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- Page 1 Technical Information • Installation Instructions Universal Oil Burner EMB 20 October 2018 edition In the interests of continuous product improvement, technical specifications are subject to change without prior notice.
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Page 2: Table Of Contents
Contents General information ........................3 Checking scope of supply and electrical ratings ................ 3 Operating instructions ........................ 3 Instruction ..........................3 Maintenance and customer service ................... 3 Technical specifications ......................4 Functional description ........................ 4 Air/oil flow schematic........................4 Installing flange and burner......................5 Connecting to power supply....................... -
Page 3: General Information
General information 1. General information An oil-fired system must be installed in compliance with a number of regulations and requirements. It is therefore the duty of the installer to be familiar with all applicable regulations and requirements. Installation, start-up and maintenance must be performed with utmost care. The burner must not be operated in rooms with high levels of air humidity (laundry rooms), dust or corrosive vapours. -
Page 4: Technical Specifications
Technical specifications 6. Technical specifications Burner type Technical specifications EMB 20 Output, fuel oil 33 - 52 Oil throughput, fuel oil kg/h 2.8 - 4.4 Output, rapeseed oil 27 - 40 Oil throughput, rapeseed oil kg/h 2.7 - 4.0 Compressor output Primary air connection 0.4-0.8 Motor output... -
Page 5: Installing Flange And Burner
Install flange and burner 9.Install flange and burner Attach the burner flange and the seal to the heat generator. 10.Connect to power supply 7-pin • Connect the burner to the power supply using the supplied connector unit as indicated in the wiring diagram. -
Page 6: Setting The Ignition Electrodes
Setting the ignition electrodes 12.Setting the ignition electrodes The ignition electrodes are preset. The specified dimensions (Fig.) are for checking purposes. - Page 7 Function testing the control unit 13. Function testing the control unit Carry out the following checks after start-up and after the burner has been serviced: • Restarting with a covered flame detector: the control unit must go into fault mode on expiration of the safety period. •...
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Page 8: Control Unit
Adjustment table Measuring the photocurrent (MZ 770S only) To measure the photocurrent, disconnect the plug unit from the flame failure controller and install the pair of Control unit bottom part measuring cables* between the plug and socket unit. Both measuring connections should be connected to 500µA 200µA the measuring instrument. -
Page 9: Settings For Primary Airflow
Settings for primary airflow 15. Settings for primary airflow The primary airflow should be set using the pressure regulator (1) according to the required burner output. The information given in the diagram can be used as guide values. Higher-viscosity fuels require higher air pressures. 16. -
Page 10: Flue Gas Thermometer
Flue gas thermometer 18. Flue gas thermometer For flue gas temperature monitoring the heating system should be equipped with a flue gas thermometer. The higher the flue gas temperature, the greater the flue gas loss. Rising flue gas temperatures indicate increasing deposits that will reduce the degree of combustion effi- ciency. - Page 12 Troubleshooting 21. Troubleshooting Observation Cause Remedy Open the water drain cock on the burner tank, Oil not combustible due to sludge and / or water drain off sludge and water or use a higher-grade heating oil Refill tank with oil Oil tank empty Oil level in burner tank too high Correct the oil level by draining off oil by means...
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Page 13: Exploded View Drawing / Parts List
Exploded view drawing / spare parts list 22. Exploded view drawing / spare parts list... - Page 14 Exploded view drawing / spare parts list Position Benennung Art.-Nr. Burner pipe EMB 20 47-90-22291-01 Mounting flange seal 47-50-24429 Mounting flange EMB 20 47-90-29981 Diaphragm plate compl. with holder 47-90-22826 Nozzle assembly compl. 37-90-11391 Nozzle assembly compl. 100 mm extension 47-90-29210 Nozzle assembly compl.
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Page 15: Burner Dimensions / Boiler Connecting Dimensions
23. Burner dimensions / boiler connection dimensions X= Burner tube extension 100 mm and 200 mm Burner type EMB 20 125 - 160 24.Working range EMB 20 GU/GUPO20 Fuel oil Heizöl EL Rapeseed oil Rapsöl B r e n n e r l e i s t u n g [ k W ] Burner output [kW] All information in this technical documentation as well as the drawings, photos and technical descriptions placed at your disposal remain our property and may... - Page 16 Technical Information • Installation Instructions Universal Oil Burner EMB 50 October 2018 edition In the interests of continuous product improvement, technical specifications are subject to change without prior notice.
