ccm0630 Remote Wiring Diagram118
Ccm0630 Remote Wiring Schematic119