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SATO CL612 Parts List

Sato cl612: supplementary guide
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Download this manual See also: Programming Manual
CL612
Parts List
Please note that this list is divided into two sections. Use the second section
(pages 42-75) if your printer S/N is between 50100000 and 81199999.
For all other serial numbers please use the first section (pages 3-41)
P/N 9001030
REV. D

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Summary of Contents for SATO CL612

  • Page 1 Parts List Please note that this list is divided into two sections. Use the second section (pages 42-75) if your printer S/N is between 50100000 and 81199999. For all other serial numbers please use the first section (pages 3-41) P/N 9001030...
  • Page 2 CL612 Parts List (Use this section for all serial numbers other then 50100000 to 81199999) Sato America, Inc. 10350-A Nations Ford Rd. Charlotte, NC 28273 Phone (704) 644-1650 Fax (704) 644-1661 P/N 9001030 REV. D...

  • Page 3: Table Of Contents

    Table of Content Base Cover Assembly Frame Assembly Thermal Head Assembly Ribbon Assembly Feed Roller Assembly Main PCB Assembly Memory Card PCB Assembly (Option) Dispenser Unit Cutter Unit CL612 4-11 12-18 19-22 23-26 27-29 30-30 31-31 32-37 38-41...
  • Page 4 CL612 Base Cover Assembly...
  • Page 5 CL612 Base Cover Assembly...
  • Page 6 CL612 Base Cover Assembly...
  • Page 7 CL612 Base Cover Assembly...
  • Page 8 CL612 Base Cover Assembly...

  • Page 9: Base Cover Assembly

    Hinge bracket (B) PB5720100 Screw (M) PB5720200 Screw (F) NB5100030 Spring (latch handle) ND3120024 C-snap ring MD4300821 Pan head screw PV9720800 Cover RH MD4300821 Pan head screw PH2720100 Window NA1030022 Plain washer NB0030022 Spring washer MT1300522 Hex nut PH1720601 Cover (LH) CL612...
  • Page 10 Plain washer PA1729200 Roller bracket PB0723600 Shaft (unwind) PE3720200 Roller PE3720500 Roller ND0040030 E-snap ring MD4300821 Pan head screw PA1723700 Unwind bracket (A) MD4300821 Pan head screw MD4300821 Pan head screw MD4400821 Pan head screw PR3720100 Unwind bracket (B) CL612...
  • Page 11 Item # Part Number Description MD4300821 Pan head screw PB0722500 Shaft (unwind) ND0030030 E-snap ring RH1725000 EXT cable MA0300622 Pan head screw JG900411A RJ1721600 KB PCB set MH0300821 P-tight screw RH1720400 Key board set RH1740700 LCD cable MH0250621 P-tight screw CL612...
  • Page 12 CL612 Frame Assembly...
  • Page 13 CL612 Frame Assembly...
  • Page 14 CL612 Frame Assembly...
  • Page 15 CL612 Frame Assembly...

  • Page 16: Frame Assembly

    Adjust collar MD4300821 Pan head screw MD4400821 Pan head screw PA1721000 Plate (adjust B) MD4400821 Pan head screw PR7720500 Platen roller PR7720600 Feed Roller MD4300821 Pan head screw PL1720500 Pulley MJ1300424 W-point screw PT8187064 Timing belt PL1720400 Motor pulley CL612...
  • Page 17 MA0301221 Pan head screw PT6720100 Cushioning rubber MA0301221 Pan head screw PB2720500 Collar RH1721000 Ribbon sensor MA0300622 Pan head screw RH1721200 Head open switch MD3201221 Pan head screw RH1720500 Motor cord MD3401221 Pan head screw RH1724100 Pitch sensor cord CL612...
  • Page 18 Frame Assembly Item # Part Number Description MD3300622 Pan head screw RH1721400 Paper end switch MD3201221 Pan head screw CL612...

