Moffat ROLLMATIC R60 User And Maintenance Manual
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Moffat ROLLMATIC R60 User And Maintenance Manual

Moffat ROLLMATIC R60 User And Maintenance Manual

Dough sheeter
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USER AND MAINTENANCE MANUAL
DOUGH SHEETER R60
Edizione 08/2017 - Rev. A

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Summary of Contents for Moffat ROLLMATIC R60

  • Page 1 USER AND MAINTENANCE MANUAL DOUGH SHEETER R60 Edizione 08/2017 - Rev. A...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ........................3 1.1 FOREWORD ........................... 3 1.2 INSTRUCTIONS AND GENERAL WARNINGS .................. 4 1.3 MAIN CASES FOR WHICH THE COMPANY WILL NOT BE HELD LIABLE .......... 5 1.4 TERMINOLOGY ..........................5 MACHINE FEATURES ........................6 2.1 INTENDED USE AND DESCRIPTION ....................6 2.2 TECHNICAL FEATURES ........................

  • Page 3: Introduction

    INTRODUCTION FOREWORD This user and maintenance manual is to be consulted by anyone who may be appointed to, charged with and authorized to use the machine; the term "use" refers to any phase of the machine's working cycle (from assembly and transport to maintenance operation to dismantling). It is also intended for the employer, the managers and any officer of the company that will use the machine: they will have to read it thoroughly and understand it fully so as to use it when complying with part of the obligations on health and safety in the workplace.

  • Page 4: Instructions And General Warnings

    CAUTION! The machine described in this manual is for producing sheets from bread, pastry and pizza dough by making the dough go through calibrating cylinders that feature alternating forward and backward movement. This machine cannot be used for any purposes other than those described above.

  • Page 5: Main Cases For Which The Company Will Not Be Held Liable

    MAIN CASES FOR WHICH THE COMPANY WILL NOT BE HELD LIABLE The manufacturer declines any responsibility for damages to persons, animals and things and also for loss in production due to: • Use of the machine not in compliance with the intended use or with products different from those expressly declared in this manual •...

  • Page 6: Machine Features

    DANGEROUS AREA: any area inside and/or in the proximity of the machine where the presence of an exposed person constitutes a risk to the security and health of that person. EXPOSED PERSON: any person who is completely or in part present in a danger zone. WARNING: extremely important information for ensuring the health and safety of people.
  • Page 7 In addition to the main structure, the standard R60 machine consists of (Picture 1): 1. General switch ON/OFF 2. Flour tray 3. Mobile guards with safety microswitch 4. Conveyor-belt 5. Rolling pin to manually process the dough 6. Dough collecting trays 7.
  • Page 8 Two speed models (R60-2V) with cutting station to cut the dough and make products such as croissants, etc. also feature (Picture 2): 23. 2-speed selector 24. Cutting station fastening knobs 25. Release levers for lifting / rotating the cutting station 26.

  • Page 9: Technical Features

    TECHNICAL FEATURES CYLINDER LENGTH CYLINDER DIAMETER ø71 CYLINDER OPENING 0-48 R60 TABLE LENGTH 1000-1200-1300-1400 NOMINAL TABLE WIDTH MACHINE BODY WEIGHT 1000 TABLE WEIGHT 1200 TABLE WEIGHT 1300 TABLE WEIGHT 1400 TABLE WEIGHT OVERALL WEIGHT R60/1000 OVERALL WEIGHT R60/1200 OVERALL WEIGHT R60/1300 OVERALL WEIGHT R60/1400 NOMINAL VOLTAGE / FREQUENCY R60 - R60-2V V/Hz...

  • Page 10: Overall Dimensions

    OVERALL DIMENSIONS Picture 3 Model Table length 1.000 mm 2500 1740 1130 1.200 mm 2900 1920 1312 1.300 mm 3100 2010 1407 1.400 mm 3300 2100 1500 R60 - Rev. A...

  • Page 11: Control And Adjustment Devices

    CONTROL AND ADJUSTMENT DEVICES With reference to Picture 4, the machine is supplied as standard with the following control and adjustment devices: 1. General cut-out switch; O = OFF , I = ON 2. Mobile guards closing control microswitch 3. Emergency stop ;(red mushroom on yellow background) PUSH BUTTON...

  • Page 12: Installation And Use

    3 INSTALLATION AND USE WARNING ON INSTALLATION SITE The room where the machine is to be installed must comply with the laws and regulations in force. INSTRUCTIONS FOR LIFTING, TRANSPORT AND POSITIONING OPERATIONS The location where the machine is to be kept, stored and/or used must comply with the laws and regulations in force as well as ensure machine stability along with suitable protection from possible damages and from the elements.

  • Page 13: Electric Connection

    ELECTRIC CONNECTION Ensure that line voltage corresponds to that declared by the machine manufacturer and indicated in the identification plates (see paragraphs 2.2 TECHNICAL FEATURES). Connection to the site's electrical system must be carried out in compliance with the laws and regulations in force, with reference to the data and indications given in this manual.

