Page 2
The text, illustrations, diagrams and examples used in this manual serve solely for the purpose of expla- nation, operation and application of Input/Output modules of the MASI65-M12 series. If you should have any further reaching questions regarding the installation and set-up of the equipment described in this manual, please don't hesitate to contact us.
Page 3
MASI65-M12 Series User's Manual Art.-No. Description 55570 MASI65 DI8/0,4A Y 8xM12 55571 MASI65 DI4/0,2A DO4/2A Y 8xM12 55572 MASI65 DI8/0,4A BV Y 8xM12 55573 MASI65 DI4/0,2A BV Y 4xM12 55574 MASI65 DO4/0,5A Y 4xM12 55610 MASI65 DI4/0,2A 4xM12 55612 MASI65 DI8/0,4A 8xM12...
MASI65-M12 User's Manual Table of contents SAFETY INFORMATION ........................8 ..........................8 ESIGNATED USE ..........................8 ARGET GROUPS ..........................9 EGULATIONS 1.3.1 EU directives ........................... 9 1.3.2 Electrical safety ........................9 1.3.3 General information......................... 9 .................... 10 NFORMATION REGARDING STANDARDS 1.4.1 Equipment standards ......................
Page 5
MASI65-M12 standard and AB slaves with SAP4.1..............41 ............................41 UTPUTS 6.2.1 MASI65-M12 standard slaves with SAP4.0................41 6.2.2 MASI65-M12 standard and AB slaves with SAP4.1..............41 DATA SHEETS FOR THE MASI65-M12 SERIES ................42 ......................42 NTERFERENCE IMMUNITY DATA MASI65-M12 .............43 PRODUCT SPECIFIC DATA TANDARD SLAVES 7.2.1...
Safety information Designated use The input and output modules of the MASI65-M12 series are designated for use only in those areas as described in this manual. Strict adherence to the data specified in this manual must be ensured. The products avec been devel- oped, manufactured, tested and documented in compliance with current safety codes.
MASI65-M12 User's Manual 1.3 Regulations Current safety and accident prevention laws valid for a specific application must be observed in the con- figuration, installation, setup, maintenance and testing of the equipment. 1.3.1 EU directives This equipment fulfills the requirements of EC directive 89/336/EEC „Electromagnetic compatibility".
MASI65-M12 User's manual 1.4 Information regarding standards 1.4.1 Equipment standards - EN 50295 Low voltage switching devices – Control systems and device interfaces – Actuator Sensor Interface (AS-I). - EN 60 947-1 Low voltage switching devices Part 1 : General conventions. 1.4.2 EMC Standards - EN 50295 Low voltage switching devices –...
MASI65-M12 User's Manual 1.5 Explanation of symbols 1.6 Use of attention signs Notes containing important information are specially marked. These are illustrated as follows : Attention text ..1.6.1 Use of danger signs Danger signs are additionally marked with an enclosing frame. CAUTION : Disregard of safety measures may result in damage to equipment and other serious consequences.
MASI65-M12 User's manual Configuration information 2.1 System description The AS-Interface is a simple and cost-saving wiring system based on a 2-wire cable for data and power transmission to sensors over a distance of up to 100 m. System expansion > 100 m is possible with the use of repeaters.
Page 14
MASI65-M12 User's Manual Owing to the signal shape for the data transmission, it is not necessary to provide terminating resistors. Thanks to the intelligent data protocol, AS-Interface systems are extremely non-sensitive to disturbance. Consequently, you can use a non-screened bus cable. The structure of AS-Interface systems can be compared to an ordinary electrical installation with different network topologies : line, star or tree structure.
MASI65-M12 User's manual 2.2 System data Topology Tree structure Transfer medium Two-wire cable (non-screened) for data and power (up to 8A) Cable length Sum of all lines of derivation: max. 100 m Number of slaves Max. 31 or max. 62 Number of binary ele- Up to 4 sensors and actuators per slave (max.
MASI65-M12 User's Manual 2.3 Information for the beginner AS-Interface is a field bus system for industrial application whose advantages include no only its ease of handling in planning and application but also the good overview of the total system. To make the system even easier and safer for beginners to use, we recommend proceeding as outlined in the checklist below : Work phase Questions...
MASI65-M12 User's manual 2.4 Electrical specification 2.4.1 System cables To meet individual application requirements, system wiring on the field bus side can be realized either with round cables or also with the yellow ribbon cable characteristic for AS-Interface systems. Cables are basically of the 2-wire type without PE cable. Cable screening in not necessary thanks to the transmission technology.
