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Hydro-Force Nautilus MX3-200HE Operating Manual

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Nautilus MX3-200HE
Operating Manual
#LMANN09 Revised: 02-16-2018
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Summary of Contents for Hydro-Force Nautilus MX3-200HE

  • Page 1 Nautilus MX3-200HE Operating Manual #LMANN09 Revised: 02-16-2018...

  • Page 2: Table Of Contents

    Nautilus MX3-200HE Operating Manual TABLE OF CONTENTS TOPIC PAGE # • Introduction • Technical Specifications • Optional Equipment SECTION 1: Operational Safety • Electrical Safety • Mechanical Safety SECTION 2: Operation Procedures • Vacuum Connections • Electrical Supply • Water Supply & Chemicals •...

  • Page 3: Introduction

    Hydro-Force 4282 South 590 West Salt Lake City, UT 84123 801-268-2673 801-268-3856 FAX Information in this manual is subject to change without notice and does not represent a commitment on the part of Hydro-Force or its parent or affiliated companies.

  • Page 4: Technical Specifications

    Technical Specifications MX3-200HE High Pressure Extractor Height: 42-1/4” (107.32cm) Length: 34-3/8” (87.31cm) Width: 23-3/8” (59.37cm) Weight: 123 lbs. (55.79kg) Solution Tank Capacity: 12 gallon (45.4 Liters) Recovery Tank Capacity: 12 gallon (45.4 Liters) Solution Pump: Pump-Tec #114T pump with 230v 0.70amp M85 Motor 0-200 psi –...

  • Page 5: Optional Equipment

    Additional / Optional Equipment Wand Glide – Delrin AW529D Wand Glide – Teflon AW529T 18” Bottom Velcro Strap for Wand Holder NM5841 Hy-Dry Deluxe Upholstery Tool: AW50D Flash Xtractor II: AC002 1-1/2” Vacuum Hose: (Sold per foot – No cuffs) AH36 2”...
  • Page 6 Section Safety This machine is an electrical appliance. Care must be taken to reduce the risk of electrical shock. READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE OPERATING THE MX3-200HE. • To reduce the risk of property damage or injury, repairs to electrical systems should only be performed by experienced technicians.
  • Page 7 Store, transport, and use this equipment only in temperatures well above freezing. (32ºF or 0ºC). If you suspect the Nautilus MX3-200HE has been frozen, do not plug in or turn on machine until you are sure it has thawed completely.

  • Page 8: Vacuum Connections

    Section Vacuum Connections The MX3-200HE has a unique vacuum system which allows you to connect your vacuums in either parallel or in series. Vacuum connections can be changed quickly, with only a screw driver. ∗ THIS MUST BE PERFORMED BY A QUALIFIED TECHNICIAN While there is debate on which vacuum alignment provides the best extraction, this much is true:...
  • Page 9 SET UP AND OPERATION 1. Electrical Cords: Two 15m extension cords are supplied with the Nautilus MX3-200HE. Cord #1 powers vacuum #1, the Solution Pump, Heater Circuit #1 and the cooling fan; Cord #2 powers vacuum #2, Heater Circuit #2 and the waste pump if so equipped.
  • Page 10 2A. Water Supply & Chemical Mixing– Manual Fill: • Pour up to 12 gallons (45.4 Liters) of hot water into the solution tank at the front of the machine. The water temperature cannot exceed 130° ° ° ° F or 54°C. •...
  • Page 11 Red Tip Dilution 85 - 1 Metering Tip Kit (Hydro-Force Item# PDE001) contains 14 different colored metering tips, allowing dilution rates from 11:1 up to 427:1. Refer to the chart below to select the tip that meets the dilution rate for your chemical application.

