Gravely PM148i Owner's/Operator's Manual

Gravely PM148i Owner's/Operator's Manual

100i zero-turn mowers

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100i Zero-Turn Mowers
Owner/Operator Manual
Manuel Du Propriétaire/Utilisateur
ENGLISH
FRANÇAIS
Models
991060 – PM148i
991061 – PM152i
991062 – PM148i
991063 – PM152i
991064 – PM160i
991067 – PM160i
03835200C 9/09
Printed in USA

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Summary of Contents for Gravely PM148i

  • Page 1 100i Zero-Turn Mowers Owner/Operator Manual Manuel Du Propriétaire/Utilisateur Models 991060 – PM148i 991061 – PM152i 991062 – PM148i 991063 – PM152i 991064 – PM160i 991067 – PM160i 03835200C 9/09 ENGLISH Printed in USA FRANÇAIS...
  • Page 2: Table Of Contents

    English are also available as a position and facing the direction of forward free download on our website: travel. http://www.gravely.com SERVICE AND REPLACEMENT PARTS MANUALES EN IDIOMAS When ordering publications, replacement DIFERENTES DEL INGLES...
  • Page 3 (Off). Engine must stop if operator PRODUCT REGISTRATION leaves seat when steering levers are in any drive position or PTO is engaged The Gravely dealer must register the product (On). See Safety Interlock System on at the time of purchase. Registering the page 12.
  • Page 4: Safety

    SAFETY WARNING: This cutting machine WARNING: POTENTIALLY is capable of amputating hands HAZARDOUS SITUATION! If not and feet and throwing objects. avoided, COULD RESULT in Failure to observe the safety death or serious injury. instructions in the manuals and on decals could result in serious injury or death.
  • Page 5 OF4341 Figure 2 1. DANGER! TO AVOID SERIOUS Go up and down slopes, not INJURY OR DEATH across. DO NOT operate on slopes Read Owner/Operator Manual. over 17°. OL4450 • If machine stops going uphill, stop blade and back down slowly. OL1801 •...
  • Page 6 Shut off engine, remove key, ALWAYS remove key and/or wire from spark read manual before you adjust plug before assembly. Unintentional engine or repair unit. start up can cause death or serious injury. Complete a walk around inspection of unit and work area to understand: OL4010 •...
  • Page 7 DO NOT wear loose clothing or jewelry and Use care when approaching blind corners, tie back hair that may get caught in rotating shrubs, trees or other objects that may parts. obscure vision. Wear adequate outer garments. Dust, smoke, fog, etc. can reduce vision and cause an accident.
  • Page 8 Disengage PTO when attachment is not in This product is equipped with an internal use. ALWAYS turn off power to attachment combustion type engine. DO NOT use unit on when travelling, crossing driveways, etc. or near any unimproved, forest-covered or brush covered land unless exhaust system is Mow up and down slopes, not across them.
  • Page 9: Assembly

    ALWAYS wear safety glasses and protective Maintain or replace safety and instruction gear near battery. Use insulated tools. labels, as necessary. DO NOT TIP battery beyond a 45° angle in NEVER store unit with fuel in fuel tank, inside any direction. a building where any ignition sources are present.
  • Page 10 4. Seat - See Seat Adjustments on 9. Hardware - Check for loose hardware. page 13 and Service Position on 10. Check Safety Interlock System - Check page 17. to see that the interlock system operates 5. Position Steering Levers - Remove correctly (See Safety Interlock System eccentric spacers and rotate steering on page 12).
  • Page 11: Controls And Features

    CONTROLS AND FEATURES Figure 4 1. Fuel Tanks and Caps 9. Battery 2. Steering Levers 10. Fuel Shut Off Valve 3. Hydraulic Oil Reservoir 11. Mower Lift Pedal 4. Ignition Switch 12. Mower Deck 5. Hour Meter 13. Mower Lift Lock 6.
  • Page 12: Operation

    D. To turn right, pull the right back or your Gravely dealer for repairs. push the left steering control lever NOTE: When the parking brake is engaged, forward or a combination of both.
  • Page 13 Choke Control Mower Lift Pedal Push the choke lever forward to start a cold engine. Pull the choke OF1700 lever to the rear when the engine gets warm. OF1680 Mower lift pedal raises and lowers mower deck for mowing or transport. Transport: Throttle Lever Push mower lift pedal all the way forward until...
  • Page 14 Hour Meter 4. Check Tire Pressure Records total number of See Specifications on page 31 for correct tire pressure. hours the engine has been run. 5. Check Hydraulic Fluid Level IMPORTANT: Keep a See Check Hydraulic Fluid Level on page 18. record of Hour Meter 6.
  • Page 15 TO MOW WITH UNIT 6. Engage parking brake. 7. Push the right and left bypass levers to Operate the unit only when seated in the the drive position. operator’s position. 1. Start the engine. Let the engine warm until it is running smoothly. 2.
  • Page 16: Maintenance Schedule

    FOR BEST PERFORMANCE Mow with the engine set at full throttle. When mulching, only remove 1/3 of grass Cut grass when it is dry. length per cutting. Do not cut more than 1 Keep mower blades sharp. inch (2.54 cm) at any one time. Keep mower deck properly levelled.
  • Page 17: Service And Adjustments