Page 18
MASI65-M12 User's Manual 10,0 blau braun 106° Ø2,5 Fig. 2-4 : AS-Interface cable Fig. 2-5 : AS-Interface round cable according to DIN VDE 0281 Part 402 For standard profiled cables, the strand insulation is made of a rubber compound. For more critical appli- cations, particularly as regards chemical stability, TPE or PUR cables are available.
MASI65-M12 User's manual 2.4.2 System power supply Fig. 2-6 : AS-Interface system power supply AS-Interface systems require a 29,5V to 31,6V DC power supply conforming to IEC directives (PELV : Protected Extra Low Voltage). Each AS-Interface branch requires its own power supply. The data filter integrated into the power supply constitutes the basic difference in comparison with usual industrial power supplies.
MASI65-M12 User's Manual 2.4.3 Voltage drop System-related limit values regarding system power supply must be strictly observed if maximum func- tional safety and fault-free operation are to be ensured. Always ensure that the system voltage, measured at the slave furthest away from the system power supply, does not drop below 26,5V DC.
MASI65-M12 User's manual 2.4.4 Cable cross-sections The chief determining factor in selecting a suitable transmission cable in regard to energy transfer is the DC resistance. Initial conditions : Ÿ the cable length is 100 m Ÿ 31 slaves are connected to the cable at regular intervals, and Ÿ...
MASI65-M12 User's Manual 2.5 Slave profile Each slave is marked with a specific profile to assure unequivocal identification by the AS-Interface mas- ter. This profile is permanently programmed by the manufacturer and cannot be changed. The conditions for this are listed in the AS-Interface specifications. The profile consists of one data byte including the identification code (ID-Code) as well as the Inputs/Outputs code (I/O-Code).
Page 23
MASI65-M12 User's manual According to the standard specifications, addresses can be assigned from 1 to 31. For systems conforming to the extended specifications (up to 62 slaves) the available address range is from 1A to 31A and 1B to 31B. The installation of an appropriate master is required when using AS-Interface systems conforming to the extended specifications ! In a system you can generally operate simultaneously slaves conforming to...
MASI65-M12 User's Manual 2.7 System configuration The system setup is established during the configuration phase ; the master must be used in configura- tion mode. In this mode, the master automatically recognizes the slaves connected to the bus. The fea- tures of the system, the "ID-Code"...
MASI65-M12 User's manual 2.7.2 Configuration via the AS-Interface master • Switch the master into configuration mode (ÄMaster user's manual). ‚ Connect the slave to the AS-Interface system cable. ƒ Change the slave address via the master (ÄMaster user's manual). „ Repeat steps ‚...
MASI65-M12 User's Manual 2.8 Automatic configuration In case of a slave failure while the system is operating, it can be easily replaced by a new slave if the following conditions are complied with : • the master must be in protected operating mode and the automatic configuration must be active, ‚...
MASI65-M12 User's manual Installation information 3.1 Mounting 3.1.1 Screwed mounting Modules of the MVK12 series can be attached directly to an installation panel or to a machine. Mounting holes (A,B,C or D) are provided for this purpose. Before attaching the module, it must be assured that the mounting surface is smooth and even to prevent mechanical stress in the housing.
MASI65-M12 User's Manual 3.1.3 Screwed mounting of a 4-way module 38 mm 33,00 mm 39,00 mm 50 mm Fig. 3-2 : Mounting of a MASI65-M12 4-way module 3.1.4 DIN-rail mounting Modules can also be mounted on a DIN-rail. In this case, they are provided with a rail mounting adapter according to DIN EN 50 022. When attaching the module, it must be assured that the snap-in mechanism is tight fit.
MASI65-M12 User's manual 3.2 Wiring 3.2.1 Field bus AS-Interface field bus wiring is effected using a 2-wire cable conforming to AS-Interface specifications Cable Flat cable (yellow) 1,5mm² Round cable (black) 1,5mm² ou 2,5mm² Wires brown Field bus system cable (ASI+) blue Field bus system cable (ASI-) We recommend the use of round cables for wirings in switch cabinets.
MASI65-M12 User's Manual 3.2.3 Functional Earth (FE) connection The metallic Functional Earth connection and the two fastening screws on the front side enable a low impedance module connection to the earth. FE panel Fig. 3-4 : MASI65-M12 FE connection V 1.1...