  • Page 12: Water Supply & Chemicals

    Connect the other end of the hose to a water faucet, and then turn on the water. • Hot water can be used as long as the temperature does not exceed 130°F or 54°C. • Faucet adapter kits (Hydro-Force item #AX21 & AX22) are available that allow connection to different types of faucets if needed.
  • Page 13 3. Priming the High-Pressure Pump: Once water is in the solution tank, the high pressure pump must be primed: • There is a priming hose included with the machine. Connect the priming hose to the solution outlet – female quick connect on the front of the machine. •...
  • Page 14 5. 2000W Heater Operation: To prevent damage to the heater, the heater must have water in it before it is turned ON. Fill solution tank, prime the pump and connect solution hose and tool before turning heater ON. The 2000W heater has two circuits. For maximum heat both circuits must be on. In situations where there is insufficient power available, the heater can be operated using only one 1000W circuit.

  • Page 15: Foam Downer

    7. Optional Foam Downer: A key problem with portable extractors is that they have small tanks where foam dissipates slowly. If you have had issues with foam or are anticipating foaming problems, you will want to use a Foam Downer. Foam can be drawn into the vacuums before the vacuum shutoff closes.
  • Page 16 8. Connection of Optional Pump-Out Hose: If your machine has the Optional Auto Pump-Out System you may want to connect the Pump-Out Hose. The pump-out hose is a 50’ section of 3/4” garden hose. (Use of smaller diameter hose may reduce flow.) •...

  • Page 17: Shutdown Procedures

    Shutdown Procedures: • If using the optional auto-fill system, turn the water supply off before finishing each job. This will allow use of the water and chemical already in the tank, and will reduce the amount of excess water to be disposed of later.

  • Page 18: Accessory Storage

    Accessory Storage Options: The MX3-200HE is designed to make it easier for the operator to transport the machine and the most common cleaning accessories. Bucket & Sprayer Storage The top of the MX3-200HE is sized and recessed to hold a five gallon bucket or two one-gallon chemical bottles as well as two 2QT sprayers.

  • Page 19: Troubleshooting

    Section Troubleshooting Troubleshooting – Nautilus MX3-200HE Problem Cause Solution Machine not Building circuit breaker tripped. Reset breakers or move cords to other outlets turning on - Faulty power cord Replace cord (1696-6412) No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed *...
  • Page 20 Problem Cause Solution Pump-out Building circuit breaker tripped. Reset breakers or move cords to other outlets not working Faulty power cord Replace cord Check wiring & test switches - Repair as needed * Faulty switches or internal wiring (NM5714) Pump-out pump faulty Replace pump-out pump (AP37F) Clean pump-out filter - Keep recovery tank clean –...
  • Page 21 Problem Cause Solution Tool won't Jets clogged Clean out or replace jets spray - low or Inline filter clogged Clean out or replace filter uneven spray Jets worn Replace jets Jets not aligned properly Re-align jets Tool valve faulty Repair or replace valve Quick connects or hoses restricted Clean out or replace quick connects and/or hoses Solution Tank...

