Pit Boss Sportsman 2, PB2BPGG, PB3BPGG - Portable Gas Grill Manual

CONNECTING TO A GAS SUPPLY

GAS CYLINDER REQUIREMENTS

To operate, you will need a precision-filled standard G30/G31 grill liquid propane ("LP") gas cylinder with external valve threads. Use standard flexible tube with length less than 1.5 m (59 in). The tube shall be readily visible across its entire length for inspection after installation.
The maximum diameter and the maximum height of the cylinder is 300 mm (11.8 in) and 600 mm (23.6 in) as shown in illustration.

You must have the proper regulator which relevant standard is EN16129 and bottle in order for the barbecue to operate safetly and efficiently. Use of an incorrect or faulty regulator is dangerous and will invalidate any warranty. It is important to inspect the full length of the tube. If it is evident there is excessive abrasion or wear, or the tube is cut, the tube must be replaced prior to the appliance being used.

CONNECTING THE LP GAS CYLINDER

If the manifold requires a connector, follow the connector installation instructions prior to connecting the unit to a gas cylinder.

1. Before connecting, ensure there is no debris caught in the head of the LP gas cylinder, head of the regulator valve, or in the head of the burner and burner ports.
2. Connect the tube line to the manifold by turning the knob clockwise until it stops. Make sure that the tube is not twisted in any way.
3. Place the LP gas cylinder into the cylinder hole. Ensure the hose connected to the cylinder does not touch any of the grill surfaces that could get hot. Keep the LP gas cylinder in place during operation of the barbecue. Do not place a spare cylinder in the cylinder enclosure at any time. Allow the the LP gas cylinder to be easily accessible (not blocked) at all times. If the LP gas cylinder is too tall, it cannot be put into the cylinder hole. The gas cylinder can be attached to the gas cylinder hook on the right side of the frame or placed on flat ground.
4. Make sure the gas cylinder valve is in OFF position. Ensure the gas cylinder is completely upright, as it is unsafe to operate the grill if the gas cylinder is not installed properly.
5. Ensure the regulator valve on the grill is completely closed by turning the knob clockwise to the OFF position.
6. Remove the protective caps from the regulator valve opening and the top of the gas cylinder. Save the caps.
7. Insert the gas cylinder valve into the threaded opening of the regulator valve. Turn the cylinder clockwise until firm. Handtighten only.
8. LP gas cylinder is now installed.

Shut off the gas cylinder if you smell gas. Attempt to re-install gas cylinder to ensure that tube is connected properly.

PREPARATION FOR USE – LEAK TESTING

A leak test is used to determine the integrity of a seal. Before using your gas grill, perform a leak test on the connection between the regulator and the gas cylinder to reduce the risk of serious bodily injury or death from fire or explosion. A leak test should be performed a minimum of once a season, as well as:

• before lighting your grill for the first time,
• every time the gas cylinder has been changed,
• after travel, especially over rough or bumpy roads,
• after a prolonged period of storage or non-use.

HOW TO PERFORM A LEAK TEST

Supplies Required:
1 x Bowl ( empty, clean )
1 x Paint Brush ( clean )
Dish Washing Liquid
Water

Procedure:

1. Position the grill in a well-ventilated area. Ensure the grill is cool to the touch, and not in use. Verify that the regulator value is turned to the OFF position and that the gas cylinder is tightened securely to the regulator.
   
   Ensure there is no open flame or smokers nearby.
2. Mix a solution of one part of water with one part of dish washing liquid in a bowl. The solution will make bubble, as it will be concentrated.
3. Use a paint brush to apply the solution onto the seal between the regulator and the gas cylinder. Visually inspect for streams of bubbles coming from a defect or break in the seal.
   

NOTE: If a leak appears, repeat gas cylinder installation procedure, but do not over-tighten. Hand-tighten only. Repeat leak test after re-installation to ensure seal is secure.

Do not use the gas grill if you detect a gas leak that cannot be corrected by using the leak test procedure. Contact your local Fire Department or Customer Care for alternative measures of testing to ensure proper precaution.

DISCONNECTING A GAS CYLINDER

When changing or disconnecting a gas cylinder, care must be taken to keep away from any source of ignition.