    CAUTION: HOT SURFACES peak efficiency. Should engine service be may result in injury. DO NOT required, it can be obtained from a Gravely touch engine or drive parts which Dealer or the engine manufacturer’s are hot from operation. Allow authorized service center.
  • Page 18 Check Hydraulic Fluid Level CAUTION: Be sure footing is Check the system with the unit cold and secure to accomodate weight parked on a flat, level surface. shift of seat when rotating it into Then run the unit for about one minute and service position.
  • Page 19 5. Spin new oil filter onto filter housing until 3. Start the engine and slowly move the it makes contact. Tighten oil filter steering levers in forward and reverse another 3/4 turn. five or six times. 6. Install the filter guards removed in 4.
  • Page 20 4. Install mower blade(s) on unit. 5. Tighten the bolts to a torque of 115-160 lbf-ft (156-217 N•m). DO NOT Sharpen to This Pattern DISCARD if More Than 1/2 in. (1.27 cm) 1. Blade 2. Cup Washer 3. Bolt Figure 9 OT0792 Sharpen the Mower Blades Sharpen to This Pattern...
  • Page 21 BATTERY WARNING: AVOID INJURY. Read and understand entire Safety section before proceeding. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. OF1671 Unit comes equipped with a maintenance- 1.
  • Page 22 4. Start the engine, run engine at full Jump-Starting throttle, and release the parking brake. Gravely does not recommend jump-starting 5. Move the steering levers from Forward your unit. Jump-starting can damage engine to Reverse several times to make sure and electrical system components.
  • Page 23 Aligning the Steering Levers ADJUSTING THE UNIT TO TRACK (Figure 14) STRAIGHT 1. Shut OFF engine. Engage parking brake. Remove the ignition key. WARNING: Prior to adjusting the 2. Place seat in the service position (See tracking of the unit, shut OFF Service Position on page 17).
  • Page 24 Adjust the Parking Brake 1. Disengage the parking brake. 2. Loosen the nuts on the parking brake cable adjuster and then turn the adjuster until the cable is taut, not tight. 3. Engage the parking brake and check the adjustment. Repeat as needed. 4.
  • Page 25 8. Replace belt covers and return foot board to closed position. 1. Footboard in 2. Support Frame open position 3. Pivot Figure 18 Replacing Mower Belts 1. PTO Mower Belt NOTE: Long PTO mower belt must be 2. Mower Drive Belt removed to remove short mower belt.
  • Page 26 Replacing the Hydro Pump Belt 1. Properly stop and park unit (See Operation on page 12). 2. Remove the PTO belt from the mower clutch sheave (See Replacing Mower Belts on page 25). CAUTION: Use care when releasing idler spring tension. Keep body parts well away from idlers when performing this operation.
  • Page 27 Lowest Cutting Height Highest Cutting Height OF3590 Figure 22 Removing the Mower Deck 1. Remove PTO belt (See Replacing Mower Belts on page 25). WARNING: AVOID INJURY. Mower lift arms and mower lift pedal could cause severe injury if they are not locked before removing the mower deck.
  • Page 28 Check Blade Level and Pitch Blade Side-to-Side Level 1. Raise mower deck to a 3.5 in. (8.9 cm) cutting height. 2. Shut off engine. Engage parking brake. Remove the ignition key. NOTE: Place blocks under the bottom edge of the deck, not under the reinforcement bar welded along deck face.
  • Page 29: Storage

    CLUTCH ADJUSTMENT STORAGE If clutch fails to engage or disengage properly or begins to make abnormal noise, check the air gap adjustment at the three inspection WARNING: AVOID INJURY. slots. Read and understand entire To check: Safety section before proceeding. 1.
  • Page 30: Accessories

    Fuel Cap with Level Gauge (52 in.) 79101800 Fuel Cap with Lock 07200030 Mower Drive Belt 79102100 Gravely Hub Cap (60 in.) 79210500 Chute Baffle Kit – 60" Decks 07200024 PTO (Engine to Deck) 79210300 Chute Baffle Kit – 48" & 52"...
  • Page 31: Specifications

    SPECIFICATIONS Model Number 991060 991061 991062 Model PM148i PM152i PM148i Engine Kawasaki Kawasaki Kawasaki Engine Model Number FH680V FH680V FX691V Engine Displacement - 41.2 in (675 cc) 41.2 in (675 cc) 44.3 in (726 cc) Governed RPM (May be 3600 ± 100...
  • Page 32 SPECIFICATIONS Model Number 991063 991064 991067 Model PM152i PM160i PM160i Engine Kawasaki Kawasaki Kawasaki Engine Model Number FX691V FX730V FH721V Engine Displacement - 44.3 in (726 cc) 44.3 in (726 cc) 41.2 in (675 cc) Governed RPM (May be 3600 ± 100 different from maximum RPM) Liquid or Air Cooled...
  • Page 33: Warranty

    Genuine Ariens or Gravely brand service parts and accessories are warranted to be free from defects in material and workmanship for a period of 90 days after the date of purchase. An authorized Ariens or Gravely dealer will repair or replace any such part or accessory free of charge, except for labor, during that period.
  • Page 34 Eye-Q™ and Scan-Mate™ units are covered by their own warranty and are not covered by this warranty. • Parts that are not genuine Ariens or Gravely service parts are not covered by this warranty. • The following maintenance, service and replacement items are not covered by this warranty unless...
  • Page 36 GRAVELY 655 West Ryan Street Brillion, WI 54110-1072 920-756-2141 Fax 920-756-2407 www.gravely.com WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

This manual is also suitable for:

Pm152iPm160i991060991061991062991063 ... Show all

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