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63
68
76
88
87
89
84
23 86
73
88
800
DISASSEMBLY
The HP125B winch weighs approximately 1800 lbs (817
kg). Ensure all lifting equipment including the overhead
hoist and rigging have adequate capacity. Use of lifting
equipment that does not have adequate lifting capac-
ity or is not properly maintained may result in personal
injury or death.
1. Remove the wire rope from the winch and drain the
gear oil from the winch by removing the drain plug on
the bottom of the winch gearbox. Remove the fi ll/vent
plug to speed draining.
2. Take precautions to collect hydraulic oil and remove
the hydraulic hoses connected to the winch motor and
disconnect the brake release hose from the winch
brake release port. Ensure there are no external hose
WINCH DISASSEMBLY
48
56
49
76
83
98 99
77
5
6
79
78
74
400
35
34
61
60
82
33
1
36
72
39
23
24
101
23
104
38
80
103
75
102
58
95
96
300
200
29
54
3
2
69
64
12
14
4
65
connections to the winch motor then remove the mo-
tor by removing the four capscrews securing it to the
winch.
3. Remove the overrunning clutch assembly (600) from
the brake cylinder assembly (500).
The winch planet carrier assemblies and brake cylinder
assembly weigh up to 100 lbs (46 kg) each. Ensure the
hoist and rigging are rated for this weight. Using a hoist
or rigging with insuffi cient rating may result in personal
injury or death.
4. The remaining disassembly is most easily done with
the winch standing on the support end. Blocks should
be placed under the support end bearing leg so that
the winch rests level on the base angles on one side
and blocks under the bearing leg on the other side.
26
81
1
18
45
68
67
500
41
700
600
7
76
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