  • Page 19: Thermal Head Assembly

    CL612 Thermal Head Assembly...
  • Page 20 CL612 Thermal Head Assembly...
  • Page 21 Head bracket (B) PC1720400 Spring (head) PB2720200 Collar PB2720300 Collar PB2720400 Collar MD4402021 Pan head screw MD4401021 Pan head screw PR1721400 Head sub holder MD4300821 Pan head screw PA1721400 Head cable cover MD4300621 Pan head screw PC1690201 Spring MN1301630 Hex bolt CL612...
  • Page 22 Thermal Head Assembly Item # Part Number Description RH1720200 HDP cable RH1720302 HDS cable GH000511A Thermal head PB0723400 Post (head) PR4721000 Plate (ribbon) CL612...

  • Page 23: Ribbon Assembly

    CL612 Ribbon Assembly...
  • Page 24 CL612 Ribbon Assembly...
  • Page 25 CL612 Ribbon Assembly...
  • Page 26 Pan head screw MD4400821 Pan head screw PT1114080 Ball supporter PT1112080 Ball supporter PR1720400 Pulley ND0060030 E-snap ring PT8131064 Timing belt PR1770100 Pulley PC0760500 Spring (ribbon) NA1030022 Plain washer MH0300821 P-tight screw MT1400722 Hex nut MD3401221 Pan head screw CL612...

  • Page 27: Feed Roller Assembly

    CL612 Feed Roller Assembly...
  • Page 28 CL612 Feed Roller Assembly...
  • Page 29 Pan head screw PB2720800 Collar MJ9300622 Thin head screw MD4300821 Pan head screw PA1720300 Lid bracket PC2740200 Spring (open) PA3742100 Latch handle PC2740300 Spring (latch) PB0741100 Shaft (lid) ND0020030 E-snap ring MD4401621 Pan head screw RH1724300 Pitch sensor cord CL612...

  • Page 30: Main Pcb Assembly

    Main PCB Assembly Main PCB Assembly Item # Part Number Description RJ1721000 Main PCB MD4300821 Pan head screw PT9730200 Spacer PC9680000 Lock spring CL612...

  • Page 31: Memory Card Pcb Assembly

    CL612 Memory Card PCB Assembly (Option) Memory Card PCB Assembly (Option) Item # Part Number Description PR7721000 Card PCB set...

  • Page 32: Dispenser Unit

    CL612 Dispenser Unit...
  • Page 33 CL612 Dispenser Unit...
  • Page 34 CL612 Dispenser Unit...
  • Page 35 CL612 Dispenser Unit...
  • Page 36 PE3520600 Dispense roller ND0020030 E-snap ring PE8720800 Gear PB2720100 Collar MD4401421 Pan head screw PR0720300 Feed roller PE8720700 Gear PT1112060 Ball supporter PA1680200 Bearing clamp ND0040030 E-snap ring MD4300821 Pan head screw PA1725200 Rewind frame MD4300821 Pan head screw CL612...
  • Page 37 Pan head screw PT8095064 Timing belt PE8720900 Gear PB2720200 Collar MD4402221 Pan head screw PA1725400 Belt cover MD4300621 Pan head screw PA1723100 Tension bracket (A) PE3720100 Tension roller PB2720600 Collar MD4300821 Pan head screw MD4401421 Pan head screw RH1721100 Dispense sensor CL612...