- Page 17 Contents General information ........................3 Checking scope of supply and electrical ratings ................ 3 Operating instructions ........................ 3 Instruction ..........................3 Maintenance and customer service ................... 3 Technical specifications ......................4 Functional description ........................ 4 Air/oil flow schematic........................4 Installing flange and burner......................5 Connecting to power supply.......................
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Page 18: General Information
General information 1. General information An oil-fired system must be installed in compliance with a number of regulations and requirements. It is therefore the duty of the installer to be familiar with all applicable regulations and requirements. Installation, start-up and maintenance must be performed with utmost care. The burner must not be operated in rooms with high levels of air humidity (laundry rooms), dust or corrosive vapours. -
Page 19: Technical Specifications
Technical specifications 6. Technical specifications Burner type Technical specifications EMB 50 Output, fuel oil in kW 50 - 75 in kg/h 4.2 - 6.3 Output, rapeseed oil in kW 40 - 52 in kg/h 4.0 - 5.2 Compressor output Primary air connection 0.5 - 1.5 Motor output Heating element... -
Page 20: Installing Flange And Burner
Install flange and burner 9.Install flange and burner Attach the burner flange and the seal to the heat generator. 10.Connect to power supply 7-pin • Connect the burner to the power supply using the supplied connector unit as indicated in the wiring diagram. -
Page 21: Setting The Ignition Electrodes
Setting the ignition electrodes 12.Setting the ignition electrodes The ignition electrodes are preset. The specified dimensions (Fig.) are for checking purposes. - Page 22 Function testing the control unit 13. Function testing the control unit Carry out the following checks after start-up and after the burner has been serviced: • Restarting with a covered flame detector: the control unit must go into fault mode on expiration of the safety period. •...
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Page 23: Control Unit
Adjustment table Measuring the photocurrent (MZ 770S only) To measure the photocurrent, disconnect the plug unit from the flame failure controller and install the pair of Control unit bottom part measuring cables* between the plug and socket unit. Both measuring connections should be connected to 500µA 200µA the measuring instrument. -
Page 24: Settings For Primary Airflow
Settings for primary airflow 15. Settings for primary airflow The primary airflow should be set using the pressure regulator (1) according to the required burner output. The information given in the diagram can be used as guide values. Higher-viscosity fuels require higher air pressures. 16. -
Page 25: Flue Gas Thermometer
Flue gas thermometer 18. Flue gas thermometer For flue gas temperature monitoring the heating system should be equipped with a flue gas thermometer. The higher the flue gas temperature, the greater the flue gas loss. Rising flue gas temperatures indicate increasing deposits that will reduce the degree of combustion effi- ciency. - Page 27 Troubleshooting 21. Troubleshooting Observation Cause Remedy Open the water drain cock on the burner tank, Oil not combustible due to sludge and / or water drain off sludge and water or use a higher-grade heating oil Refill tank with oil Oil tank empty Oil level in burner tank too high Correct the oil level by draining off oil by means...
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Page 28: Exploded View Drawing / Parts List
Exploded view drawing / spare parts list 22. Exploded view drawing / spare parts list... - Page 29 Exploded view drawing / spare parts list Position Designation Pack qty. Art. No. Burner pipe 182 mm long 37-90-12112 Burner pipe 282 mm long (100 mm extension) 47-90-29208 Burner pipe 382 mm long (200 mm extension) 47-90-29212 Mounting flange seal 47-50-24429 Mounting flange 47-90-12093...
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Page 30: Burner Dimensions / Boiler Connecting Dimensions
23. Burner dimensions / boiler connection dimensions X= Burner tube extension 100 mm and 200 mm Burner type EMB 50 160 - 190 24.Working range EMB 50 GU/GUPO55 Fuel oil Heizöl EL Rapeseed oil Rapsöl B r e n n e r l e i s t u n g [ k W ] Burner output [kW] All information in this technical documentation as well as the drawings, photos and technical descriptions placed at your disposal remain our property and may... - Page 31 Technical Information • Installation Instructions Universal Oil Burner EMB 70/100 October 2018 edition In the interests of continuous product improvement, technical specifications are subject to change without prior notice.
