Hydro-Force Olympus O100M Manual

Portable extractor

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Revised: 4-21-22
2646-0232 Rev B
OLYMPUS
Portable Extractor
O100M
O200HM
O3-200HM
O3-500
O500HM
O1200
Hydro Force Manufacturing
4282 South 590 West
Salt Lake City, Utah, 84123
801-268-2673
1

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Summary of Contents for Hydro-Force Olympus O100M

  • Page 1 Revised: 4-21-22 2646-0232 Rev B OLYMPUS Portable Extractor O100M O200HM O3-200HM O3-500 O500HM O1200 Hydro Force Manufacturing 4282 South 590 West Salt Lake City, Utah, 84123 801-268-2673...
  • Page 2 All users must read and understand this manual completely before operating the machine. Any questions on operating or servicing this unit should de directed to your nearest Hydro-Force distributor.
  • Page 3 Technical Specifications Olympus Dimensions Solution Tank 10 Gallons (approx.) Capacity Recovery Tank 10 Gallons (approx.) Capacity Dimensions 19.5” W x 27.25” D x 39.25” H (WxDxH) Wheels 12” Diameter Rear Wheels Casters 5” Diameter Front Casters Units at a Glance The parameters listed below are the Manufacturers published component specifications independent of being integrated into a system.
  • Page 4: Important Safety Information

    Electric Components at a Glance Amp Draw Component Configuration Part # 115VAC, 60Hz 8.6 A with 2” orifice 2 Stage 1600-1253 5.1 A with closed orifice Vacuum 10.4 A with 2” orifice 3 Stage A64342 6.7 A with closed orifice 100 psi 1602-2713 1.0 A...
  • Page 5 THIS MACHINE IS AN ELECTRICAL APPLIANCE. CARE MUST BE TAKEN TO REDUCE THE RISK OF ELECTRICAL SHOCK. READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE OPERATING. • To reduce the risk of property damage or injury, repairs to electrical systems should only be performed by experienced technicians.
  • Page 6 THIS MACHINE MUST BE PROTECTED FROM CONDITIONS WHICH MAY DAMAGE THE PUMP, TANK, HOSES AND OTHER COMPONENTS. • Freezing of water in this machine will cause serious damage. The Olympus, solution hoses, and tools must be protected from freezing temperature. Store, transport, and use this equipment only in temperatures well above freezing.
  • Page 7 Olympus Features Waste Tank Solution Tank Lid Solution Tank Base Vacuum Air Intake Base Power Cords 12” Rear Wheels Pressure Gauge * 5” Front Casters Pressure Regulator * Vacuum Hose Attachment Waste Tank Drain Gate Valve Switch Plate Dual Circuit Indicator Waste Tank Lid Circuit Breaker * Solution Line Quick...
  • Page 8: Setup And Operation

    SET UP AND OPERATION: Electrical Specifications: The Olympus is equipped with power cords and is designed to work with an 115VAC, 60hz, 15 or 20 amp circuits. These outlets are commonly found in homes and commercial buildings. If your machine has two cords, plug into separate outlets from different circuit breakers. Check that the Dual Circuit Indicator green light comes on, showing the two cords are on separate breakers.
  • Page 9 Auto Pump-Out (If Equipped) Remove the cap from the pump-out outlet fitting on the back of the machine. Connect the pump-out hose to the outlet fitting. Place the other end of the hose in a commode or drain connected to the sanitary sewer system.
  • Page 10: Pressure Adjustment

    Manual Pump Prime If the pump does not prime quickly, the vacuum may be used to aid priming: • Direct the end of a short prime hose (1605-4177 sold separately) into the vacuum barb on the front of the machine. The prime hose, 1605-4177, has a quick connect into the machine on one end and is open on the other.
  • Page 11 Empty Waste Tank The Waste Tank will automatically shut off the vacuum airflow to the tank when it fills with wastewater. When the waste tank is full, the vacuum float will rise and block the inlet airflow to the tank and loss of vacuum at the tool.
  • Page 12: Shutdown Procedures

    Heater If Applicable. The solution tank needs to be filled with the pump running and primed before the heater is switched on. Running the heater without water will damage the heater core. Allow the heater to heat up for about 5 minutes before starting to spray the tool.
  • Page 13: Maintenance

    Maintenance Maintenance Item Daily Weekly As Procedure needed 1. Remove the waste tank lid. 2. Use a hose to rinse the dirt and debris out of the waste Clean waste and tank. solution tanks 3. (Optional) Spray the waste tank with a deodorizer or disinfectant.
  • Page 14 NOTE: HydroForce Manufacturing has implemented a color coded universal wiring system on Olympus Extractor Models beginning late 2021. The time frame in which your unit was manufactured will determine which wiring system is applicable. For your convenience, both wiring systems are outlined below. Contact your place of purchase with any questions regarding your Olympus Portable Extractor.
  • Page 17 Previous Wiring System O200H, O500H O1200...
  • Page 18 O3-200H O3-500...
  • Page 19 O100...
  • Page 20: Troubleshooting