  • Page 38: Cutter Unit

    CL612 Cutter Unit...
  • Page 39 CL612 Cutter Unit...
  • Page 40 Pan head screw PA2720500 Cover bracket (E) MD4301021 Pan head screw PB0722300 Feed roller (cutter) ND0020030 E-snap ring PB0722400 Shaft (feed roller) PR1720900 Roller (cutter) ND0050030 E-snap ring PE8721400 Pulley PV9720700 Ring PB2720700 Collar ND0020030 E-snap ring PR1721000 Cover (cutter) CL612...
  • Page 41 Cutter Unit Item # Part Number Description PA2720400 Cover bracket (D) PA2720800 Cover bracket (G) MH0300821 P-tight screw MD4301021 Pan head screw RJ1723500 Cut PCB set RH1722000 Cut P RH1722100 Cut S RH1722200 DCM motor cord RH1722300 Cutter sensor cord CL612...
  • Page 42 CL612 Parts List (Use with printer serial numbers between 50100000 and 81199999) SATO America, Inc. 545 Weddell Drive Sunnyvale, Ca 94089 Tel (408) 745-1300 Fax (408) 745-1309 P/N 9001030 REV. C...
  • Page 43 Table of Content Base Cover Assembly Frame Assembly Thermal Head Assembly Ribbon Assembly Feed Roller Assembly Main PCB Assembly Memory Card PCB Assembly (Option) Dispenser Unit Cutter Unit CL612 44-49 50-55 56-59 60-61 62-63 64-64 65-65 66-71 72-75...
  • Page 44 CL612 Base Cover Assembly...
  • Page 45 CL612 Base Cover Assembly...
  • Page 46 CL612 Base Cover Assembly...
  • Page 47 CL612 Base Cover Assembly...

  • Page 48: Base Cover Assembly

    Hinge cover (LH) PE6721000 Hinge cover (RH) MA7300625 Truss screw PR4720800 Keyboard cover PE6720800 Switch button PR4720300 Dip-sw cover MH0300821 P-tight screw MD4301021 Pan head screw PH0720200 Front cover PA1722500 Front cover bracket (A) PA1722600 Front cover bracket (B) CL612...
  • Page 49 Pow cord set (POW2) RJ1721600 Display PCBA RH1720400 Cable Assy MH0300821 P-tight screw MT1300521 Hex nut NA1030021 Flat washer NB0030021 Wave washer MD4400821 Pan head screw MH4300621 S-tight screw MD4300521 Pan head screw HD100301A Fuse PV9720600 Bush MH0250621 Pan head screw CL612...
  • Page 50 CL612 Frame Assembly...
  • Page 51 CL612 Frame Assembly...
  • Page 52 CL612 Frame Assembly...

  • Page 53: Frame Assembly

    E-snap ring PC2720100 Spring (latch handle) PB0720700 Shaft (latch handle) PA1720900 Plate (adjust A) PL2720100 Adjust collar MD4300821 Pan head screw MD4400821 Pan head screw PA1721000 Plate (adjust B) MD4400821 Pan head screw PT8187064 Timing belt PL1720100 Motor pulley CL612...
  • Page 54 Sensor bracket (ribbon) MD3300621 Pan head screw PA1723500 Switch bracket MD4300821 Pan head screw PE1520300 Label guide shaft MH0301221 P-tight screw PE1010400 Guide roller (A) MA0301221 Pan head screw PB2720500 Collar RH1721000 Ribbon sensor cord (SEN3) MA0300621 Pan head screw CL612...
  • Page 55 Pan head screw RH1721400 Paper end SW code set (SEN7) MD4201221 Pan head screw MD4300821 Pan head screw MD4401621 Pan head screw PR7720500 Platen roller sub PR7720600 Feed roller sub PL1720500 Pulley MJ1300624 W-point screw (M3 x L6) PV9720500 Bush CL612...

  • Page 56: Thermal Head Assembly

    CL612 Thermal Head Assembly...
  • Page 57 CL612 Thermal Head Assembly...
  • Page 58 Spring (open) PA1721900 Head bracket (A) PA1722000 Head bracket (B) PC1720400 Spring (head) PB2720200 Collar PB2720300 Collar PB2720400 Collar MD4402021 Pan head screw MD4401021 Pan head screw PR1721400 Head sub holder MD4300821 Pan head screw PA1721300 Plate (ribbon adjust) CL612...
  • Page 59 Item # Part Number Description MD4300621 Pan head screw PA1721400 Head cable cover MD4300621 Pan head screw PC1690201 Spring MN1301630 Hex bolt RH1720200 Head cord set (HDP) RH1720301 Head cord set (HDS) GH000511A Thermal head MD4301021 Pan head screw ND0060030 E-snap ring CL612...

