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Instructions for Assembly, Testing, Operation, Servicing, and Storage
Soft wash system with bleach pump: For outdoor use with bleach**
READ and UNDERSTAND this Owner's Manual completely before using this sprayer.
Assemble, test, and use only in accordance with this Owner's Manual instructions.
EXERCISE CAUTION when mixing chemicals as incorrect ratios or mixtures could release
harmful gases.
READ and FOLLOW chemical label instructions.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily chemical
contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protective gear when filling, using, cleaning, and servicing the sprayer.
KEEP sprayer and spray materials away from children and pets. Some chemicals are especially
toxic to them.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional
spray release.
SOAK vegetation in the area surrounding the work zone well prior to and after spraying bleach.
Bleach can kill vegetation if not rinsed thoroughly. Cover delicate vegetation.
ALWAYS keep a fire extinguisher rated "ABC" nearby.
Improper use of the sprayer or handling of chemicals could result in serious injury or illness
to the operator or nearby persons/animals or could cause damage to the environment.
**This sprayer is recommended for use in spraying bleach. The sprayer will be damaged, and warranty voided if used to apply
any petroleum-based product (gasoline, diesel, kerosene, or oil). The sprayer should not be used to transfer any product intended
for human consumption. WE RECOMMEND THAT THE SPRAYER NOT BE USED FOR OTHER PURPOSES ONCE IT HAS
BEEN USED FOR SPRAYING BLEACH. Any chemical will leave some residual in the tank liner or sprayer components, even
after the sprayer has been properly cleaned. These residual chemicals can have unexpected effects on future uses. This sprayer
should not be used by people with reduced physical, sensory or mental capabilities or lack of experience and knowledge.
Any Questions, Comments, Problems, or Parts Orders
Call BRAVE Product Support at 1-800-350-8739
Owner's Manual
WARNING
MBRSW1040EA.2
ITEM NUMBER:
SERIAL NUMBER: _____________
BRSW1040E

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Summary of Contents for Brave MBRSW1040EA.2

  • Page 1 These residual chemicals can have unexpected effects on future uses. This sprayer should not be used by people with reduced physical, sensory or mental capabilities or lack of experience and knowledge. Any Questions, Comments, Problems, or Parts Orders Call BRAVE Product Support at 1-800-350-8739...
  • Page 2 Hazard Signal Word Definitions...
  • Page 3: Table Of Contents

    Table of Contents Intended Use .............................. 4 Summary of Important Safety Information ..................5-6 During Assembly During Operation • General Chemical Safety • Chemical Application Safety • Chemical Accident Procedures Warning Label Locations ........................... 7 Component Inventory Unpacking ............................. 8-9 Unpacking the Manual Bag ......................
  • Page 4: Intended Use

    (gasoline, diesel, kerosene, or oil). NOTICE: Not for use on painted wood surfaces. Use only on hard, non-porous surfaces. Contact BRAVE Product Support at 1-800-350-8739 for any questions about the appropriate use of the sprayer and/or optional accessories.
  • Page 5: Summary Of Important Safety Information

    Summary of Important Safety Information WARNING Read and understand this owner's manual completely before using the sprayer. Read each chemical label's instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment.
  • Page 6: Chemical Accident Procedures

    Summary of Important Safety Information (continued) • CLEAN up spills immediately per instructions on chemical labels. • TURN OFF power to sprayer and RELIEVE system pressure before leaving sprayer unattended. • SEE Troubleshooting section of this manual before attempting any repairs. Wear personal protective equipment and follow safety instructions.
  • Page 7: Warning Label Locations

    Always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. To order replacement safety labels, call BRAVE Product Support at: 1-800-350-8739.
  • Page 8: Unpacking

    Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have missing or damaged components, please contact BRAVE Product Support at: 1-800-350-8739. Sprayer assembly Spray gun & hose (Qty 1)
  • Page 9 Unpacking Hose wrap, front 800006 (Qty 1) Hose wrap, back Inlet assembly 800016 (Qty 1) (Qty 1) Axle 799900 (Qty 1)
  • Page 10: Unpacking The Manual Bag

    Unpacking the Manual Bag The following items are found in the manual bag. Screw, #10-24 x 1/2” Bolt, 5/16"-18 x 2" Bolt, 5/16"-18 x 2" carriage Bolt, 5/16"-18 x 1/2" 82018 82233 82014 82059 (Qty 4) (Qty 2) (Qty 4) (Qty 2) Nut, #10-24 nyloc Screw, #10-24 x 28mm...
  • Page 11 Unpacking the Manual Bag Gun clip T-handle knob Fitting, QC x 5/8" HB 798457 38578 799878 (Qty 2) (Qty 2) (Qty 1) Hose guide Hose clamp Hairpin clip 799947 793231 800438 (Qty 1) (Qty 1) (Qty 2) Pump power cord Nozzle assembly 800036 (Qty 1)
  • Page 12: Assembly

