ariazone 5001FA User Manual

Fully automatic a/c service station

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Ariazone 5001FAHD - Fully Automatic A/C Service Station
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Summary of Contents for ariazone 5001FA

  • Page 1 Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 2: Table Of Contents

    6. Preparing the machine for use ................9 7. Printer (if fitted) ....................11 8. Cylinder filling procedure ................... 13 9. Connecting Ariazone 500-1FA to the A/C system ..........14 10. Individual function selection procedure ............15 10.1. Recovery & Recycling Mode ................. 15 10.2.
  • Page 3: Introduction

    1. Introduction The Ariazone 5001FA - Fully Automatic system is a user-friendly tool specifically designed for the automotive air-conditioning technicians, to carry out the following functions: Testing air conditioning system Recover and recycle refrigerant. Electronically gauge amount of refrigerant recovered from air-conditioning system.
  • Page 4: Safety

    Ariazone 5001FA unit is extremely simple and reliable in selecting and performing all it’s functions. Therefore, the user is not exposed to any risk, if the general safety guidelines reported below are followed, in association with proper use and maintenance of the unit (improper use and maintenance will reduce the safety of the unit).
  • Page 5: Technical Features

    Working conditions ....... 5 - 45 C ambient temperature, up to 80% humidity, 2000m altitude Measuring instrument......I kategory (Not to be mixed with II, III, IV category). Approvals ..........EN 61010-1 Electric safety, EN 55014-1 EMC Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 6: Displays Descriptions

    CYL - This display allows the operator to set the maximum allowable refrigerant weight in cylinder. OIL FULL - Operator should empty the oil vessel and press "STOP Add OIL - Operator should fill the new oil vessel. Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 7: Ariazone 5001 Main Parts & Features

    These are used in conjunction with the adjacent membrane switches to select the Ariazone functions. Further, once the mode is in operation the pattern in which the Led’s flash, indicate the activity of the system.
  • Page 8 12. Refrigerant Cylinder 12 or 27kg is used to store the recovered and purified refrigerant. 13. Cylinder Non-condensable Indicator - A large pressure gauge is mounted on the back upper side of Ariazone unit to indicate to the technician of any non-condensable (air) built up in the storage cylinder.
  • Page 9: Preparing The Machine For Use

    3. Check that the cylinder (12) is already placed on the platform (11) and properly secured with the strap provided. Unscrew two securing M6 bolts placed on each side of the platform basis app. 3-4 mm and LOCK them in place with nuts provided. Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 10 If an inappropriate selection has been made, i.e. attempting to select a mode whilst another mode is in operation, the unit will ignore the pressed key and will not beep. Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 11 LIQUID AND VAPOR HOSES MUST BE CONNECTED TO VAPOR AND LIQUID PORTS ON THE STORAGE CYLINDERS. INCORRECT CONNECTION WILL CAUSE CHARGING TO BE VERY SLOW. 9. Open both cylinder valves and open liquid hose (16) ball valve. is now ready for use. unit Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 12: Printer (If Fitted)

    Printer roll specifications, Paper width: 57-58mm Max paper thickness: 80 µ Printing report: After completion of every operation the unit will print a report as per list on the right ---> Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 13: Cylinder Filling Procedure

    - Do not allow the cylinder (12) to be filled above 80% capacity. - Never transport an overfilled cylinder. Refrigerant expands when heated and may cause the pressure relief valve to open and exhaust refrigerant in to the atmosphere or the cylinder may rupture. Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 14: Connecting Ariazone 5001Fa To The A/C System

    Important: Console manifold hand valves (4) need to stay closed, not to allow refrigerant to enter the service equipment until the required function has been selected. Ariazone 5001FA gauges (suction & discharge) are important and useful instruments, the operator should have basic understanding between gauge reading and air-conditioning system operation, in order to correctly diagnose any possible system malfunction.
  • Page 15: Individual Function Selection Procedure

