Table of Contents
Advertisement
Quick Links
Installation & Operating Manual
Single stage operation forced draught natural gas/propane burner
The following pages contain information, descriptions and diagrams for the proper instal-
lation and wiring of the burner. Please read carefully before attempting final installation.
This manual is to remain with the final installation designation. It is the installer's responsibil-
ity to ensure that the burner installation and operation instructions mentioned in this manual
are followed and operated within local code authority limits.
CODE
20028994
MODEL
G900
TYPE
580T
20027974 (1) - 08/2010
Advertisement
Table of Contents
Related Manuals for Riello 580T
Summary of Contents for Riello 580T
- Page 1 This manual is to remain with the final installation designation. It is the installer’s responsibil- ity to ensure that the burner installation and operation instructions mentioned in this manual are followed and operated within local code authority limits. CODE MODEL TYPE 20028994 G900 580T 20027974 (1) - 08/2010...
-
Page 2: Table Of Contents
TABLE OF CONTENTS Installation instructions and owner's handbook ........... 2 General information . -
Page 3: Installation Instructions And Owner's Handbook
INSTALLATION INSTRUCTIONS AND OWNER'S HANDBOOK CAUTION: All gas burners MUST be installed by trained and licensed technicians. WARNING: Installation of this burner must conform with local codes requirements or, in the absence of local codes, with the Standard: National Fuel Gas code ANSI Z223.1-1984, and CAN/CGA B149.1 & 2 AND UL 795. If an external electrical source is utilized, the conversion burner, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the national Electrical Code, ANSI/ NFPA No. -
Page 4: General Information
" NPT plugged tapping must be installed immediately upstream of the burner gas train supply connec- tion and must be accessible for a test gauge. d) If required by local codes, provide gas vent lines at the gas regulators and valve (Riello gas trains are equipped with vent limiting diaphragms). -
Page 5: Installation Data
SERIAL NUMBER IDENTIFICATION Your Riello burner may have been manufactured in more than one location and therefore there are two possible serial number identification. The Riello 9 character serial number, example,... -
Page 6: Burner Dimensions
BURNER DIMENSIONS D7332 6 17 /3 2 ”-166 mm 8 1 / 4 ” - 210 mm 9 1 / 4 ” - 235 mm D7351 Model G900 inches NOTE: Actual available insertion length must be measured from tip of end cone to face of mounting gasket. ELECTRODE AND FLAME PROBE ADJUSTMENTS 5 / 16 ”... -
Page 7: Typical Gas Train Layout
TYPICAL GAS TRAIN LAYOUT This gas train scope of supply meets the minimum controls requirements according to CGA and AGA regulations. Any additional requirements needed to meet local codes are the responsibility of others. FIELD SUPPLIED RIELLO SUPPLIED SEE GAS SUPPLY RANGE Ø... -
Page 8: Installing The Burner
Local codes should be followed. Check that you have adequate space for servicing the equipment. Riello Burner requires a minimum of 13 inches clear space behind the red cover. This is required to allow easy removal of the cover for servicing and periodic maintenance. -
Page 9: Installation Of Sediment Trap & Burner Supply
INSTALLATION OF SEDIMENT TRAP AND BURNER SUPPLY IMPORTANT: Gas piping should be installed according to local authorities or CAN/CGA B149.1 & .2 or UL 296. PRESSURE TEST-OVER PSIG. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of the system at a test pressure in excess of PSIG. -
Page 10: Factory Wiring Diagram
FACTORY WIRING DIAGRAM CONTROL CIRCUITS CARRIED-OUT Burner operation may be controlled by IN THE FACTORY either 120V or 24V control systems. The required controls must be con- nected to the burner as described on the following. RMG... 120V CONTROL SYSTEM The burner provides it own power sup- 15 16 17 ply for the control circuits that is... -
Page 11: Burner Head Setting
COMBUSTION HEAD SETTING To set combustion head, loosen the Allen screw (A) and move the elbow (B) so that the rear edge of the air tube (C) coincides with the set point number. See firing rate chart for set points. Retighten the Allen screw (A). -
Page 12: Air Gate Adjustment
AIR GATE ADJUSTMENT To regulate the combustion air, adjust the manual air gate (3), by loosening the locking screws (4). Once the optimal adjustment is reached, tighten the locking screws (4). EXAMPLE SETTING - (for natural gas) To set the air intake for a desired burner output of 450,000 Btu/hr, use TABLE to determine the correct air gate setting. -
Page 13: Combustion Chamber Size
COMBUSTION CHAMBER SIZE COMBUSTION CHAMBER SIZE Recommended Minimum Sizes D7415 MINIMUM DIAMETER 16 inches MBtu/h NOTES: 1) Sizes shown above are for cylindrical or wet base boilers, or air cooled heat exchangers. 2) To size the chamber in applications other than wet base boilers, you must calculate area in square inches of the combustion zone required to give you a grate area or floor area to match the BTU inputs according to local authority. -
Page 14: Start-Up Cycle Diagnostics
START-UP CYCLE DIAGNOSTICS During start-up, indication is according to the followin table: COLOUR CODE TABLE Sequences Colour code Pre-purging Ignition phase Operation, flame ok Operating with weak flame signal. Electrical supply lower than ~ 170V ... - Page 15 SOFTWARE DIAGNOSTICS Reports the life of the burner by means of an optical link with the PC, indicating hours of operation, number and type of lock-outs, serial number of control box etc ... To view diagnostics, proceed as follows: Hold the button down for more than 3 seconds once the red LED (burner lock-out) remains steadily lit.
-
Page 16: Problem Solving Guide
For any maintenance or repairs over and above those listed, contact your service technician or gas company. THERE ARE NO OWNER SERVICEABLE PARTS INSIDE THE BURNER COVER. Once a year, you should have the burner checked as indicated below, by your local authorized Riello dealer. 1) Check burner distributor head and mixing plates. Clean if necessary. -
Page 17: Exploded Spare Parts
EXPLODED SPARE PARTS 20024974... -
Page 18: Spare Parts List
SPARE PARTS LIST CODE DESCRIPTION CODE DESCRIPTION Burner back cover 3007246 3950471 Short combustion head (280T1) Air pressure switch Drawer assembly elbow 3020314 3006697 Burner motor Electrode assembly 3005845 3006706 3007288 Air switch tube and connector 3003409 Electrode & ionization clamp Air plate cover Ionization assembly 3007294... -
Page 19: Burner Start-Up Form
BURNER START- UP FORM * Burner S/N. or Model: Appliance: Installer name: Company: Installation date: Address: Phone: Fax: Owner Name: Address: Phone: E-mail: Burner Start-up Info Gas supply pressure: Manifold pressure: Air setting: Turbolator setting: Draft overfire: Draft breech: Smoke density: (Bacharach) Ionization reading μAdc: Input BTU/hr:... - Page 20 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http:// www.riello.it http:// www.rielloburners.com RIELLO BURNERS NORTH AMERICA 1-800-4-RIELLO 35 Pond Park Road 2165 Meadowpine Blvd Hingham, Massachusetts, 1-800-474-3556 Mississauga, Ontario U.S.A. 02043 Canada L5N 6H6 http://www.riello-burners.com Subject to modifications...
Need help?
Do you have a question about the 580T and is the answer not in the manual?
Questions and answers