MASI65-M12 User's manual Module connection technique 4.1 Field bus connection 4.1.1 Cable layout Câble plat AS-i brown + blue - Fig. 4-1 : ASI flat cable layout 4.1.2 Bus cable connection Bus connection is performed using the AS-I yellow profiled cable ; it is carried out by vampire contact. The cable is attached by inserting it into the cable guide of the installation panel.
Page 32
MASI65-M12 User's Manual The module is snapped-in from the top side and attached by using a screw on the installation panel (Fig. 4-2.). The tightening torque is 1 +/- 0,1Nm. Fig. 4-2 : MASI65-M12 module mounting When the end of the profiled cable is in the module, it is necessary to install a termination cap (Art. No 55746) (Fig.
MASI65-M12 User's manual 4.1.3 Bus branching function MASI65-M12 modules support the bus branching function. • Ž Œ • • Fig. 4-4 : Bus branching Œ-• : AS-I bus flat cables •-Ž : Cable guide • : AS-I duct openings, internal link between the upper and lower bus connection The following modules support the bus branching function : 55572 MASI65-M12 DI8 0,4A...
MASI65-M12 User's Manual 4.2 Power supply connection 4.2.1 Cable layout Câble plat AS-i brown + blue - Fig. 4-5 : Supply cable layout 4.2.2 Auxiliary supply connection Power supply of actuators is assured by an AS-I black cable (Art. No 55744) ; it is carried out by vampire contact.
Page 35
MASI65-M12 User's manual When the end of the profiled cable is in the module, it is necessary to install a termination cap (Art. No 55746), to avoid dust and humidity inside de module. Œ Termination element • Cable Ž Termination cap Œ...
MASI65-M12 User's Manual 4.3 Sensor and transmitter connection According to the module type, the power supply of connected sensors or transmitters is provided by the AS-Interface system power supply unit or by auxiliary supplies. Supply of sensors/transmitters MASI65-M12 from the system Art.
MASI65-M12 User's manual 4.3.1 Pin arrangement of the round plug connector M12 with single signal as- signment On standard modules, the pins 2 and 4 of the round plug connector M12 are strapped. Fig. 4-8 : Pin arrangement of the round plug connectors M12 on MASI65-M12 modules Sensor supply + Strapping to pin 4 Sensor supply -...
MASI65-M12 User's Manual 4.4 Actuator connection (loads) The loads connected to the MASI65-M12 module are supplied by auxiliary power supply. For MASI65-M12 modules the output voltage is electronically protected against short-circuit and overload. The max. admissible load on outputs goes from 0,5A to 2A. The capacity of outputs is indicated in the installation manual of each module.
MASI65-M12 User's manual 4.5 Addressing device connection Each slave must be addressed before using the AS-Interface system. For this purpose, use a manual addressing device or the master (online). Refer to the corresponding procedure. 4.5.1 Addressing interface for MASI65-M12 modules Modules are fitted with a specific plug for addressing devices.
Errors can be quickly identified and rectified through clear information regarding the field bus system, the I/O module and connected peripheral components such as sensors and actuators. All MASI65-M12 series modules feature separate, clearly arranged displays for bus status, device status and I/O status. These displays are located on the front of the module housing.
MASI65-M12 User's manual 5.1 Bus / Device status displays The LED's on the front of the module are marked ('AS-I' and 'Err') for clear information and represent a static or flashing LED display. AS-I Status (green) (red) ¡ ¡ absence of AS-I operating voltage ¡...
MASI65-M12 User's Manual Short-circuit/Overload response 6.1 Sensor / transmitter supply 6.1.1 MASI65-M12 standard slaves with SAP4.0 A short-circuit or an overload on the sensor supply causes a reset, which disconnects the AS-I slave from the network ; the master considers this status as a configuration error. The master indicates configuration errors by static display of the „config err“...
MASI65-M12 User's Manual 7.2 MASI65-M12 product-specific data Standard slaves 7.2.1 MASI65 DI8/0,4A Y 8xM12 Art. No. : 55570 ASI slave IP 67 with 8 digital inputs and Y distribution Technical data ASI connection ASI Bus voltage..............26,5…31,6VDC Reverse polarity protection ..........integrated Profile (code IO/ID/ID2)............
MASI65-M12 User's manual 7.2.2 MASI65-M12 DI4/0,2A DO4/2A Y 8xM12 Art. No : 55 571 ASI slave IP67 with 4 digital inputs, 4 digital outputs TOR and Y distribution Technical data ASI connection ASI Bus voltage ..............26,5…31,6VDC Reverse polarity protection..........integrated Profile (code IO/ID/ID2) ............7/F/E Total current usage ............max.
