Related Manuals for ELECTROSEA ClearLine CL-1000-X1.5
Summary of Contents for ELECTROSEA ClearLine CL-1000-X1.5
- Page 1 System ® lear Installation Manual Model CL-1000-X1.5 (888) 384-8881 support@electrosea.com (952) 475-8084 www.electrosea.com...
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Page 2: Table Of Contents
Please visit our website at www.electrosea.com/warranty otherwise without the prior written consent of ElectroSea, LLC. Every precaution has been taken view our full warranty terms and conditions. in the preparation of this manual to ensure its accuracy. ElectroSea assumes no responsibility for errors and omission. -
Page 3: Electrosea® And Clearline® System
With more than 100 issued U.S. patents and 350+ foreign patents in advanced technologies, our executive management team has been developing innovative solutions for more than 50 years. With an expert team of “old salts” who eat, sleep, and breathe boating, ElectroSea will improve your time on the water. -
Page 4: Components
Introduction Components The ClearLine System includes the Control Unit, ClearCell Canister, and all components listed below: Items Not Included Control Unit ClearCell Canister • (1) Control Unit • (1) ClearCell • Optional Base-Tab Bracket • (5) Cables • (1) Flow Sensor •... -
Page 5: Safety Considerations
Pre-installation descaling ensures any existing biofouling that has accumulated on the interior seawater lines are removed. If seawater lines are impacted with barnacles and marine growth, then ElectroSea recommends professional descaling prior to installing the ClearLine System. By starting with descaled and clean seawater lines, you will realize the full benefit of the ClearLine System. -
Page 6: Optimal Performance And Flow Alert
Optimal Performance & Maintenance Optimal Performance Constant Chlorinated Seawater Flow: The ClearLine System should be powered ON and have seawater flowing through the ClearCell Canister whenever possible. This provides the vessel’s seawater circuit with constant chlorinated seawater to prevent unwanted marine growth. Intermittent or stagnant seawater that is not continuously electrochemically treated allows growth of marine microorganisms. -
Page 7: Optimal Performance & Maintenance
Optimal Performance & Maintenance Internal Screen Internal Screen: The ClearCell contains an internal screen to catch debris (tiny Spray screen with shells or other foreign materials that pass through the vessel’s main strainer) fresh water before it reaches the flow sensor. The internal screen should be cleaned to remove debris. -
Page 8: Installation Overview
NOTICE DO NOT cut, extend, or splice the ClearCell Cable. • Within 12 feet (3.7 m) of the ClearCell Canister Longer ClearCell Cable are available from ElectroSea. • Within 12 feet (3.7 m) of the Flow Sensor NOTICE DO NOT connect multiple ClearCell Cables together. -
Page 9: Seawater Connection Overview
Stainless Steel for corrosion resistance. Do not connect dissimilar Cooling Line metals to it if possible. NOTICE Use only original parts supplied by ElectroSea. Secondary CLEARLINE Treated They are made of special titanium, stainless, and other high-quality Strainer Line materials. Use of non-factory or substitute parts will void Raw Water the warranty. -
Page 10: Clearcell Canister Installation
ClearCell Canister Installation ClearCell Canister Preparation Unsecure the pressure ring by turning the wing Remove the pressure ring. Remove the Electrode Assembly by lifting it nuts counterclockwise. straight up by the sides of the black plastic top. Do not lift or pull on the top cable connectors. Set the assembly aside in a safe location. -
Page 11: Mounting Options
ClearCell Canister Installation Mounting Options The ClearCell Canister must be installed so it is level and at or below the waterline. Mount ClearCell WARNING Canister Level Failure to mount the ClearCell Canister level could result in the accumulation of harmful gas. The ClearCell Canister can be mounted using several different options as shown below: OPTION A OPTION B... -
Page 12: Clearcell Canister And Flow Sensor
ClearCell Canister Installation ClearCell Canister and Flow Sensor The ClearCell and Flow Sensor have directional INPUT and OUTPUT Output requirements. Seawater MUST enter at the INPUT port and flow through the ClearCell Canister and Flow Sensor according to the marked labels. NOTICE Failure to route seawater in the direction of the ClearCell Input... - Page 13 ClearCell Canister Installation ClearCell Canister and Flow Sensor Flow Sensor Connected to ClearCell Canister Connect the threaded female PVC hose connector to the Flow Sensor Flow output. Use PTFE tape and thread sealant. Sensor Connect male PVC hose connector to threaded Union. The Union provides quick access to the Flow Sensor as necessary.
