Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Raymarine Mk II
Summary of Contents for Raymarine Mk II
-
Page 1: Installation Guide
MK II Wheel Drive Installation Guide Document number: 87063-1 Date: December 2005... -
Page 3: System Layout
MK II Wheel Drive System layout Fluxgate compass Control unit Wheel drive Course computer Boat's electrical distribution panel Rudder position sensor NMEA instrument or navigator... -
Page 4: Parts Supplied
Power cable 4.5 m (15 ft) No 8 x ¾ inch Pan head screw (x3) Stud MK II Wheel Drive 12 mm spoke clamp insert (x3) Bracket screw, No 10 x 3/4 in (x4) 4 mm drill bit... -
Page 5: Tools Required
MK II Wheel Drive Tools required 1. Tape measure (metric/imperial) 2. Pliers and cross-head/pozi-drive screwdriver 3. Hammer and center punch 4. Pencil, masking tape 5. Spanner (Wrench) for the wheel nut 6. Washing-up liquid (to lubricate the spokes) 7. Hacksaw to cut the pedestal bracket 8. -
Page 6: Wheel Drive
Wheel drive The Raymarine wheel drive will fit 3, 4, 5, 6, 7 or 8 spoke wheels. It is designed to operate with steering systems with between 1 to 3.5 turns lock to lock. Clamp screw, M5 x 16 mm (x6) Spoke clamp (x3) Wheel drive –... -
Page 7: Drilling The Spoke Clamp Holes
MK II Wheel Drive Drilling the spoke clamp holes 1. Remove the wheel drive front cover: • the front cover is held onto the wheel drive by three ‘push-fit’ posts which sit in three sockets on the drive ring • to remove the cover, hold the motor in one hand and use your other hand to pull the cover up and away from the drive unit (as shown below) 2. - Page 8 The wheel drive is designed to work with 3 spoke clamps on 4 or 8 spoke wheels. For cosmetic Note: reasons, however, you may want to fit an extra spoke clamp to the fourth spoke. Raymarine dealers can supply an extra spoke clamp (part number A18089).
- Page 9 MK II Wheel Drive 4. Align the cover with the wheel drive: • the two pre-drilled holes (marked with an arrow) must line up with their matching pair of threaded inserts on the drive ring (also marked with an arrow) •...
-
Page 10: Securing The Wheel Drive To The Wheel
As you do this, the wheel drive will self-center on the wheel. 5. After fitting all 3 spoke clamps, fully tighten the screws. in) and 16 mm ( in) diameter spokes – each insert is marked MK II Wheel Drive... -
Page 11: Attaching The Pedestal Bracket
Note: If your wheel is bulkhead or box pedestal mounted, you will need to obtain a bulkhead fitting kit (part number E15017) from your Raymarine dealer. Fitting instructions are supplied with the kit. Motor tube location Depending on the design of your pedestal and any surrounding obstructions, you can mount the wheel drive in one of two ways: •... - Page 12 You can install the pedestal bracket either way up. In the standard orientation the pin is at the Note: bottom (below the mounting holes – see diagram). If obstructions on the pedestal prevent you from us- MK II Wheel Drive Cut here 10 mm...
- Page 13 MK II Wheel Drive ing the standard orientation, you can install the bracket so the pin is at the top (above the mounting holes). Standard (also for retro-fit) 5. Making sure the slot is central at the bottom of the drive unit (6 o’clock position) and the pin is in the middle of the slot, carefully draw around the bracket.
- Page 14 11. Replace the wheel, making sure that you locate the pin in the correct slot (slot 1 or slot 2). 12. Turn the wheel with the clutch off to check that the bracket is correctly positioned and aligned. MK II Wheel Drive in).
-
Page 15: Connecting To The Course Computer
MK II Wheel Drive Note: If the wheel is bent or the wheel drive is off center, the pin will move up and down in the back plate slot. As long as the pin does not hit the top or bottom of the slot, this pin movement will not affect the drive unit’s performance. - Page 16 • if the pedestal has a cable duct, use this for the drive cable to make sure that it cannot foul the steering mechanism 3. Run the drive cable back to the course computer and connect the two cores to the Drive terminals as shown. Course computer SEATALK POWER IN Brown MK II Wheel Drive RF GND Blue...
-
Page 17: Ensuring Correct Alignment
Ensuring correct alignment CAUTION: Take care to ensure correct rudder sensor alignment. If the sensor is not correctly aligned, the autopilot system will not perform accurately. Vertical alignment When viewed from the front (as shown in the illustration below), the connecting rod should be as level as possible, so the ball-joints at each end are level. -
Page 18: Horizontal Alignment
Ball joints (level) Connecting rod Parallel 60˚ 90˚ Minimum: 75 mm (3 in) Maximum: 310 mm (12 in) MK II Wheel Drive Sensor arm Rudder position sensor Mounting base Cable entry 60˚ Maximum permitted travel: +/- 60˚... -
Page 19: Attaching The Sensor To The Tiller Arm
MK II Wheel Drive Securing the sensor to the boat Location Mount the rudder position sensor on a suitable base alongside the rudder stock and tiller arm. If necessary, you can install the sensor upside down. If you mount the sensor in this way, you Note: must swap the red and green cable connections at the course computer. -
Page 20: Checking Alignment
2. Connect the four cores of the cable (color for color) to the Rudder terminals on the course computer as shown. If the standard cable is not long enough, your Raymarine dealer can supply a 10 m (30 ft) exten- Note: sion cable (part number: D173). - Page 21 MK II Wheel Drive Template The wheel drive - spoke clamp template is printed on the following page.
- Page 22 Wheel drive - spoke clamp template Spoke clamp Spoke clamp insert Center of wheel Spoke diameters D5410-1...
-
Page 23: Raymarine World Wide Warranty
For any Raymarine product or system that (i) has been installed on your vessel by a Raymarine-certified service agent or by a Raymarine OEM, and (ii) has a MSRP equal to or greater than USD $2,500, you are eligible to receive warranty service by a Raymarine certified service agent on-board your vessel (‘On Board Warranty Service’) for a period of 12... -
Page 24: Limitations And Exclusions
Other conditions This Warranty is fully transferable provided that you furnish the original proof of purchase to Raymarine or, in the case of On Board Warranty Service, to a Raymarine-certified service agent. This Warranty is void if the label bearing the serial number has been removed or defaced. - Page 25 2 years (24 months), subject to the limits contained in this warranty document. In the case of a product installed, by a Raymarine certified OEM installer, on a new boat prior to the sale of the boat to a customer, the 2-year period will begin on the date of the sale of the boat to the customer.
-
Page 26: Warranty Limitations
Raymarine Service Agent) at no further cost and promptly returned to the customer. 3.3 In cases where the customer is making a warranty claim and the product has been installed by a Raymarine certified installer, (boat builder, installer, dealer etc.) i.e. Onboard warranty, the nearest Raymarine approved service agent should be contacted and onboard service requested (which will be subject to the limits referred to in paragraph 4.12 below). - Page 27 Raymarine World Wide Warranty 4.10 If repairs are necessary under the warranty, the affected product must be forwarded to a Raymarine facility or a Raymarine approved service agent, at the owner’s expense. 4.11 The Raymarine warranty does not cover any differences in material, coloring or size between those alluded to in corporate advertising, literature or published on the internet, which are not specifically objected to at the time of delivery.
- Page 28 North and South America Raymarine Technical Support 1-800-539-5539 or, +1 603-881-5200 Product Repair and Service Raymarine Product Repair Center 21 Manchester Street, Merrimack, NH 03054-4801 Help us to help you To allow us to respond to your needs faster, please quote the Equipment type,...