Operation - Milwaukee M18 2686-20 Operator's Manual

Brushless 4-1/2" - 5" cut-off grinder
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4. Place the backing flange on spindle, as shown.
Wheel
Backing
flange
Spindle
5. Place the selected wheel on the spindle and align
it with the flange nut.
6. Position the flange nut over the spindle according
to wheel thickness.
Flange nut
position for
1/8" thick or less
wheels
Flange nut
position for
1/4" thick or
more wheels
7. Press in the spindle lock button while turning the
flange nut clockwise. Tighten securely.
8. To remove wheel, remove the battery pack and
reverse the procedure.
Sanding Disc Selection
Use sanding discs and accessories that are:
• correct size as written on tool's nameplate.
• rated at or above the RPM listed on the tool's name-
plate.
• correct accessory, wheel type and grit for the job.
Select the correct type of sanding disc for your job.
Generally, use 24 or 36 grit for heavy stock removal;
50, 60, or 80 grit for medium stock removal and 120
grit for finishing. Always begin with a coarse grit, us-
ing successively finer grits to obtain the desired finish.
•Aluminum Oxide: For fast cutting, general purpose
discs for most metal jobs. Best for cold-rolled steel,
stainless steel or metals requiring tough, fast cutting,
long lasting abrasives.
•Aluminum Zirconia Bi-Cut: Unique grit pattern is
arranged in clusters for faster stock removal and
cleaning. Ideal for removing paint from cars, boats,
etc. without clogging.
•Ceramic: Lasts up to 3 times longer than Aluminum
Oxide Discs. For general metal working. Ideal for
tough jobs.
Installing Backing Pad and Sanding Discs
To install:
1. Remove the battery pack. WARNING! Always
remove battery pack before changing or removing
accessories.
2. Wipe the accessories, flange nut and spindle to
remove dust and debris. Inspect the parts for dam-
age. Replace if needed. Use only MILWAUKEE
mounting hardware designed for your tool.
3. Slip backing pad onto spindle with flat side away
from gear case.
4. Place sanding disc on backing pad and secure
Flange nut
Gear case
5. Press in the spindle lock button while turning
6. To remove backing pad and sanding disc, remove
1/8"
to comply with ANSI Z87.1.
1/4"
When working in dusty situations, wear appro-
priate respiratory protection or use an OSHA
compliant dust extraction solution.
Never grind without proper safety equipment.
The controlled start feature reduces the torque reac-
tion "jerk" when the trigger is pulled.
provided before and during grinding.
To start the tool, grasp the handle and side handle
firmly. Pull the lock-off button back and squeeze the
paddle switch.
To stop the tool, release the paddle switch. Make
sure the tool comes to a complete stop before laying
the tool down.
1. If you have just installed an accessory or are
2. Use a clamp, vise or other practical means to hold
3. WARNING! Hold tool securely with both hands.
4. Allow accessory to come to full speed before
5. Control pressure and surface contact between ac-
6. When finished, turn off the tool and make sure it
7
assembly to spindle with flange nut.
Flange
nut
Sanding
disc
Backing
pad
Spindle
flange nut clockwise. Tighten securely.
the battery pack and reverse the procedure.

OPERATION

To reduce the risk of injury, always
WARNING
wear proper eye protection marked
Controlled Start
Always hold the tool firmly with
WARNING
both hands using the handles
Paddle Switch Operation
General Operation
beginning a period of work, test the wheel by let-
ting it spin for one minute before applying it to the
workpiece. WARNING! Never use an accessory
that has been dropped. Out-of-balance or dam-
aged accessories can mar workpiece, damage the
tool, and cause stress that may cause accessory
failure.
your workpiece, freeing both hands to control the
tool.
Start the tool.
NOTE: If the battery is inserted when the tool is
ON, the tool will not run. Turn the tool OFF, then
back ON to begin work.
beginning work.
cessory and workpiece. WARNING! Never bang
accessory onto work. Too much pressure causes
accessory failure or slows speed.
comes to a complete stop before laying it down.

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