985 113 – 25 Rev A COPYRIGHT INFORMATION Ainsworth Game Technology Limited claims copyright on each page of this document. The right to reproduce, distribute, display and make derivative works from this document, or any portion thereof requires approval from Ainsworth Game Technology Limited.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A INTRODUCTION This Service Manual is intended for use by the appropriate service personnel servicing the approved Historical Horse Racing Pari-Mutuel Wagering Terminal (Wagering Terminal), which is identified on the cover page.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Cabinet Body Assembly The Cabinet Body Assembly consists of four major assemblies: The Main Cabinet Assembly, the Main Door, the Belly Door Assembly and the Monitor Door Assembly.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Single 40” Monitor Assembly The Main Monitor Assembly is comprised of a combined Monitor Door and 40” LCD Assembly. To access the LCD Monitor and the Monitor Control Panel it is required to open the combined Monitor Door Assembly first (labelled below).
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Lift Knob to Unlock Monitor Door MEI Bill Acceptor Monitor Door Release Power, USB and DVI Connections. Power LED on Monitor Control Panel. Monitor Door Opened Page 9 of 110...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Monitor Controls. Power LED (Turned Off) Monitor Control Panel Note: The monitor control panel is located at the rear of the LCD assembly on the bottom left hand side and has an LED to show power is applied to the monitor.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Main Door Assembly The Main Door is situated at the front of the Cabinet Body and includes the Belly Door Assembly, the optional Coin Validator and Chute Mechanism, the Chip Tray, the Player Tracking Module (where fitted) and the speakers.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Button Panel The button panel consists of an LCD touchscreen with one (1) mechanical play button to allow the patron to interact with the Wagering Terminal. The buttons also allow the operator and service technician to carry out testing and audit functions on the terminal.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Belly Panel Door Assembly The Belly Panel Door is situated at the front of the Main Door and includes the LCD touchscreen with Bash Button Panel assembly, the Belly Panel Artwork and LED Belly Panel lighting. The Belly Panel assembly is also used to access the BACC Stacker Assembly during cash clearances by venue staff.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Belly Panel Door Assembly (Con’t) Button Access to Panel and Stacker Door Backlight through Connector Belly Panel Harness Door Belly Door Open Detection Switch. Button Panel or LCD...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Note Validator Assembly Note Validator Diagnostic LED’s Note Validator Note Validator locking lever Note Note Door Stacker Security Lock. Housing Note Validator Note Validator The Note Validator receives notes that are entered through the Note Bezel and accepts or rejects notes by testing them.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Note: The Note Validator Head can be separated on a pivot to provide access to clear minor note jam clearances. The Note Validator incorporates an illuminated bezel that indicates to the patron whether the Note Validator can accept notes and a label showing which denominations.
985 113 – 25 Rev A Printer (Optional) The Printer is an optional device which is fitted to our A640 Wagering Terminal. The Printer is located beside the Logic Cage and the tickets exit through the top of the main door.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Player Tracking Module Provision Space is provided above the Note and Printer Bezels in the door for a Player Tracking Module to be fitted. The Player tracking can be mounted on the door or in a tray (preferred).
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985 113 – 25 Rev A Logic Cage Mainboard Security Handle Switch (Pull to remove Mainboard Cast Card Mainboard Slots Tray Mainboard Status LEDs Logic Cage Security Door Open A640 Wagering Terminal Motherboard Front Panel Layout Page 20 of 110...
Mainboard Tray Status LEDs A640 Wagering Terminal Mainboard Assembly The major circuit boards within the Logic Cage are: Mainboard The Main Board provides the controlling and operating function of the terminal. The CFast Cards and system memory are all fitted to the Main Board and together incorporate the Main Board Assembly.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Backplane Board The Main Board Assembly is connected to the Backplane Board. All peripherals and I/O Devices in turn are also connected to the Backplane Board. In summary the role of the Backplane Board is to link the software to all physical devices.
As the A640 Wagering Terminal has a single 40” LCD screen; different sections of the game theme will be shown across the complete screen simultaneously.
The terminal is 1601 mm high by 634 mm wide by 600 mm deep. It weighs approximately123.5kg. See also Chapter 2: A640 Wagering Terminal Dimensions. Note: The weight is for the basic configuration only. Where options have been fitted their individual weights must be added.
This will protect the user, installation technician and the terminal(s) from a faulty mains supply. Environmental Standards of Compliance The A640 Wagering Terminal complies with the mandated standards for the jurisdictions in which it is approved for operation. Page 25 of 110...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Inspection After securing the terminal on its bench, it is recommended to perform a detailed inspection to ensure that the terminal has not sustained any damage during transit.