  • Page 14: Precautions And Preliminary Checks

    The operator using the dough sheeter for production purposes should position himself in front of the machine, on the controls side. 3.4.1 PRECAUTIONS AND PRELIMINARY CHECKS • Before using the machine, ensure that all the wheels fitted with brakes are blocked (see Picture 7) •...

  • Page 15: Flour Collection Drawer

    • Fasten the lock pawl ref. 3 To remove the dough lock, just unscrew lock pawl ref. 3 and move it to the left Picture 9 3.4.6 FLOUR COLLECTION DRAWER The machine is fitted with an excess flour collection drawer (ref. 1 Picture 10). To remove the drawer (for example to empty and/or clean it), set the main switch to O (OFF) and unplug the power plug, to prevent the machine from starting.

  • Page 16: Assembling And Disassembling The Work Tables

    3.4.7 ASSEMBLING AND DISASSEMBLING THE WORK TABLES Before assembling or disassembling the work tables, take the main switch to O (OFF) and unplug the power plug, to prevent the machine from starting. To correctly assemble the tables, two people must operate as described hereafter and in accordance with Picture 11 and Picture 12: •...

  • Page 17: Cutting Station

    3.4.8 CUTTING STATION The following instructions refer to model SH6002T fitted with cutting station (optional). For this accessory it is possible to remove / replace the cutting disks and adjust their working pressure. Follow these instructions to assemble/disassemble the knives (Picture 13): •...

  • Page 18: Maintenance

    4 MAINTENANCE FOREWORD The machine may need some maintenance operations that can be divided in: • Ordinary maintenance: periodical and/or occasional operations necessary to ensure that the machine is in a good and efficient state and that do not require the intervention of expert personnel;...

  • Page 19: Chain Tension (Extraordinary Maintenance)

    CHAIN TENSION (EXTRAORDINARY MAINTENANCE) This intervention must be carried out by specialized engineers with experience in the field of mechanical assembly. To adjust the tension of the belts ref. 3, proceed as follows (refer to Picture 15): 1. Remove the back guard from the machine 2.

  • Page 20: Possible Failures And/Or Faults

    POSSIBLE FAILURES AND/OR FAULTS We illustrate hereafter some anomalous conditions that may occur during machine operation. Any intervention following a failure or a fault must be carried out in compliance with the instructions, where given, and in any case after having disconnected the machine from the power Problem Possible causes Solutions...

  • Page 21: Cleaning The Machine

    CLEANING THE MACHINE Empty the flour collection drawer (see par. 3.4.6) and clean it, both inside and outside; slide it back in position. To clean the machine, use a hoover with a thin nozzle together with brushes to remove residues from areas that are difficult to reach. Wet a clean cloth, and add some neutral detergent if necessary, to remove any stain from the machine.

  • Page 22: Cleaning The Scrapers

    4.10 CLEANING THE SCRAPERS UPPER ROLLER SCRAPER Before cleaning the work tables, take the main switch to O (OFF) and unplug the power plug, to prevent the machine from starting. To carry out this operation, refer to the following procedure: •...

  • Page 23: Long Stops Or Service Discontinuation

    4.11 LONG STOPS OR SERVICE DISCONTINUATION In case of long stops or service discontinuation, disconnect the machine from the electric grid; clean it thoroughly and cover it using clean and waterproof sheets to protect it from the agents, dust, insects, rodents, etc. Adopt any measure to prevent the machine from being hit, tampered with, damaged, manhandled, etc.

  • Page 24: Safety Devices And Remarks

    5.2.2 SAFETY DEVICES AND REMARKS With reference to Picture 19 we hereby indicate the safety devices present on the machine: • Mobile guards ref. 1 with safety microswitch ref. 2 • Emergency switch ref. 3 Picture 19 Fixed guards They are all the protections that are fastened to the machine and that require the use of at least one tool to remove them.

  • Page 25: Checking The Efficiency Of The Safety Equipment

    CHECKING THE EFFICIENCY OF THE SAFETY EQUIPMENT 5.2.3 Any check mentioned in this paragraph must be diligently carried out on a daily basis by operators who are able to use the machine and have been trained and informed on the residual risks that characterize it;...

  • Page 26: Information On Noise Levels Issued By The Machine

    INFORMATION ON NOISE LEVELS ISSUED BY THE MACHINE On the basis of sound measurements carried out on the machine using a Class 1 sound level meter and a microphone positioned on the front part of the machine, that is where the operator should normally stand, (at approximately 200 mm horizontally from the front part of the machine and at 1.6 m from the floor), while working without load and in normal conditions, the equivalent continuous A-weighted sound pressure (LAeq) level is lower than 70 dB(A), even when considering a maximum...