    Assembly Step 1 – Install axle and wheels. Tools Needed • Insert axle through holes in cart. • None • Insert wheels onto axle. • Install hairpin clips through holes in axle. Fasteners Needed from Owner’s Manual Bag: Hairpin clip 800438 (Qty 2) Hairpin clip...
  • Page 13: Step Two: Install Leg And Handle Receiver Tubes To Cart

    Assembly Step 2 – Install leg and handle receiver tubes to Tools Needed • None cart. • Install (2) handle receiver tubes and (1) leg. • Attach with (4) 5/16" -18 x 2" bolts and (4) 5/16"-18 flange nuts. • DO NOT TIGHTEN until after step 3. •...
  • Page 14: Step Three: Install Handle

    Assembly Step 3 – Install handle. Tools Needed • Slide handle onto handle receiver tubes. • 1/2" wrench • Insert (1) carriage bolt on each side. • Tighten 5/16" locking knobs onto carriage bolts. • Tighten bolts from step 2. Fasteners Needed from Owner’s Manual Bag: Bolt, 5/16"-18 x 2"...
  • Page 15: Step Four: Install Pump And Fittings

    Assembly Step 4 – Install pump and fittings Tools Needed • Remove red shipping plugs from pump ports. • Phillips • Install inlet assembly into inlet port of pump and slide QC screwdriver clip closed. • Lubricate tank grommet with water and slide suction tube into grommet.
  • Page 16: Step Five: Install Gun Clips

    Assembly Step 5 - Install gun clips Tools Needed • Install gun clips (orient as shown below) to the handle • Phillips billboard with (2) #10-24 x 1/2" screws and (2) #10-24 nyloc screwdriver • 3/8" Wrench nuts. Fasteners Needed from Owner’s Manual Bag: Gun clip Screw, #10-24 x 1/2"...
  • Page 17: Step Six: Install Front Hose Wrap

    Assembly Step 6 – Install front hose wrap. Tools Needed • Install front hose wrap to front of tank (orient as shown). • 1/2" Wrench • Attach with (2) 5/16" -18 x 1/2" bolts. • Tighten bolts to 5 ft-lbs. Fasteners Needed from Owner’s Manual Bag: Bolt, 5/16"...
  • Page 18: Step Seven A: Install Gun Hose And Back Hose Wrap

    Assembly Step 7a - Install gun hose and back hose wrap. Tools Needed • Attach gun hose to pump outlet fitting. Secure with (1) hose • Flathead clamp. screwdriver • Route hose through hose clip. Install hose clip to hose wrap •...
  • Page 19: Step Seven B: Install Gun Hose Continued

    Assembly Step 7b - Install gun hose (continued). Tools Needed • Wrap gun hose around tank. • None • Attach spray gun to gun clips. Spray gun Gun clips Gun hose...
  • Page 20: Step Eight: Connect Wire Harness To Battery (Not Included)

    Assembly Step 8: Connect wire harness to battery (battery sold separately). WARNING Batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock. Caution must be exercised when making connections to a battery to avoid shock and contact with the acid, and to prevent any sparking that could lead to an explosion.
  • Page 21 Assembly 4. Connect wire Connect the wire harness to the pump power cord: Note: Make sure the ON/OFF switch on the pump is in the OFF position. harness to pump power cord Use the pump power cord to connect the 2-pin connector from the battery wire harness to the 2-pin connector from the pump.
  • Page 22: Step Nine: Check And Test Completed Assembly

    Assembly Step 9: Check and test completed assembly. WARNING Check and test completed assembly Serious injury could result from chemical leaks if sprayer is improperly assembled or the design of the sprayer is modified. Follow the steps below to ensure the sprayer is properly assembled. Never modify the sprayer's design.
  • Page 23: Machine Components

    Machine Components...
  • Page 24 Machine Components 1. Hose Wrap. The hose wrap provides a storage location for the gun hose. 2. Gun Hose. The gun hose transfers chemical from the pump to the spray gun. 3. Fill Cap. Large diameter for easy filling. The fill cap has a vent to allow air to enter the tank as the chemical is dispensed.
  • Page 25: Important Safety Information - Operation

    Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals. WARNING Carefully read and make sure you understand the following safety information before using the sprayer.
  • Page 26: Chemical Application Safety

    Operation – Important Safety Information (continued) Chemical Application Safety: WARNING • Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment • Heed the warnings below and follow all instructions carefully. Before Spraying • Soak.
  • Page 27: Chemical Accident Procedures