985 113 – 25 Rev A A640 Wagering Terminal Mounting Instructions The A640 Wagering Terminal is supplied with an installation kit; some parts in this kit may vary depending on the Jurisdiction the terminal is installed in. However, the hardware to bolt the terminal to a base/console will remain the same.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A The recommended holes to use for the mounting bolts are as follows: A. The front middle mounting hole as you are standing at the front of the terminal.
3. Power on the Wagering Terminal. 4. The Base and TM CF card will now be checked. 5. As the A640 Wagering Terminal boots up a blue Ainsworth screen will then appear with either of the following messages: NVRAM & E2PROM Cleared – Reset the Dip Switch 1 and 2 to continue.
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8. The Wagering Terminal IP Config screen will then be displayed as follows: Wagering Terminal IP Config Screen 9. Connect a keyboard to the USB3.0 port on the A640 Wagering Terminal Motherboard front panel. Enter the assigned Wagering Terminal Data and Save Settings. Disconnect and remove the keyboard from the USB3.0 port on the A640 Wagering Terminal Motherboard front panel.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A System Maintenance / Audit This section below describes how the System Tests Mode can be used to further assess various hardware components and peripherals to determine if they are faulty. This is primarily used by technicians to help them isolate any hardware problems with the Wagering Terminal.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A At the completion of testing; exit the System Test Menu as follows: 1. Select the INFO TAB at the top of the screen, indicated below. 2. Select the Exit Maintenance icon to exit the Maintenance mode. This will take you back to the normal Game Display.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Bill Acceptor Validator Test Use the Bill Acceptor Validator Test to prove the operation of the Bill Acceptor. This test has the advantage that inserted notes are returned when the Reject button is selected and not guided to the stacker.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Bill Acceptor / Ticket Test Results Note: Select REJECT to return the Bank Note and not stack it. Select QUIT to exit the Bill Acceptor / Ticket Test Results screen...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Printer Test The Printer Test is used to determine if the Printer is acknowledged by the software. It is a basic test that initiates the Printer to print out a test ticket. (Steps listed below).
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Printer Test Results Screen Select OK to exit the Printer Test Results screen. Page 39 of 110...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Touchscreen Calibration The Touchscreen Calibrate on the Hardware Tab is used to calibrate the Touchscreen. It is a basic test that requires the user to touch squares on the LCD screen and the squares become highlighted indicating where the user has touched.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Touchscreen Test (continued) Follow on screen instructions for Steps 1, 2 and 3. At the end of Step 3 select the Red X to close the Test Window.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Door Switch Test Select the Switches Tab and use the door switch test to check the door interlocks. The display shows the condition of each of the door sensors (the various doors that can be tested are displayed in the screen shot displayed below).
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Terminal SHA-1 Verification The Terminal SHA-1 Verification allows an operator or a technician to validate the SHA-1 of the installed Game Software, Base Software, and BIOS and compare these against the jurisdictional approval certification.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A SHA-1 Signature Test Results Screen Page 44 of 110...
985 113 – 25 Rev A General Maintenance This section provides information for routine servicing of the A640 Wagering Terminal. The instructions are limited to those that are deemed appropriate to be carried out on-site with minimum disruption to the terminal operation. More advanced information, and a listing of failure and status messages can be found at the end of this chapter.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Removing Note Stacker Reverse the procedure to close and lock the Note Stacker Door. Note Validator Jam Clearing To clear jams in the Note Validator use the following procedure. Do not attempt any other maintenance of the Note Validator;...
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A 2. Open the Note Validator Note Path. This is done by pulling the yellow section forward and lifting the lid and bezel of the unit as displayed below.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A 4. Close the Upper Guide. 5. Test the Note Validator as described in Chapter 3: Note Validator Test Note: If this procedure does not solve the problem, call a Service Technician.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A A640 Wagering Terminal PSU Side Panel Power Good LED on Backplane Board Power Good LED on Backplane Board Page 49 of 110...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Monitor Assembly The Monitor Controls are mounted on the rear of the LCD Panel. Open the 40” Monitor Door Assembly to adjust the Monitor. Single 40” LCD Monitor...
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Lift Knob to Unlock Monitor Door MEI Bill Acceptor Monitor Door Release. Power, USB and DVI Connections Power LED on Monitor Control Panel Monitor Door Opened. Page 51 of 110...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Monitor Adjustment Illustrated below is the monitors Key Control Board. The Key Control Board is used to fine tune and adjust the monitor. To access the control board the Monitor Door of the unit must be opened. The monitor control panel is located at the rear of the LCD assembly on the bottom left hand side and has an LED to show power is applied to the monitor.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A LCD Monitor Replacement WARNING Check that you have disconnected electrical power from the terminal prior to carrying out removal/installation procedures. The 40” LCD monitor operates at very high voltages. Exercise extreme caution when handling the monitor or personal injury may result.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Rear of the LCD Monitor Assembly Page 56 of 110...