    Troubleshooting Problem Cause Solution Reset building circuit breakers or move cords Building circuit breaker tripped. Machine to other outlets. Reset machine circuit breaker Faulty power cord Replace cord turning on - Check wiring & test switches - Repair as No power Faulty switches or internal wiring needed * Reset building circuit breakers or move cords...
  • Page 21 Troubleshooting Continued Problem Cause Solution Building circuit breaker Reset building circuit breakers or move cords to tripped. Reset breaker or move other outlets. Reset machine circuit breaker cord to other outlet Vacuum Faulty power cord Replace cord Motor Not Faulty switch or internal Running wiring Check wiring &...
  • Page 22 Parts List and Breakdown Olympus Sub-Assemblies - 22 -...
  • Page 23: Solution Tank Assembly

    Solution Tank Assembly - 23 -...
  • Page 24 Solution Tank Assembly Part Balloon Description Configuration Number 2617-0922 Olympus Solution Tank 1638-1408 Barb, 1/2" x 3/8" MPT 1650-0074 Elbow, 90, 3/8" Street 1645-1914 Fitting Bulkhead 3/8” 1641-1201 Strainer Acorn 3/4" 1664-2011 Kit Float Valve Assembly Pump Out 1658-0173 Elbow 90 1/2" NPT Pump Out 1631-0892 Nipple, 1/2"...
  • Page 25 Waste Tank Assembly - 25 -...
  • Page 26 Waste Tank Assembly Balloon Part Description Qty Configuration Number 2618-0923 Waste Tank Switch Plate Assembly 1665-2810 Flash Cuff 2" MPT 1617-1314 Gate Valve, 1-1/2" MNPT 1638-2018 Adapter 2" FPT x 2" Slip 1671-2628 Gasket, Stand Pipe 1600-2735 Adapter, 2" MPT x 2" Slip 1619-4591 Pipe, 2", ABS 16”...
  • Page 27: Switch Plate Assembly

    Switch Plate Assembly Switch Plate Assembly Part Balloon Description Configuration Number 2625-0718 Switch Mounting Plate Decal, Olympus Switch Plate 1658-2025 Switch Rocker Single 1690-2708 Screw, 1/4-20 x 1/2" 1639-2831 Washer, 1/4" Flat 1625-0324 Quick Connect 1/4" F 1653-0382 Elbow 90, 1/4" Street 1674-3864 Washer 1/2"...
  • Page 28 Auto Pump-Out Assembly - 28 -...
  • Page 29 Auto Pump-Out Assembly Ballo Part Description Configuration Number 1690-2912 SWITCH FLOAT Pump Out 57360 PUMP LITTLE GIANT Pump Out 1602-2826 HOSE 3/4" WATER 19” Pump Out ADAPTER 3/4" MPT TO GARDEN 1664-1805 Pump Out HOSE 1664-1805 CAP GARDEN HOSE Pump Out 1669-1824 GASKET Pump Out...
  • Page 30: Base Assembly

    Base Assembly - 30 -...
  • Page 31 Base Assembly Part Configurat Balloon Description Number 2616-0921 OLYMPUS LOWER BODY 1662-2514 CORD 12/3 X 2' 1609-2025 STRAIN RELIEF 1697-1032 NUT STRAIN RELIEF 1674-3864 WHEEL 12" - 1/2" HUB 2626-0719 AXLE OLYMPUS 1674-3864 WASHER 1/2" FLAT SS 1692-2609 CAP AXLE NAUTILUS RE NM5720 CASTER 5"...
  • Page 32: Vacuum Assembly

    Vacuum Assembly - 32 -...
  • Page 33 Vacuum Assembly Part Balloon Description Configuration Number 2614-0929 OLYMPUS VACUUM MOUNT 1654-1056 GASKET VAC MOTOR 5.7 1600-1253 VAC MOTOR 5.7" 2 STAGE 2 Stage 1653-3869 SCREW 1/4-20 x 3.25" 2 Stage A64342 VAC MOTOR 5.7" 3 STAGE 3 Stage 1651-3867 Screw 1/4-20 x 4.5"...
  • Page 34 Pump and Heater Assembly - 34 -...
  • Page 35 Pump and Heater Assembly Part Balloon Description Qty Configuration Number 1609-2330 PUMP ASSEMBLY 1200 1651-3766 PUMP ASSEMBLY 1606-5563 PUMP ASSEMBLY 1602-2713 PUMP ASSEMBLY 1693-2701 SCREW 1/4-20 X 1" 1699-2404 NUT 1/4-20 SS NYLOCK 1639-2831 WASHER 1/4" FLAT SS 1684-1811 HOSE CLAMP 100, 200 1611-5533 HOSE CLAMP...
  • Page 36: Limited Warranty

    If you are unable to determine the cause or solution to the problem contact your distributor or Hydro-Force for assistance. Hydro-Force warrants the rotational-molded tanks and base of the Olympus to be free from defects in material or workmanship for five years from the date of purchase.

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