  • Page 60: Ribbon Assembly

    CL612 Ribbon Assembly...
  • Page 61 Ribbon frame MD4400821 Pan head screw PA1731000 Adjust plate MD4300621 Pan head screw MD4400821 Pan head screw PT1114080 Ball supporter PT1112080 Ball supporter PR1720400 Pulley ND0060030 E-snap ring PT8131064 Timing belt PA0730100 Guide plate PA0730200 Hold plate PE2720100 Collar CL612...

  • Page 62: Feed Roller Assembly

    CL612 Feed Roller Assembly...
  • Page 63 E-snap ring PA1720300 Lid bracket PC2740200 Spring (open) PB0741100 Shaft (lid) ND0020030 E-snap ring PA3742100 Latch handle PC2740300 Spring (latch) PR4720500 Paper lid cover MD4300621 Pan head screw RH1720800 Pitch sensor cord (SEN2) MD3300621 Pan head screw PE3720500 Roller CL612...

  • Page 64: Main Pcb Assembly

    Main PCB Assembly Item # Part Number Description RJ1720700 Main PCB MD4300621 Pan head screw CL612 Main PCB Assembly...
  • Page 65 Memory PCB Assembly (Option) Item # Part Number Description RJ1723100 Memory PCBA PT9730000 Spacer MD3300621 Pan head screw CL612 Memory PCB Assembly (Option)

  • Page 66: Dispenser Unit

    CL612 Dispenser Unit assembly...
  • Page 67 CL612 Dispenser Unit assembly...
  • Page 68 CL612 Dispenser Unit assembly...
  • Page 69 Head spring ND0040030 E-snap ring PE2730300 Stopper collar PB0721300 Shaft (Dispense roller) PE3520600 Dispense roller ND0020030 E-snap ring PE8720800 Gear PB2720100 Collar MD4401421 Pan head screw PA1725200 Rewind frame MD4300621 Pan head screw PA1725100 Side frame MD4300621 Pan head screw CL612...
  • Page 70 Gear pulley PB2720200 Collar MD4402221 Pan head screw PA1725400 Belt cover MD4300621 Pan head screw PA1723100 Tension bracket (A) MD4300821 Pan head screw PE3720100 Tension roller PB2720600 Collar MD4401421 Pan head screw RH1721100 Dispense sensor cord (SEN4) PR1340500 Brush CL612...
  • Page 71 Dispenser Unit Assembly Item # Part Number Description PR0720300 Feed roller PE8720700 Gear PT1112060 Ball supporter PA1680200 Bearing clamp ND0040030 E-snap ring MD4300821 Pan head screw CL612...

  • Page 72: Cutter Unit

    CL612 Cutter Unit Assembly...
  • Page 73 CL612 Cutter Unit Assembly...
  • Page 74 Pan head screw MT1300522 Hex nut PB0722300 Feed roller (Cutter) ND0020030 E-snap ring PB0722400 Shaft (Feed roller) PR1720900 Roller (Cutter) ND0050030 E-snap ring PE8721400 Pulley ND0020030 E-snap ring NM0000010 O-ring PR1721000 cover (Cutter) PA1726100 Cover bracket MH0300821 P-tight screw CL612...
  • Page 75 Cutter Unit Assembly Item # Part Number Description MD4301021 Pan head screw RJ1723500 Cutter PCB set RH1722000 Cutter cord (CUTP) RH1722100 Cutter cord (CUTS) RH1722200 Motor cord (DCM) RH1722300 Cutter sensor cord (CSEN) PB2720700 Collar CL612...

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