- Page 32 Contents General information ........................3 Checking scope of supply and electrical ratings ................ 3 Operating instructions ........................ 3 Instruction ..........................3 Maintenance and customer service ................... 3 Technical specifications ......................4 Functional description ........................ 4 Air/oil flow schematic........................4 Installing flange and burner......................5 Connecting to power supply.......................
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Page 33: General Information
General information 1. General information An oil-fired system must be installed in compliance with a number of regulations and requirements. It is therefore the duty of the installer to be familiar with all applicable regulations and requirements. Installation, start-up and maintenance must be performed with utmost care. The burner must not be operated in rooms with high levels of air humidity (laundry rooms), dust or corrosive vapours. -
Page 34: Technical Specifications
Technical specifications 6. Technical specifications Burner type Technical specifications EMB 70/100 Output, fuel oil 70 - 132 Oil throughput , fuel oil kg/h 5,9 - 11,1 Output, rapeseed oil 65 - 101 Oil throughput, rapeseed oil kg/h 6,4 - 10,0 Compressor output 11.5 Primary air connection... -
Page 35: Installing Flange And Burner
Install flange and burner 9.Install flange and burner Attach the burner flange and the seal to the heat generator. 10. Connect to power supply 7-pin • Connect the burner to the power supply using the supplied connector unit as indicated in the wiring diagram. -
Page 36: Setting The Ignition Electrodes
Setting the ignition electrodes 12.Setting the ignition electrodes The ignition electrodes are preset. The specified dimensions (Fig.) are for checking purposes. - Page 37 Function testing the control unit 13. Function testing the control unit Carry out the following checks after start-up and after the burner has been serviced: • Restarting with a covered flame detector: the control unit must go into fault mode on expiration of the safety period. •...
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Page 38: Control Unit
Adjustment table Measuring the photocurrent (MZ 770S only) To measure the photocurrent, disconnect the plug unit from the flame failure controller and install the pair of Control unit bottom part measuring cables* between the plug and socket unit. Both measuring connections should be connected to 500µA 200µA the measuring instrument. -
Page 39: Settings For Primary Airflow
Settings for primary airflow 15. Settings for primary airflow The primary airflow should be set using the pressure regulator (1) according to the required burner output. The information given in the diagram can be used as guide values. Higher-viscosity fuels require higher air pressures. 16. -
Page 40: Flue Gas Thermometer
Flue gas thermometer 18. Flue gas thermometer For flue gas temperature monitoring the heating system should be equipped with a flue gas thermometer. The higher the flue gas temperature, the greater the flue gas loss. Rising flue gas temperatures indicate increasing deposits that will reduce the degree of combustion effi- ciency. - Page 42 Troubleshooting 21. Troubleshooting Observation Cause Remedy Open the water drain cock on the burner tank, Oil not combustible due to sludge and / or water drain off sludge and water or use a higher-grade heating oil Refill tank with oil Oil tank empty Oil level in burner tank too high Correct the oil level by draining off oil by means...
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Page 43: Exploded View Drawing / Parts List
Exploded view drawing / spare parts list 22. Exploded view drawing / spare parts list... - Page 44 Exploded view drawing / spare parts list Position Designation Pack qty. Art. No. Burner pipe 182 mm long 37-90-27900 Burner pipe 282mm long (100 mm extension) 47-90-29220 Burner pipe 382 mm long (200 mm extension) 47-90-29225 Diaphragm plate compl. with holder 47-90-27885 Nozzle assembly compl.
- Page 45 Exploded view drawing / spare parts list...
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Page 46: Burner Dimensions / Boiler Connecting Dimensions
23. Burner dimensions / boiler connection dimensions X= Burner tube extension 100 mm and 200 mm Burner type EMB 70/100 160-190 24.Working range GU/GUPO100 EMB 70/100 Rapeseed oil Fuel oil Rapsöl Heizöl EL 1 1 0 1 3 0 B r e n n e r l e i s t u n g [ k W ] Burner output [kW] All information in this technical documentation as well as the drawings, photos and technical descriptions placed at your disposal remain our property and may... - Page 47 Technical Information • Installation Instructions Universal Oil Burner EMB 150/200 October 2018 edition In the interests of continuous product improvement, technical specifications are subject to change without prior notice.