MASI65-M12 User's Manual 7.2.3 MASI65 DI8/0,4A BV Y 8xM12 Art. No : 55572 ASI slave IP67 with 8 digitial inputs, bus branching function and Y distribution Technical data ASI connection ASI Bus voltage..............26,5…31,6VDC Reverse polarity protection ..........integrated Profile (code IO/ID/ID2)............2 x 0/1/F Total current usage ............
MASI65-M12 User's manual 7.2.4 MASI65 DI4/0,2A BV Y 4xM12 Art. No : 55573 ASI slave IP67 with 4 digital inputs, bus branching function and Y distribution Technical data ASI connection ASI Bus voltage ..............26,5…31,6VDC Reverse polarity protection..........integrated Profile (code IO/ID/ID2) ............0/1/F Total current usage ............max.
MASI65-M12 User's Manual 7.2.5 MASI65 DI4/0,2A 4xM12 Art. No : 55610 ASI slave IP67 with 4 digital inputs Technical data ASI connection ASI Bus voltage..............26,5…31,6VDC Reverse polarity protection ..........integrated Profile (code IO/ID/ID2)............0/0/F Total current usage ............max. 250 mA Connection (flat cable) ............
MASI65-M12 User's manual 7.2.6 MASI65 DI8/0,4A 8xM12 Art. No : 55612 ASI slave IP67 with 8 digital inputs Technical data ASI connection ASI Bus voltage ..............26,5…31,6VDC Reverse polarity protection..........integrated Profile (code IO/ID/ID2) ............2 x 0/0/F Total current usage ............max. 450 mA Connection (flat cable)............ASI standard yellow cable ....................2x1,5mm²...
MASI65-M12 User's Manual 7.2.7 MASI65 DO4/0,5A 4xM12 Art. No : 55614 ASI slave IP67 with 4 digital outputs Technical data ASI connection ASI Bus voltage..............26,5…31,6VDC Reverse polarity protection ..........integrated Profile (code IO/ID/ID2)............8/0/E Total current usage ............max. 50 mA Connection (flat cable) ............
MASI65-M12 User's manual 7.2.8 MASI65 DO4/2A 4xM12 Art. No : 55615 ASI slave IP67 with 4 digital outputs Technical data ASI connection ASI Bus voltage ..............26,5…31,6VDC Reverse polarity protection..........integrated Profile (code IO/ID/ID2) ............8/0/E Total current usage ............max. 50 mA Connection (flat cable)............ASI standard yellow cable ....................2x1,5mm²...
MASI65-M12 User's Manual 7.2.9 MASI65 DO8/0,5A 8xM12 Art. No : 55616 ASI slave IP67 with 8 digital outputs Technical data ASI connection ASI Bus voltage..............26,5…31,6VDC Reverse polarity protection ..........integrated Profile (code IO/ID/ID2)............2 x 8/0/E Total current usage ............max. 50 mA Connection (flat cable) ............
MASI65-M12 User's manual 7.2.10 MASI65 DI4/0,2A DO4/0,5A 8xM12 Art. No : 55618 ASI slave IP67 with 4 digital inputs / 4 digital outputs Technical data ASI connection ASI Bus voltage ..............26,5…31,6VDC Reverse polarity protection..........integrated Profile (code IO/ID/ID2) ............7/0/E Total current usage ............max. 250 mA Connection (flat cable)............ASI standard yellow cable ....................2x1,5mm²...
MASI65-M12 User's Manual 7.2.11 MASI65 DI4/1,6A DO4/2A 8xM12 Art. No : 55619 ASI slave IP67 with 4 digital inputs / 4 digital outputs Technical data ASI connection ASI Bus voltage..............26,5…31,6VDC Reverse polarity protection ..........integrated Profile (code IO/ID/ID2)............7/0/E Total current usage ............
MASI65-M12 User's manual 7.2.12 MASI65 DI4/0,2A BV 4xM12 Art. No : 55622 ASI slave IP67 with 4 digital inputs and bus branching function. Technical data ASI connection ASI Bus voltage ..............26,5…31,6VDC Reverse polarity protection..........integrated Profile (code IO/ID/ID2) ............0/0/F Total consumption ..............max. 250 mA Connection (flat cable)............ASI standard yellow cable ....................2x1,5mm²...