  • Page 22: Solution Flow Path

    MX3-200HE Solution Flow Path Optional Auto Optional – Auto Fill Float Fill Inlet Quick Valve Assembly Connect Solution Tank Outlet Quick Connect Filter Pressure Regulator PT048 Chemical Jug Pump – AP51F 2000W Heater Denotes Water Denotes by-pass Denotes Denotes flow in high water flow from Chemical flow incoming water...
  • Page 23 M1200 MX3-200HE Wiring Diagram Wiring Diagram – Cord #1 PUMP OUT HEAT 2 HEAT 1 SOL PUMP VAC 2 VAC 1 CIRCUIT BREAKER 3AMP 12ga COOLING FAN CORD #1 FILTER 2000W Heater SOLUTION VAC2 VAC1 PUMP Machine Base...
  • Page 24 MX3-200HE Wiring Diagram – Cord #2 PUMP OUT HEAT 2 HEAT 1 SOL PUMP VAC 2 VAC 1 12ga FILTER VAC #2 2000W Heater PUMP OUT Machine Base...
  • Page 25 NAUTILUS MX3-200HE SWITCH PANEL: (Shown with optional Pump-Out switch.) Heater #1 – Heater #2 – Power from Power from Cord #1. Cord #2. When the switch When the switch Vacuum #1 – Power from Cord #1. is turned to the...
  • Page 26 Section Maintenance Proper maintenance is required to keep the MX3-200HE operating properly, prevent downtime and to extend the life of your equipment. This machine is an electrical appliance. Care must be taken to reduce the risk of electrical shock. Disconnect electrical power before performing any service or maintenance inside machine base or before testing or repairing switches or power cords.
  • Page 27 CLEAN CHEMICAL FEED FILTER & FOOT VALVE: (If so equipped) Part of the optional Auto Fill & Chemical Feed system, the Filter & Foot Valve is on the end of the chemical feed hose that is placed in the chemical jug as part of the chemical feed system. Regularly examine the filter and clean as needed.
  • Page 28 CLEAN THE HYDRO-FILTER II: (If so equipped) When used with the MX3-200HE, build-up of debris in the filter screen of the optional Hydro-Filter II will reduce the vacuum air flow and may cause a significant decrease in water recovery. A torn filter screen will allow debris past the filter and into the recovery tank.
  • Page 29 CLEAN WASTE PUMP-OUT PUMP: (If so equipped) Build-up of fine silt inside the optional Waste Pump can clog the pump even if the pump is not used, so this maintenance procedure should be performed regardless of whether the Waste Pump has been used. •...
  • Page 30 FLUSH SOLUTION TANK AND PUMP: (continued from previous page) • Disconnect the solution hose and tool. • Use the 4’ short section of vacuum hose to vacuum the remaining acid solution out of the solution tank. • Pour two or three gallons of clean water into the solution tank. •...
  • Page 31 FLUSH CHEMICAL SYSTEM: (If so equipped) Chemical build-up in the optional Auto Fill chemical system can prevent the system from drawing chemical. • Rinse the chemical system with fresh water (For heavy chemical build-up, a mild acid can be added to the rinse water.) •...
  • Page 32 CLEAN RECOVERY TANK DRAIN Debris and sand accumulation in the drain valve can damage the valve or prevent it from closing completely. This will result in dirty water leaking from the valve. Use of the Hydro-Filter and regular cleaning of the recovery tank will help prevent this, but occasionally the drain valve will require cleaning or replacement.
  • Page 33 Storage Prep and Freeze Protection Procedures: Your Nautilus MX3-200HE must be protected from freezing. Freezing can cause serious damage to the pump, pump-out, auto-fill float valve, and any other component containing water. If the MX3-200HE is transported or stored in freezing temperatures, the following procedures should be performed.
  • Page 34 Section Parts Replacement parts available for repair of your MX3-200HE. MX3-200HE PUMP – AP51F PARTS ASSEMBLY KIT C – PT030 KIT A – PT022 KIT B – PT051...
  • Page 35 PUMPTEC #114T PUMP – AP51 ITEM DESCRIPTION PART NUMBER KIT A PLUNGER & SEALS PT052 KIT B VALVES & O-RINGS PT051 KIT C CAM & BEARING PT030 MANIFOLD 6-PORT 0114-0004-3110 PUMP HEAD 0114-0002-0111 RETAINER PLATE 0111-0014-0001 BOLT-1/4-20X1 ¼-SHCS-SS HEAD BOLT MOUNT BOLT BOLT-1/4-20X2 1/2-SHCS-SS WASHER FLAT M6 STAINLESS STEEL...
  • Page 36 – M013 OPTIONAL AUTO-FILL ASSEMBLY NM5751 BR282A AH102B BR282A NM5751 BR286 NM5740 Float Valve Assembly See Parts Breakdown on Next Page BR286 BR138...