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A 5. Remove the 1x 8mm Bolt fastening the earth strap to the Monitor Door frame assembly. 1 x 8mm Bolts requiring removal. 6. Pull the spring steel clip out and push it up to remove the pin fastening the gas strut to the rear of the monitor mask / door assembly as shown below.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A 7. While supporting the LCD Monitor, pull the top release lever down which will then release the top of the LCD monitor door assembly from the top pivot pin.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A 8. Using the two handles located on the rear of the LCD; lift the monitor up and off the bottom pivot point to remove the LCD from the Wagering Terminal cabinet.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Speaker Replacement The main door speakers can be removed and installed by carrying out the following procedure: Unlock and open the Main Door. Power down the Wagering Terminal.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Subwoofer Replacement The Subwoofer can be removed and installed by carrying out the following procedure: 1. Unlock and open the Main Door. 2. Power down the Wagering Terminal.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Main Door Sub-Assemblies The following instructions describe removal and installation of Main Door sub-assemblies. Main Door Opening The following procedure details how to open and close the Main Door.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Belly Panel Door Assembly The Belly Panel Door is situated at the front of the Main Door and includes the Button Panel assembly, the Belly Panel Artwork and LED Belly Panel lighting. The Belly Panel assembly is also used to access the BACC Stacker Assembly during cash clearances by venue staff.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Belly Panel Door Assembly (Con’t) Button Access to Panel and Stacker Door Backlight through Connector Belly Panel Harness Door Belly Door Open Detection Switch Gas strut on LCD Touchscreen with...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A LCD Touchscreen with Bash Button Panel Replacement The LCD Touchscreen with Bash Button Panel can be removed and installed by carrying out the following procedure: *Please Note* some items are not required to be performed if an LCD Touchscreen panel is installed.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A LCD Touchscreen with Bash Button Panel Replacement (Con’t) 2x button panel fastening screws requiring removal. The LCD Touchscreen with Bash Button Panel can now be removed. Page 66 of 110...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A LCD Touchscreen with Bash Button Panel Installation The LCD Touchscreen with Bash Button Panel can be installed by carrying out the following procedure: 1. Power OFF the Wagering Terminal 2.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Changing the Artwork in the Belly Panel Changing the Artwork within the Belly Panel is easily done by following these steps: 1. Open the Main Door and power down the Wagering Terminal.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A LED Light Panel Replacement Changing the LED Light Panel within the Belly Door is easily done by following the steps: 1. Open the Main Door and power down the Wagering Terminal.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Internal Components Replacement The following instructions describe replacement of the Note Validator Assembly, the Printer and the Player Tracking Module. Note Validator Replacement The Note Validator displayed below is a MEI SCNM8347 Note Validator. This is a general guide which is common to most Bill Validators.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Installation If the Note head was faulty just replace the head and reinsert it back into its housing and follow these steps: 1. Power up the Wagering Terminal.
985 113 – 25 Rev A Note Validator Housing Replacement The following procedure explains the process for removing the Note Validator Housing including the MEI frame; however, this process is the same for all Note Validators used in the A640 Wagering Terminal. Removal 1.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A 7. Next remove the Cashbox Coin Chute by undoing the 2x M5 screws fastening it into place; one screw is accessed via a hole in the bottom of the note validator housing the other from outside the housing.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A 9. Next remove the 3x M5 screws fastening the note validator housing to the base of the terminal. 2 M5 screws are located on the L/H side of the housing and 1 M5 screw is located underneath and is accessed via a hole in the bottom of the housing.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A 11. The Note Validator Housing can now be removed by sliding it forward out of the cabinet on the base of the terminal so that the MEI harness can be removed before removing it completely from the terminal.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Note Validator Frame Replacement The following procedure explains the process for removing the MEI frame; however, this process is same Note Validators used A640 Wagering Terminal. If the MEI frame is only to be removed the following can be followed: 1.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Printer Replacement (Optional) A ticket printer is an optional extra. The model of the ticket printer used will also vary according to the market requirements. Illustrated is the Ithaca 950 Ticket printer:...
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Removal The Printer simply rests in its printer housing. It has one plug underneath at the back, which only needs to be detached to remove the complete printer unit (with housing).
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Removal To remove the printer and housing: 1. Unlock and open the Main Door. 2. Power down the Wagering Terminal. 3. Remove the printer as per the instructions outlined above.
The Player Tracking Module is a draw design and it can be assembled on a bench prior to installation into the terminal, then proceed as follows: 1. Once the components are fastened to the draw insert the draw into the A640 Wagering Terminal. 2. Fasten the front thumb screw locking the PTM into place.