    When this occurs, the machine will beep once, and the Ariazone will enter the recovery "PAUSE" mode. In this mode, the Ariazone will shut down the recovery function and pause for 3 min., which during this time the recovery mode enunciator will be ON constantly.
  • Page 16 If at the end of Recovery process a sufficient vacuum has been maintained, the Ariazone will stop, and the display (2) will indicate alternately 'DONE' and the amount of refrigerant recovered will be displayed in (kg or lb) depending on the operator’s selection.
  • Page 17: Evacuation Mode

    The Ariazone 5001FA system has a unique function that if the evacuation function is selected and there is residual refrigerant in the air conditioning system, greater then 0.6 bar or 9 psi, the unit would detect this condition, whereby it will beep six times to warn the operator.
  • Page 18: Oil Or Uv Dye Injection Mode

    The purpose of this function is to batch a user-defined quantity of refrigerant oil or UV dye from the oil reservoir (10) on the Ariazone 5001FA to the vehicle air-conditioning system. Important: The Ariazone 5001 requires that the air conditioning system has previously been evacuated to a maximum vacuum before this function can be carried out.
  • Page 19: Refrigerant Charge Mode

    The purpose of the refrigerant charge mode is to batch a user-defined weight amount of refrigerant into the air-conditioning system. Important: Ariazone recommends that the A/C system is always properly evacuated for a minimum time of 30 min and vacuum leak tested, before refrigerant is charged in to the A/C system.
  • Page 20: One Cycle Servicing Procedure

    "START" button or to select the different amount of refrigerant oil by 'UP' key to increase or 'DOWN' key to decrease the value. Once the desired amount has been selected press the 'START' key. Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 21 Note: Open the hand manifold valves (4) on the console to allow the flow of the refrigerant from the a/c system before making the above selection. The unit will perform all tasks in one automatic cycle and will print reports at the end of each single operation. Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 22: Conditions That Will Prevent Automatic Cycle Procedure

    If the A/C system service port Schrader valve is not depressed g. High Pressure. If the operating pressure of the Ariazone exceeds 26 bar (350 psi), the Ariazone will stop and display 'H- PRES'. The following can cause the above: ...
  • Page 23: Cylinder Air Purge

    Always read the cylinder pressure gauge (13) first thing in the morning before operating the machine. Example: Ambient temp. 20 C, the cylinder pressure should be 4.7 bar. Ambient temperature Air purge gauge readings 14.1 10.9 12.1 Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 24: Service Procedures

    Pack. Dimensions: 120 x 200 x 210mm Manufacturer recommends a record of all services on the machine to be kept. Note: Always wear appropriate protect clothing and safety glasses when servicing the machine. Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 25 (f) Drain vacuum pump oil by removing drain plug, allow all the oil to drain in to a suitable container. Dispose of the oil properly. Re-fit drain plug and re-fill pump with Ariazone high grade vacuum pump oil. Please note, when the pump is operating the oil should be level with the sight glass indicator.
  • Page 26: Calibration Procedures

    (c) Use "UP" or "DOWN" key to set the correct weight of 200ml (the display (2) should indicate the weight of 0.200 kg). (d) Press "START" key to lock in correct weight and exit. Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 27 (c) Use "UP" or "DOWN" keys to set the correct weight of 200ml (the display (2) should indicate same weight of 0.200 kg). (d) Press 'START' key to lock in correct weight and exit. Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 28: Settings

    Switch ON the unit (19) while holding both "UP" & "DOWN" keys depressed to enter into date/time adjusting mode. By using "UP" and "DOWN" keys simply adjust: Year, Month, Date, Hours, Minutes and press "START" key to confirm. Ariazone 5001FAHD - Fully Automatic A/C Service Station...
  • Page 29 Ariazone International Tullamarine, Victoria Date and place of issuing: Australia 3043 Ph.: (03) 9464 5688 Ohrid, ______________ Mob.: 0419 321 774 www.ariazone.com Ariazone International - Europe www.ariazone.com.mk Serial No: __________ Made in Macedonia Ariazone 5001FAHD - Fully Automatic A/C Service Station...

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