Related Manuals for Raymarine IO Drive
Summary of Contents for Raymarine IO Drive
- Page 1 Distributed by Any reference to Raytheon or RTN in this manual should be interpreted as Raymarine. The names Raytheon and RTN are owned by the Raytheon Company.
- Page 2 I/O Drive Installation Guide Drives covered: M81138 I/O (Stern) Drive 12 V E12019 KAD 32 I/O (Stern) Drive 12 V Document number: 81176-3 March 2001...
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Page 3: Safety Notices
EMC conformance All Raymarine equipment and accessories are designed to the best industry standards for use in the recreational marine environment. The design and manufacture of Raymarine equipment and... - Page 4 I/O Drive - Installation Guide Introduction Product description Welcome to the installation guide for the Raymarine inboard/ outboard drive (also known as an I/O or stern drive). This product is intended to operate the boat’s steering mechanism as part of a Raymarine autopilot system.
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Page 5: Drive Specifications
Hardover to hardover time Other information Drive dimensions 102.5 mm (4.0 in) 63.4 mm (2.5 in) Figure 2: I/O drive dimensions I/O Drive - Installation Guide I/O drive M81138 (12 V) E12019 (KAD 32: 12 V) Electromechanical 150 kg (330 lb) 214 mm (8.3 in) -
Page 6: Installation Instructions
Connect the power cable. Complete the post-installation checks. 1. EMC installation guidelines All Raymarine equipment and accessories are designed to the best industry standards for use in the recreational marine environment. Their design and manufacture conforms to the appropriate Electromagnetic Compatibility (EMC) standards, but correct installation is required to ensure that performance is not compromised. -
Page 7: Suppression Ferrites
Raymarine equipment. Always use the ferrites supplied by Raymarine. Connections to other equipment If your Raymarine equipment is to be connected to other equipment using a cable not supplied by Raymarine, a suppression ferrite MUST always be attached to the cable near to the Raymarine unit. -
Page 8: Mounting The Drive
Using a suitable thread-locking compound on the threads will help keep the bolts securely tightened. Raymarine provide installation kits (see Figure 4) so you can fit the drive unit to stern drive systems made by: •... - Page 9 (aft) side of the cable end sheath make sure the bracket is vertical tighten the two securing bolts I/O Drive - Installation Guide Girdle support bracket Tiller end block Split pin...
- Page 10 CAUTION: The fixed and spring-loaded location pins must be fully engaged in the I/O drive girdle tube. If they are not the autopilot will fail. Figure 7: Fitting the I/O drive unit (Volvo) 4. Position the drive unit pushrod end over the top of the adaptor pin and secure with the R-clip.
- Page 11 I/O drive unit. remove the locating pin that attaches the cable rod to the tiller...
- Page 12 CAUTION: The fixed and spring-loaded location pins must be fully engaged in the I/O drive girdle tube. If they are not the autopilot will fail. make sure that the bracket is vertical and that the securing bolts are on the bow (forward) side of the cable end sheath tighten the two securing bolts on the adaptor pin bracket 165 mm (6.5 in)
- Page 13 Before you install any of the autopilot components, make sure there is sufficient space between the complete drive unit and the engine manifold. Use Raymarine installation kit D309 to install the I/O drive unit to Mercruiser engines manufactured from 1994 onwards. Install the I/O drive by following these steps: 1.
- Page 14 I/O Drive - Installation Guide Tiller arm Figure 11:Fitting the pivot assembly (Mercruiser 95) 3. Fit the main support bracket to the spool valve cable connection on the steering system (see Figure 12): • • • • Main support bracket...
- Page 15 4. Place the I/O drive’s pushrod end on the pivot assembly pin – the flat part of the pushrod should rest on top of the pivot assembly. 5. Fit the R-clip to the pivot assembly pin to secure the I/O drive pushrod in place.
- Page 16 Volvo KAD 32 installation kit When installing the I/O drive unit on a Volvo KAD 32, the first step is to fit an extension bracket to raise the engine filter assembly and provide sufficient space for the drive unit (see Figure 14): 1.
- Page 17 1. Remove the locating pin that attaches the steering cable rod to the tiller end block. 2. Replace it with the Volvo adaptor pin, using one of the split pins to hold it in place (see Figure 15). I/O Drive - Installation Guide Filter assembly bolts Extension bracket bolts...
- Page 18 • Shoulder Figure 16:Fitting the girdle support bracket 4. Position the I/O drive unit to align its location holes with the fixed and spring-loaded pins in the girdle support bracket (Figure 17). Volvo adaptor pin the adaptor pin bracket must sit against, but not on, the...
- Page 19 CAUTION: The fixed and spring-loaded location pins must be fully engaged in the I/O drive girdle tube. If they are not the autopilot will fail. 5. Fit the pushrod onto the adaptor pin and secure it with the split pin.
- Page 20 Make sure the power supply is switched off before you make any electrical connections. When you have fitted the I/O drive to the steering system, connect it to the course computer as follows: 1. Plug in the power cable (supplied) into the socket on the drive unit.
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Page 21: Post-Installation Check
4. Secure the cable close to the I/O drive unit, making sure there is enough free length to allow the drive unit to move. 5. Complete another hardover check: use the steering wheel to move the rudder from hardover to hardover, and check that the cable does not catch on any part of the boat or its fittings. -
Page 22: Maintenance
In order to minimize these effects and enable you to get the best possible performance from your Raymarine equipment, guidelines are given in the installation instructions, to enable you to ensure minimum interaction between different items of equipment, i.e. ensure optimum Electromagnetic Compatibility (EMC). -
Page 23: Product Support
Authorized Service Representatives. If you encounter any difficulties with this product, please contact either your national distributor, or your service representative, or the Raymarine Technical Services Call Center. Refer to the back cover or the Worldwide Distributor List for contact details. Raymarine Ltd...