- Page 48 Contents General information ........................3 Checking scope of supply and electrical ratings ................ 3 Operating instructions ........................ 3 Instruction ..........................3 Maintenance and customer service ................... 3 Technical specifications ......................4 Functional description ........................ 4 Air/oil flow schematic........................4 Installing flange and burner......................5 Connecting to power supply.......................
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Page 49: General Information
General information 1. General information An oil-fired system must be installed in compliance with a number of regulations and requirements. It is therefore the duty of the installer to be familiar with all applicable regulations and requirements. Installation, start-up and maintenance must be performed with utmost care. The burner must not be operated in rooms with high levels of air humidity (laundry rooms), dust or corrosive vapours. -
Page 50: Technical Specifications
Technical specifications 6. Technical specifications Burner type Technical specifications EMB 150 EBM 200 Output, fuel oil 148 - 210 kg/h 12.5 - 17.7 Output, rapeseed oil 95 - 150 kg/h 9.4 - 14.9 Compressor output Primary air connection 0.5 - 1.4 Motor output Heating element 1100... -
Page 51: Installing Flange And Burner
Install flange and burner 9.Install flange and burner Attach the burner flange and the seal to the heat generator. 10.Connect to power supply 7-pin • Connect the burner to the power supply using the supplied connector unit as indicated in the wiring diagram. -
Page 52: Setting The Ignition Electrodes
Setting the ignition electrodes 12.Setting the ignition electrodes The ignition electrodes are preset. The specified dimensions (Fig.) are for checking purposes. - Page 53 Function testing the control unit 13. Function testing the control unit Carry out the following checks after start-up and after the burner has been serviced: • Warm restart with covered flame failure controller: The control box must indicate a fault once the safety time has elapsed. •...
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Page 54: Control Unit
Adjustment table Measuring the photocurrent (MZ 770S) To measure the photocurrent, disconnect the plug unit from the flame failure controller and install the pair of Control unit bottom part measuring cables* between the plug and socket unit. Both measuring connections should be connected to 500µA 200µA the measuring instrument. -
Page 55: Combustion Air Flow Rate
Settings for primary airflow 15. Settings for primary airflow The primary airflow should be set using the pressure regulator (1) according to the required burner output. The information given in the diagram can be used as guide values. Higher-viscosity fuels require higher air pressures. 16. -
Page 56: Flue Gas Thermometer
Flue gas thermometer 18. Flue gas thermometer For flue gas temperature monitoring the heating system should be equipped with a flue gas thermometer. The higher the flue gas temperature, the greater the flue gas loss. Rising flue gas temperatures indicate increasing deposits that will reduce the degree of combustion effi- ciency. - Page 58 Troubleshooting 21. Troubleshooting Observation Cause Remedy Open the water drain cock on the burner tank, Oil not combustible due to sludge and / or water drain off sludge and water or use a higher-grade heating oil Refill tank with oil Oil tank empty Oil level in burner tank too high Correct the oil level by draining off oil by means...
- Page 59 Exploded view drawing / spare parts list 22. Exploded view drawing / spare parts list...
- Page 60 Exploded view drawing / spare parts list Position Designation Pack qty. Art. No. Burner pipe, 177 mm long 47-90-27625 Burner pipe, 277 mm long (100 mm extension) 47-90-29229 Burner pipe, 377 mm long (200 mm extension) 47-90-29232 Diaphragm plate compl. with holder 41-90-20850 Nozzle assembly compl.
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Page 61: Burner Dimensions / Boiler Connecting Dimensions
23. Burner dimensions / boiler connection dimensions X= Burner tube extension 100 mm and 200 mm Burner type EBM 150/200 104/146 150 - 195 24.Working range GU/GUPO200 EBM 150/200 Fuel oil Heizöl EL Rapeseed oil Rapsöl 1 0 0 1 5 0 2 0 0 B r e n n e r l e i s t u n g [ k W ] Burner output [kW]... - Page 62 Technical Information • Installation Instructions Universal Oil Burner EMB 150/200/260 April 2019 edition In the interests of continuous product improvement, technical specifications are subject to change without prior notice.