    Operation – Important Safety Information (continued) Chemical accident procedures: WARNING Before you fill the sprayer, review the following information with regard to handling accidents. Chemical spills, sprayer leaks, personal contamination, and poisoning are accident situations which you may encounter. All require an immediate response –...
  • Page 28 Operation – Important Safety Information (continued) Chemical spills Chemical spills must be quickly contained and properly cleaned up. Refer to the chemical label for any specific clean-up instructions with regard to the chemical spilled. General procedures include: 1. Control the spill by stopping the source of the spill. If the source of the spill is a container leak, place the leaking container in a larger, watertight container.
  • Page 29: Preparing The Sprayer For Each Use

    Inspect hoses for exposed mesh and holes. Replace all worn or damaged hoses. b) Inspect tank and fittings for cracks and leaks. Replace all damaged fittings with original BRAVE parts. c) Check to be sure the retaining nut on the gun nozzle is tight.
  • Page 30: Step One: Assess Wind Conditions And Clear Work Area

    Operation – Using the Sprayer Step 1: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 5 MPH or if there are bystanders in the intended spray area.
  • Page 31: Step Two: Fill The Sprayer

    Operation - Using the Sprayer (continued) Step 2: Fill the sprayer. WARNING • ALWAYS wear personal protective equipment as directed on the chemical labels when handling chemicals. • Long pants and sleeves, chemical resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular chemical.
  • Page 32 3. Water c) Recommended mix ratios NOTICE: : Never spray undiluted bleach. It must be mixed with water and BRAVE Pro Cling Soft Wash Surfactant. Failure to do so could result in unforeseen damage to vegetation or the cleaning surface. Always test soft wash mix in an inconspicuous area to confirm compatibility.
  • Page 33: Step Three: Operate The Sprayer

    NOTE: To eliminate the need for a ladder for difficult to reach places, such as tall roofs, use the BRAVE telescoping wand (BRAVE #BRSW6001). To reduce fatigue, improve spray precision, and improve productivity while using a telescoping wand, use with BRAVE tripod (BRAVE #BRSW6002).
  • Page 34 Follow the steps below for spraying a roof: with soft wash 1. Using a 3% mix (see table), spray roofs from top to bottom. Soft Wash Mix Household Bleach BRAVE Pro Cling Water 6 gallons 8 ounces 6 gallons 2. Spray in 10-foot-wide sections, only applying enough to get the surface wet.
  • Page 35 Operation - Using the Sprayer (continued) 8. Rinsing After spraying rinse all surfaces and vegetation 1. Using fresh water from a garden hose, rinse any vegetation that may have come into contact with soft wash mix. 2. Rinse surfaces from top to bottom. Rinse until there are no visible suds on the cleaned surface.
  • Page 36: Step Four: Clean Sprayer And Decontaminate After Use

    Operation - Using the Sprayer (continued) Step 4: Clean sprayer and decontaminate after use. When finished using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment.
  • Page 37: Storage

    Storage When not in use, store the sprayer indoors. For long term or winter storage, prepare the sprayer by running RV antifreeze (DO NOT USE automotive antifreeze) through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION •...
  • Page 38: Troubleshooting

    Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least 13 gallons should be kept for use when the sprayer tank needs to be emptied temporarily for repairs.
  • Page 39: Maintenance

    Maintenance In the event of an internal pump cartridge leak, the pump will shut off to protect the motor and the LED light will turn on to indicate the problem. To repair the pump, use 4.0 GPM replacement pump cartridge BRSW6007. To remove the old pump cartridge from the motor: 1.
  • Page 40: Specifications

    The manufacturer reserves the right to make improvements in design and/or changes in specifications at any time without incurring any obligation to install them on units previously sold. Any Questions, Comments, Problems, or Parts Orders Call BRAVE Product Support 1-800-350-8739...
  • Page 41: Exploded View And Parts Breakdown

    Exploded View and Parts List – BRSW1040E – Rev A...
  • Page 42 800006 Hose wrap, front 800016 Hose wrap, back 800037 Wire harness w/ battery monitor 800036 Pump power cord BRSW6004 BRAVE Pump w/ Smart Motor 800244 Manual tube bracket 802257 Decal, BRAVE 802258 Decal, BRAVE billboard 800617 Drain cap washer 799885 Gun hose, 5/8"...
  • Page 43: Pump Breakdown - Exploded View

    Pump Breakdown - Exploded View Ref # Part # Description 802274 Motor assembly BRSW6007 Pump cartridge 800428 Base plate assembly 784449 Quick connect clip, black 802255 Decal, pump branding 787381 Replacement fuse, 15A...
  • Page 44: Limited Warranty

    Any misuse, abuse, alteration or improper installation or operations will void warranty. Determining whether a part is to be replaced or repaired is the sole decision of Brave. Any costs incurred due to replacement or repair of items outside of a Brave approved facility is the responsibility of the buyer and not covered under warranty.
  • Page 45 This page has intentionally been left blank.
  • Page 46 BRAVE 20195 S. Diamond Lake Rd., STE 100 Rogers, MN 55374 Made in China...

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