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Page 14: Strainer Return Line
ClearCell Canister Installation Strainer Return Line Add a ClearLine-treated strainer return line that goes back to the strainer with a tee-fitting and ball valve after the ClearCell Flow Sensor. This ClearLine-treated strainer return line should be connected after the ClearCell Flow Sensor output and return to the strainer lid or after the seacock. The ClearLine-treated strainer return line should be 1/2”... -
Page 15: Clearcell Canister Reassembly
ClearCell Canister Installation ClearCell Canister Reassembly Ensure the gasket is in the top of the ClearCell Canister. The Electrode Assembly and lid are keyed and can be inserted in only one direction. The plates of the ClearCell Electrode will be parallel to Lid Key the seawater input. -
Page 16: Control Unit Installation
Control Unit Installation Control Unit Mounting and Wiring Location and Mounting • Mount the ClearLine Control Unit (1) on a bulkhead in the engine room using the four #10 stainless-steel Mounting Screws provided. ClearLine is designed for marine engine rooms with a maximum environmental temperature of 122 °F (50 °C). -
Page 17: Control Unit Wiring To Inhibit
Control Unit Installation Control Unit Wiring to Inhibit ClearLine to Inhibit Lines (Reverse Osmosis Water System and Baitwell) The ClearLine can be wired to receive a signal from one (1) 24-VDC or 12-VDC and one (1) 240- VAC or 120-VAC input from equipment, such as a baitwell or reverse osmosis (RO) system, that are not compatible with chlorine. -
Page 18: Pump Mode And Time
Control Unit Installation Pump Mode and Time Pump Mode and Time are optional features not required for ClearLine to operate properly. Refer to the operation manual to set the Pump Mode and Time. Pump Mode: The Pump Mode should be set up during the installation process. Refer to the table below to verify the Pump Mode is set correctly. Use the Up or Down arrow to select Pump Mode. -
Page 19: Pump-Control Wiring
Control Unit Installation Pump-Control Wiring ClearLine to Seawater Intake Pumps The ClearLine System includes an option to make a wired connection to the vessel’s centralized seawater intake pump(s) for monitoring and/or to control the process of alternating pumps for a specific duration. This optional feature is useful for vessels that have two seawater intake pumps that require scheduled manual cycling. -
Page 20: Example Pump-Control Schematics
Control Unit Installation Example ClearLine Pump Control to Viking Centralized Seawater Control System Wiring Schematic Double Pole Switches Single Pole Switches Single Pole Switches with External VFDs Sample Double-Pole Wiring ClearLine Yellow ClearLine Blue ClearLine Black ClearLine Violet ClearLine Brown ClearLine Green ClearLine Orange U.S. - Page 21 Control Unit Installation Example ClearLine Pump Control to Viking Centralized Seawater Control System Wiring Schematic U.S. Patent No. 11,027,991 and 11,345,621, Foreign Patent No. I782112 and other U.S. and Foreign Patents Pending...
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Page 22: Important Information
Important Information Specifications CLEARLINE SYSTEM Power: 24 VDC 7 Amp max peak current Normal Operating Flow: 18-50 GPM (68-189 LPM) Maximum Pressure: 70 psi CONTROL UNIT Size: 10.0 inches (25.4 cm) – width 7.0 inches (17.8 cm) – height (without cables) 3.25 inches (8.3 cm) –... - Page 23 Notes NOTES: U.S. Patent No. 11,027,991 and 11,345,621, Foreign Patent No. I782112 and other U.S. and Foreign Patents Pending...
- Page 24 (888) 384-8881 support@electrosea.com (952) 475-8084 www.electrosea.com 750055-015...
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