  • Page 37: Auto-Fill

    OPTIONAL AUTO-FILL FLOAT VALVE ASSEMBLY NM5740...
  • Page 38 Optional Pump-Out Pump AP37 PARTS ASSEMBLY...
  • Page 40 CONTROL PANEL 23 & 23A REAR VIEW - BASE & BASE SKIRT 55 & 56 55 & 56 41 & 41A HINGE SCREWS...
  • Page 41 36 & 36A 27 & 27A REAR VIEW – BASE, BASE SKIRT & RECOVERY TANK Shown with optional Pump-Out VACUUM PLUG ASSEMBLY...
  • Page 42 9, 64 &66 9, 30 & 50 9, 30 & 50 3, 58 & 59 55 & 56 55 & 56 3, 58 & 59 TOP VIEW OF BASE...
  • Page 43 VACUUM MOUNTS & CONNECTIONS 9, 54 & 64 9, 54 & 64...
  • Page 44 63 & 55 61 & 62 3 & 59 61 & 62 3 & 59 BOTTOM VIEW OF BASE 9 & 54 9 & 54 9, 64 &66 PUMP & REGULATOR...
  • Page 45 80 & 55 36 & 36A 9 & 41 BOTTOM VIEW SOLUTION TANK & BASE SKIRT...
  • Page 46 BOTTOM VIEW SOLUTION TANK 9, 30 & 31 9, 30 & 31 INSIDE SOLUTION TANK...
  • Page 47 INSIDE RECOVERY TANK VACUUM SHUTOFF AND OPTIONAL PUMP-OUT FILTER REMOVED INSIDE RECOVERY TANK WITH OPTIONAL PUMP-OUT FILTER IN PLACE VACUUM SHUTOFF ASSEMBLY...
  • Page 48 OPTIONAL - PUMP-OUT CONNECTIONS 97 & 9...
  • Page 49 OPTIONAL PUMP-OUT PARTS FLOW...
  • Page 50 HEATER PARTS 42, 42A & 98...
  • Page 51 KEY PART # DESCRIPTION KEY PART # DESCRIPTION RECOVERY TANK ADAPTER ¼” M-F NM5704 BR174 NM5702 SOLUTION TANK NM5751 WASHER ½” FLAT SS (Behind control panel) PFA11 WASHER 5/16” FLAT SS NM5751A WASHER ½” FLAT SS with neoprene backing NM5724 WHEEL 2-1/2”...
  • Page 52 KEY PART # DESCRIPTION KEY PART # DESCRIPTION PHY094-034 NUT 10-24 NYLOCK SS PLUG ¼” MPT HEX BRASS BR222 NM5748 AXLE REAR WHEELS – 22.5” NM5086 HOSE ½” ID CLEAR COIL AP51F 200PSI PUMP WITH 230v MOTOR NM5082 HOSE 3/8” ID CLEAR COIL PT048 PRESSURE REGULATOR 200PSI BR022...
  • Page 53 KEY PART # DESCRIPTION KEY PART # DESCRIPTION HOSE ¾” ID CLEAR COIL 1/4” INTERNAL STAR WASHER SS NM5093 NM5433 PH09 HOSE CLAMP NM5705C DECAL CSA WARNING AP37F PUMP-OUT PUMP 230v NM5703A WIRING HARNESS - UPPER PF20381-010 ELBOW 90 ¾” BARB QUAD FTTG NM5701A WIRING HARNESS - LOWER SCREW 10-24 X 1.25”...

  • Page 54: Pump-Out Pump

    DESCRIPTION HOSE TYPE LENGTH NOTES VAC HOSE 2” VAC – NM5726 29” TANK END: REC TANK TO MANIFOLD SOLD PER FT 1 - NM5713 2 – NM5025 VAC END: HOSE CLAMP PA051 VAC HOSE 2” VAC – NM5726 9.5” VAC END: VAC 1 TO MANIFOLD SOLD PER FT HOSE CLAMP...

  • Page 55: Warranty

    Section Limited Warranty Your Nautilus MX3-200HE is designed to give you years of reliable service. If a problem should arise use the troubleshooting section in the operation manual to diagnose and correct the problem if possible. If you are unable to determine the cause or solution to the problem contact your distributor or Hydro-Force for assistance.

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