1. Ensure the control knob on the grill is completely closed by turning to the OFF position. Turn LP gas cylinder valve to the CLOSED position, and allow the regulator knob to pop out.
2. Turn the cylinder counter-clockwise (by hand) to disconnect from the regulator valve opening. Replace the protective caps on the regulator valve opening and the top of the gas cylinder for storage (if not empty).

Do not transport grill with gas cylinder attached. The cylinder may loosen off the valve, and cause a gas leak, possibly resulting in an explosion, fire, or severe bodily harm. Disconnect gas cylinder first before travel or storage. If storing the grill indoors, leave the gas cylinder outdoors.

OPERATING INSTRUCTIONS

GRILL ENVIRONMENT

1. WHERE TO SET-UP THE GRILL
   With all outdoor appliances, outside weather conditions play a big part in the performance of your grill and the cooking time needed to perfect your meals. All Pit Boss® Grills units should keep a minimum clearance of 915mm (36 inches) from combustible constructions, and this clearance must be maintained while the grill is operational. This appliance must not be placed under overhead combustible ceiling or overhang. Keep your grill in an area clear from combustible materials, or other flammable vapors and liquids.
2. COLD WEATHER COOKING
   As it becomes cooler outside, that does not mean that grilling season is over! The crisp cool air and heavenly aroma of grilled foods will help cure your winter blues. Follow these suggestions on how to enjoy your grill throughout the cooler months:

• Organize – Get everything you require ready in the kitchen before you head outdoors. During the winter, move your grill to an area that is out of the wind and direct cold. Check local bylaws regarding the proximity of your grill in relation to your home and/or other structures. Put everything you need on a tray, bundle up tight, and get it done!
• To help keep track of the outside temperature, place an outdoor thermometer close to your cooking area. Keep a log or history of what you cooked, the outdoor temperature, and the cooking time. This will help later down the road to help you determine what to cook and how long it will take.
• Have a heated platter or a dish cover ready to keep your food warm while making the trip back inside.

3. HOT WEATHER COOKING
   As it becomes warmer outdoors, the cooking time will decrease. Follow these few suggestions on how to enjoy your grill throughout the hot months:

• Adjust your cooking temperatures downward. This helps to avoid unwanted flare-ups.
• Use a meat thermometer to determine the internal temperature of your foods. This helps in preventing your meat from over cooking and drying out.
• You can keep foods hot by wrapping them in foil, and placing them in an insulated cooler. Stuff crumpled up newspaper around the foil and this will keep food hot for 3 to 4 hours.

FIRST USE – GRILL BURN-OFF

Before using your grill for the first time with food, it is important to complete a burn-off. Start the grill and operate for a minimum of 15 minutes on HIGH to burn-off the unit. This will "heat clean" the internal components, dissipate odors and rid it of any foreign matter.

LIGHTING PROCEDURE

1. Verify that all control knobs are turned to the OFF position.
2. Connect LP gas cylinder as per instructions. Turn LP gas cylinder valve to OPEN.
3. Note the indicator marker on the control knob. Push and hold down the control knob on the grill and turn 90 degrees (or 1/4) counter-clockwise SLOWLY (2 to 3 seconds) to HIGH. You should hear a "click" sound to indicate a spark from the igniter, and look for flame to ensure the burner is lit. If it does not, repeat up to three times.
4. If ignition does not occur in 5 seconds, turn the control knob to OFF, wait 5 minutes and repeat lighting procedure. If the above points do not work, follow Manual Lighting Procedure instructions.
5. After the burner has caught fire, you are ready to enjoy your grill at your desired temperature!

If the burner goes out during operation, turn the control knobs to the OFF position. Wait five minutes before attempting to relight to allow any accumulated gas to dissipate.

IGNITER FAILURE PROCEDURE

If for any reason your igniter fails after three of four attempts, check the following steps, or start your grill using the manual method.

1. Ensure the control knobs are turned to the OFF position. Allow any accumulated gas to dissipate.
2. After five minutes, check the following:
   • Visually confirm that the igniter is working by pushing the igniter button and looking at the igniter tip for a spark. If no spark, adjust the distance between the igniter (electrode) tip and burner to 4.5 mm (3/16 in).
   • Visually confirm that the burner tube and portholes are not obstructed. If blocked, follow Care & Maintenance instructions.
3. If the above points do not work, follow Troubleshooting instructions.