- Page 63 Contents General information ........................3 Checking scope of supply and electrical ratings ................ 3 Operating instructions ........................ 3 Instruction ..........................3 Maintenance and customer service ................... 3 Technical specifications ......................4 Functional description ........................ 4 Air/oil flow schematic........................4 Installing flange and burner......................5 Connecting to power supply.......................
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Page 64: General Information
General information 1. General information An oil-fired system must be installed in compliance with a number of regulations and requirements. It is therefore the duty of the installer to be familiar with all applicable regulations and requirements. Installation, start-up and maintenance must be performed with utmost care. The burner must not be operated in rooms with high levels of air humidity (laundry rooms), dust or corrosive vapours. -
Page 65: Technical Specifications
Technical specifications 6. Technical specifications Burner type Technical specifications EMB 150 EBM 200 EMBM 260 Output, fuel oil 148 - 260 kg/h 12.5 - 21 Output, rapeseed oil 95 - 190 kg/h 9.4 - 19 Compressor output Primary air connection 0.5 - 1.4 Motor output Heating element... -
Page 66: Installing Flange And Burner
Install flange and burner 9.Install flange and burner Attach the burner flange and the seal to the heat generator. 10.Connect to power supply 7-pin • Connect the burner to the power supply using the supplied connector unit as indicated in the wiring diagram. -
Page 67: Setting The Ignition Electrodes
Setting the ignition electrodes 12.Setting the ignition electrodes The ignition electrodes are preset. The specified dimensions (Fig.) are for checking purposes. - Page 68 Function testing the control unit 13. Function testing the control unit Carry out the following checks after start-up and after the burner has been serviced: • Warm restart with covered flame failure controller: The control box must indicate a fault once the safety time has elapsed. •...
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Page 69: Control Unit
Adjustment table Measuring the photocurrent (MZ 770S) To measure the photocurrent, disconnect the plug unit from the flame failure controller and install the pair of Control unit bottom part measuring cables* between the plug and socket unit. Both measuring connections should be connected to 500µA 200µA the measuring instrument. -
Page 70: Combustion Air Flow Rate
Settings for primary airflow 15. Settings for primary airflow The primary airflow should be set using the pressure regulator (1) according to the required burner output. The information given in the diagram can be used as guide values. Higher-viscosity fuels require higher air pressures. 16. -
Page 71: Flue Gas Thermometer
Flue gas thermometer 18. Flue gas thermometer For flue gas temperature monitoring the heating system should be equipped with a flue gas thermometer. The higher the flue gas temperature, the greater the flue gas loss. Rising flue gas temperatures indicate increasing deposits that will reduce the degree of combustion effi- ciency. - Page 73 Troubleshooting 21. Troubleshooting Observation Cause Remedy Open the water drain cock on the burner tank, Oil not combustible due to sludge and / or water drain off sludge and water or use a higher-grade heating oil Refill tank with oil Oil tank empty Oil level in burner tank too high Correct the oil level by draining off oil by means...
- Page 74 Exploded view drawing / spare parts list 22. Exploded view drawing / spare parts list...
- Page 75 Exploded view drawing / spare parts list Position Designation Pack qty. Art. No. Burner pipe, 177 mm long 47-90-27625 Burner pipe, 277 mm long (100 mm extension) 47-90-29229 Burner pipe, 377 mm long (200 mm extension) 47-90-29232 Diaphragm plate compl. with holder 41-90-20850 Nozzle assembly compl.
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Page 76: Burner Dimensions / Boiler Connecting Dimensions
23. Burner dimensions / boiler connection dimensions X= Burner tube extension 100 mm and 200 mm Burner type EBM 150/200/260 104/146 150 - 195 24.Working range GU/GUPO200 EBM 150/200/260 Fuel oil Heizöl EL Rapeseed oil Rapsöl 1 0 0 1 5 0 2 0 0 B r e n n e r l e i s t u n g [ k W ] Burner output [kW]...
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