MASI65-M12 User's Manual 7.2.13 MASI65 DI8/0,4A 8xM12 Art. No : 55623 ASI slave IP67 with 8 digital inputs and bus branching function. Technical data ASI connection ASI Bus voltage..............26,5…31,6VDC Reversal polarity protection..........integrated Profile (code IO/ID/ID2)............2 x 0/0/F Total current usage ............
MASI65-M12 User's manual 7.2.14 MASI65 DI4/0,2A DO4/2A 8xM12 Art. No : 55624 ASI slave IP67 with 4 digital inputs / 4 digital outputs. Technical data ASI connection ASI Bus voltage ..............26,5…31,6VDC Reverse polarity protection..........integrated Profile (code IO/ID/ID2) ............7/0/E Total current usage ............max. 250 mA Connection (flat cable)............ASI standard yellow cable ....................2x1,5mm²...
MASI65-M12 User's Manual 7.2.15 MASI65 DI2/0,2A DO2/2A 4xM12 Art. No : 55625 ASI slave IP67 with 2 digital inputs / 2 digital outputs. Technical data ASI connection ASI Bus voltage..............26,5…31,6VDC Reverse polarity protection ..........integrated Profile (code IO/ID/ID2)............3/0/E Total current usage ............
MASI65-M12 User's manual 7.2.16 MASI65 DI4/0,2A DO4/0,5A Y 8xM12 Art. No : 55628 ASI slave IP67 with 4 digital inputs / 4 digital outputs and Y distribution. Technical data ASI connection ASI Bus voltage ..............26,5…31,6VDC Reverse polarity protection..........integrated Profile (code IO/ID/ID2) ............7/F/E Total current usage ............max.
MASI65-M12 User's Manual 7.2.17 MASI65 DI4/0,2A Y 4xM12 Art. No : 55629 ASI slave IP67 with 4 digital inputs and Y distribution. Technical data ASI connection ASI Bus voltage..............26,5…31,6VDC Reverse polarity protection ..........integrated Profile (code IO/ID/ID2)............0/1/F Total current usage ............max. 250 mA Connection (flat cable) ............
MASI65-M12 User's manual 7.3 MVK12 AB product-specific technical data AB slaves 7.3.1 MASI65 DI4/0,2A DO3/2A AB Y 8xM12 Art. No : 55 675 ASI slave IP67 with 4 digital inputs, 3 digital outputs and Y distribution. Technical data ASI connection ASI Bus voltage ..............26,5…31,6VDC Reverse polarity protection..........integrated Profile (code IO/ID/ID2) ............7/A/E...
Page 62
MASI65-M12 User's Manual ASI slave IP67 with 8 digital inputs and Y distribution. Technical data ASI connection ASI Bus voltage..............26,5…31,6VDC Reverse polarity protection ..........integrated Profile (code IO/ID/ID2)............2 x 0/0/F Total current usage ............max. 250 mA Connection (flat cable) ............ASI standard yellow cable ...................
MASI65-M12 User's manual 7.3.3 MASI65 DI4/1,6A DO3/2A AB Y 8xM12 Art. No : 55677 ASI slave IP67 with 4 digital inputs, 3 digital outputs and Y distribution. Technical data ASI connection ASI Bus voltage ..............26,5…31,6VDC Reverse polarity protection..........integrated Profile (code IO/ID/ID2) ............7/0/E Total current usage ............max.
MASI65-M12 User's Manual Modules versions and features 8.1 MASI65-M12 : 8-way module Œ: Status display elements •: Identification label Ž: Voltage LED •: Diagnostic LED •: Slave identification label ‘: Module identification label ’: Central screw “: Addressing plug V 1.1...
MASI65-M12 User's Manual List of illustrations Fig. 2-1 : AS-Interface Fig. 2-2 : Marking ....................12 Fig. 2-3 : Topology of the AS-Interface system ..................13 Fig. 2-4 : AS-Interface cable ........................17 Fig. 2-5 : AS-Interface round cable according to DIN VDE 0281 Part 402..........17 Fig.
MASI65-M12 User's manual 10 List of tables Table 2.2–1 : AS-Interface system data......................14 Table 2.4–1 : Influence of various cross-sections ..................20 Table 4.3–1: List of modules ........................35 Table 5.1–1: Bus / Device status displays ....................40 Table 5.2–1 : I/O status display........................40 V 1.1...
Need help?
Do you have a question about the MASI65-M12 Series and is the answer not in the manual?
Questions and answers