MANUAL LIGHTING PROCEDURE

1. Verify that the control knob is turned to the OFF position.
2. Lift one of the Cooking Grids to expose the burners.
3. Connect LP gas cylinder as per instructions. Turn LP gas cylinder valve to OPEN.
4. Note the indicator marker on the control knob. Push in the regulator knob and turn 90 degrees (or 1/4) counterclockwise to HIGH.
5. Quickly and carefully, use a lit match secured with the lighting rod (included with the grill) to light burners. Access the burners through the cooking grids. Position lit match near side of burner. Do not attempt to light another area of the burner. This can cause injury.
   

NOTE: Do not use spirit, lighter-fluid or kerosene for lighting or refreshing a fire in your grill.

6. After the burner has caught fire, place the Cooking Grid back into position, and you are ready to enjoy your grill at your desired temperature!

SHUTTING OFF YOUR GRILL

1. When finished cooking, turn LP gas cylinder valve to the CLOSED position, and allow the regulator knob to pop out. This safety feature locks the regulator knob to ensure that the gas is no longer flowing.
2. Turn control knobs to the OFF position.

NOTE: A "poof" sound is normal as the last of the LP gas is burned.

3. Disconnect LP gas cylinder by following the Disconnect LP Gas Tank instructions.

Allow the grill to cool completely, and remove the gas cylinder, before moving, travel, or for storage.

CARE AND MAINTENANCE

CHECKING THE GAS LEVEL

To check the amount of fuel in the LP gas cylinder, the grill must be in operation. Place your hand at the top of the gas cylinder and slowly move down the side until the cylinder feels cool to the touch. This will indicate the approximate amount of gas in your cylinder; if ¾ empty, replace with full gas cylinder.

Do not use charcoal briquettes or any flammable material with your grill. Use of such material will void your warranty and may lead to a fire, explosion and bodily harm.

CLEANING FREQUENCY

Any Pit Boss unit will give you many years of flavorful service with minimum cleaning. Follow these cleaning and maintenance tips to service your grill:

1. BURNER COMPONENTS
   • Clean the burner whenever heavy build-up is found, to ensure that there are no signs of blockage (debris, insects) on the burner tube or in the burner portholes. After periods of storage, spiders or small insects can build nests, webs, and lay eggs in the burner tube, obstructing the flow of gas to the burner. A clogged tube can lead to a fire beneath the appliance. If storing the grill or before an extended period of non-use, remove the burner and wrap with aluminum foil to reduce the risk of insects entering the burner holes.
   • The burner has been preset for optimal flame performance. A blue flame, possibly with a small yellow tip, is the result of the optimal air and gas mixture. If flames are excessively yellow, orange or irregular, clean the oil and food deposits on the burner surface and the burner portholes to increase airflow.
     
2. GRILL INTERIOR
   • Remove any food or build-up from the cooking surface. Best practice is to do this while it is still warm from a previous cook. Grease fires are caused by too much fallen debris on the cooking components of the grill. Clean the inside of your grill on a consistent basis. In the event you experience a grease fire, carefully remove the food, turn the grill off. Lightly sprinkle baking soda, if available.
3. GRILL EXTERIOR
   • Check your grease tray often, and clean out after each cool. Keep in mind the type of foods that are cooked. Failure to keep it clean could result in build up and a fat fire. This can be hazardous and may cause damage to the unit.
   • All screws and bolts should be checked on a regular basis. Tighten as needed.
   • Use a grill cover to protect your grill for complete protection! A cover is your best protection against weather and outside pollutants. When not in use or for long-term storage, keep the unit under a cover in a garage or shed, with the gas cylinder removed (must be stored outdoors).

CLEANING TIME TABLE (NORMAL USE)

TROUBLESHOOTING

Proper cleaning and maintenance will prevent common operational problems. When your grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit www.pitboss-grills.com. You may also contact your local dealer or Customer Care for assistance.

Always ensure the grill is completely cooled to avoid injury.

Documents / Resources

References

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