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Doosan Manuals
Forklifts
D35C-9
Operation & maintenance manual
Doosan D35C-9 Operation & Maintenance Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Information Section
Foreword
Safety Section
Important Safety Information
Safety
Warning Signs and Labels
Electronic Parking Brake
General Hazard Information
Operation Information
Maintenance Information
Burn Prevention
Fire or Explosion Prevention
Operator Restraint System
Avoiding Lift Truck Tipover
Safety Rules
How to Survive in a Tipover
General Section
Declaration of Conformity
Specifications
Noise and Vibration
Capacity Chart (Without Sideshifter Pneumatic)
Capacity Chart (with Sideshifter Pneumatic)
Serial Number
Operator's Warning and Identification Plate
Operation Section
Operator's Station and Monitoring Systems
Seat Switch System
Functional Safety System
Performance Level
Lift Truck Controls
Refueling
Before Starting the Engine
Starting the Engine
Lift Truck Operation
Finger Tip (Option)
Tms(Lin-Q) (Option)
Electronic Controlled Diesel Engines (DI DM02VA, DM02P)
Operating Techniques
Parking the Lift Truck
Lift Fork Adjustment
Storage Information
Transportation Hints
Towing Information
Maintenance Section
Inspection, Maintenance and Repair of Lift Truck Forks
Tire Inflation Information
Torque Specifications
Cooling System Specifications
Fuel Specifications
Lubricant Information
Lubricant Viscosities and Refill Capacities
Maintenance Intervals
Air Intake System - Check, Clean
When Required
Fuel Tank Filter Cap and Screen (if Equipped) - Clean
Seat, Hood Latch & Support Cylinder - Check, Lubricate
Fuses, Bulbs, Circuit Breaker & Relay - Change, Reset
Battery Terminal - Clean, Inspect
Priming the Fuel System (D20/25/30/33S-9, D35C-9 DM02VA, DM02P Diesel Engine Only)
DM02VA, DM02P Engine Only) - Check, Drain
Tires and Wheels - Inspect, Check
Water Separator
Carriage Roller Extrusion - Adjust
DPF Regeneration (Stage5 Only)
Drive Axle Oil Level - Check
Engine Oil Level - Check
Every 10 Service Hours or Daily
Inspect Engine for Fluid Leaks
Coolant Level - Check
Inspect Engine for Exhaust Leaks
Inspect Foot Pedal Operation
Walk - Around Inspection - Inspect
Brake Oil Level - Check
Mast Channels - Lubricate
Parking Brake - Inspect
Hydraulic Oil Level - Check
Change
Engine Oil & Filter (DM02VA/P Engine Only)
First 50 - 100 Service Hours or a Week
Drive Axle Oil, Transmission Oil, Oil Filter & Strainer - Check, Clean, Change
Parking Brake - Test, Adjust
Air Intake System - Change
Change
Engine Oil & Filter (DM02VA/P with CJ-4 Grade Only)
Every 500 Service Hours or 3 Months
Belts - Check, Adjust (Only for Air-Con Compressor)
Mast Hinge Pin - Lubricate
Mast Pivot Eyes - Lubricate
Tilt Cylinders - Check, Adjust, Lubricate
Crosshead Rollers - Inspect
Mast, Carriage, Lift Chains & Attachments - Inspect, Lubricate
Overhead Guard - Inspect
Parking Brake - Test, Adjust
Steer Suspension - Inspect
Steering Mechanism - Check, Lubricate
Fuel Filter (DM02VA/P Engine with Main Filter Only) - Change
Horn and Lights (if Equipped) - Check
Inching & Braking Control Shaft - Lubricate
Wheel Bolts & Nuts - Inspect
Filter in the Air Compressor (Optional) - Check, Replacement
Every 1000 Service Hours or 6 Months
Hydraulic Return Filter, Breather & Strainer - Check, Change
Lift Chains - Test, Check, Adjust
Drive Axle - Inspect
Engine Oil - Change (DM02VA/P Engine with CK-4 Grade Only)
Engine Oil Filter - Change (DM02VA/P Engine)
Fuel Filter (DM02VA/P Engine with Pre/Main Filter Only) - Change
Universal Joint - Inspect
Adjust
Drive Axle Oil, Transmission Oil, Oil Filter & Strainer - Clean, Change
Every 2000 Service Hours or Yearly
Steer Wheel Bearings - Reassemble
Cooling System - Clean, Change
Forks - Inspect
Every 2500 Service Hours or 15 Months
Hydraulic Oil - Check, Clean, Change
Inspect Battery System
DPF Maintenance (DM02VA Stage5 Engine Only) - Ash Cleaning
Every 5000 Service Hours or 30 Months
Environment Protection
Environment Protection Section
Index
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Maintenance Information
2
Maintenance Intervals
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