985 113 – 25 Rev A Power Supply Replacement The A640 Wagering Terminal uses an integrated Universal Power Supply. The power supply is mounted below the Printer and Logic Cage assemblies and is at the rear of the Wagering Terminal.
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985 113 – 25 Rev A Interface Power Switch Interface Power Circuit Output Breaker Reset Button Mains Power in Connection A640 Wagering Terminal PSU Side Panel Mains Backplane Switch Board Power Connection Harness A640 Wagering Terminal PSU Top Panel Page 82 of 110...
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Diagnostics To aid in diagnostics the Wagering Terminal Backplane Board has four blue status LED’s, each LED represents a pre-set voltage. The LED’s are (from left to right below): +24V, +12V AUX, +12V and 5V.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Installation To install the Backplane Board: 1. Disconnect the Wagering Terminal from the Mains Supply. 2. Ensure that the Wagering Terminal Main Power Switch is OFF. 3. Ease the Power Supply carefully into the Cabinet.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Fiber Optic Interface, Optional The Fiber Optic Interface is attached to the left panel of the Wagering Terminal in front of the power supply and below the Ticket Printer shelf location.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Logic Cage Assembly Mainboard Replacement Removal: 1. Unlock and open the Main Door to provide access to the Logic Cage. 2. Power down the Wagering Terminal. 3. Break and remove the security tag seal from the Logic Cage and unlock the door.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Backplane Board Replacement Note: This procedure requires extreme care and is a relatively lengthy process. Be sure replacement is required prior to beginning. Removal: 1. Unlock and open the Main Door to provide access to the Logic Cage.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A A640 Wagering Terminal Backplane Board. Page 88 of 110...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Logic Cage and Backplane Board Replacement This procedure is for when the Backplane Board is still part of the Logic Assembly Note: This procedure requires extreme care and is a relatively lengthy process. Be sure replacement is required prior to beginning.
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985 113 – 25 Rev A Remove this fastener at the rear of the Logic Cage A640 Wagering Terminal Logic Cage top rear fastener location. 4x locating lugs at the top of the logic cage assembly A640 Wagering Terminal Logic Cage locating lugs. 4x logic...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A RAM Clear The RAM Clear process is only to be performed for a major fault or to change the base/game type. In the event of a major fault turn the Rest/Audit Key to the Audit position to enter the Maintenance Mode: 1) Enter an authorized PIN.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A 3) Select the Info Tab. 4) Open the Logic Cage Door. 5) Select the RAM Clear to restart the Wagering Terminal. Page 92 of 110...
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A 6) Select YES to clear (1) Meter 1 & 2 Data, (2) Bill / Ticket Acceptor History, (3) XCredit History (4) History File, and (5) Restart the terminal.
5. Power on the Wagering Terminal. 6. The Base and TM CF card will now be checked. 7. As the A560X-H Wagering Terminal boots up a blue Ainsworth screen will then appear with either of the following messages: a. NVRAM & E2PROM Cleared – Reset the Dip Switch 1 and 2 to continue.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A 10. The IP Config screen will then be displayed; enter the assigned network data. 11. Continue with configuring the Wagering Terminal. Page 95 of 110...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Error Messages This table is the complete list of error and status messages. The most common causes and remedies are also listed. After clearing faults, use the CREDIT RESET / AUDIT MODE SWITCH to reset the terminal.
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A game object Clear the NVRAM and reconfigure. If Game Corruption memory is corrupted or is fault persists, call not the same as the manufacturer (AGT) configured selection Hard...
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Note Acceptor failure been Repair or replace the Note Validator. Fault detected Note Reset the terminal. Validator. Note Acceptor A Note is jammed in the Clear note path or replace the...
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A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Self-Audit Check failed Self-Audit Error Clear NVRAM Reset the terminal. System Error NVRAM EPROM Clear NVRAM corrupted or there is a Game mismatch SYSTEM LOCKUP Program failure Clear NVRAM...
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Troubleshooting This table lists problems with operating the terminal. Conditions that may be remedied by actioning on-screen prompts are not included. If the terminal fault remains after carrying out the suggested remedy, consider replacement of the circuit board assemblies within the Logic Cage.
A640 Service Manual Pari-Mutuel Wagering Terminal 985 113 – 25 Rev A Note Validator Error Display This table lists the possible causes of errors associated with the Note Validator. Note The rows of LED’s on the illuminated bezel are numbered one through 4.
985 113 – 25 Rev A Spare Parts List Note: This parts list applies only to the A640 Wagering Terminal and not all parts listed are available a spare part. Please check with the Ainsworth Service Store for confirmation. Part Description Part No.
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