  • Page 27: Dismantling

    Danger: voltage at 400 / 220 Volt Danger: moving mechanical parts Danger: possible crushing of upper limbs Do not remove the safety devices Do not clean, lubricate and adjust any machine components while they are moving Check the perfect preservation of the images and colours of the warning signs, and immediately notify the director or person in charge of the minimum sign of deterioration so that they their replacement can be provided for accordingly.
  • Page 28 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 31/08/17 Rev. A POS. COD. DESCRIZIONE - DESCRIPTION C00516 MOTORE - MOTOR C00342 MOTORE 2 VELOCITA’ – MOTOR 2 SPEED S00062 SCHEDA ELETTRICA - ELECTRIC BOARD C00223 INTERRUTTORE GENERALE - MAIN SWITCH S00540 SELETTORE VELOCITÀ...
  • Page 29 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 31/08/17 Rev. A...
  • Page 30 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 31/08/17 Rev. A POS. COD. DESCRIZIONE - DESCRIPTION C00650 MANIGLIA LEVA INVERSIONE - HANDLE FOR REVERSAL LEVER S00043 MICRO LEVA INVERSIONE – REVERSAL LEVER MICRO C00776 VOLANTINO FINE CORSA – STOPPER KNOB D04669 SETTORE GRADUATO –...
  • Page 31 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 31/08/17 Rev. A...
  • Page 32 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 31/08/17 Rev. A POS. COD. DESCRIZIONE - DESCRIPTION S00043 MICRO RIPARI – SAFETY COVER MICRO D01744 VASSOIO FARINA – CYLINDER FLOUR TRAY D04663 VASCHETTA FARINA – FLOUR TRAY D01830 PERNO BIELLA –...
  • Page 33 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 31/08/17 Rev. A POS. COD. DESCRIZIONE - DESCRIPTION D04682 VASSOIO PASTA – DOUGHT TRAY C00184 CUSCINETTO 6302 – BEARING 6302 D02139 VITE TENDI RULLO(TAPPETO) – BELT TIGHTENER S00294 TAPPETO PIANO 1000 mm - BELT S00300...
  • Page 34 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 31/08/17 Rev. A POS. COD. DESCRIZIONE - DESCRIPTION D01921 SUPPORTO COLTELLI REGOLABILE – ADJUSTABLE KNIFE SUPPORT C00088 POMELLO - KNOB C00048 MANIGLIA - HANDLE...
  • Page 35 Sfogliatrice - Dough Sheeter ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 21/01/2018 Rev. A 400V 50-60 Hz 0,75 kW – VELOCITA’ SINGOLA – SINGLE SPEED...
  • Page 36 Sfogliatrice - Dough Sheeter ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 21/01/2018 Rev. A 400V 50-60 Hz 0,75 kW VELOCITA’ SINGOLA – SINGLE SPEED Data emissione:20/02/2014 - Date of issue:19/02/2014 DESCRIZIONE/SPECIFICATION TIPO/PART NUMBER SCHEDA ELETTRONICA – Electronic board SA1201.0 FUSIBILE – Fuse OMEGA FUSIBILI GT632116 FUSIBILE –...
  • Page 37 Sfogliatrice - Dough Sheeter ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 21/01/2018 Rev. A 400V 50-60 Hz 0,75 kW 2 VELOCITA’ – DOUBLE SPEED...
  • Page 38 Sfogliatrice - Dough Sheeter ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 21/01/2018 Rev. A 400V 50-60 Hz 0,75 kW 2 VELOCITA’ – DOUBLE SPEED Data emissione:20/02/2014 - Date of issue:19/02/2014 DESCRIZIONE/SPECIFICATION TIPO/PART NUMBER FUSIBILE – Fuse OMEGA FUSIBILI PZ1005 FUSIBILE – Fuse OMEGA FUSIBILI C1033 INTERRUTTORE –...
  • Page 39 Sfogliatrice - Dough Sheeter ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 21/01/2018 Rev. A KIT DISPLAY...
  • Page 40 IT GARANZIA Garanzia La parte venditrice garantisce l’attrezzatura nuova e in perfette condizioni estetiche e funzionali al momento della spedizione. La parte venditrice garantisce l’attrezzatura fornita nelle normali condizioni d’uso e secondo le specifiche tecniche del prodotto per un periodo di 12 mesi. Durante il periodo di garanzia la parte venditrice si impegna, a sua discrezione, a riparare o a sostituire le parti riconosciute difettose ma non al ritiro dell’attrezzatura.
  • Page 41 Salvo probados defectos ocultos son excluidos de la garantía las partes eléctricas y electrónicas. La garantía decae en caso de la utilización impropia de los equipos, por ejemplo: aplicaciones que no sean para las cuales se creó, o en caso de un uso “no normal , por ejemplo un uso prolongado y repetitivo bajo esfuerzo (por uso normal se entiende un uso intermitente durante un turno de trabajo) La modificación del equipo implica la extinción automática de la garantía La devolución al vendedor de las piezas que se consideran defectuosas es una condición necesaria para la sustitución de las mismas.

This manual is also suitable for:

Rollmatic r60/10Rollmatic r60/12Rollmatic r60/13Rollmatic r60/14

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