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CLEARLINE System
Installation Manual
(888) 384-8881
(952) 475-8084
®
support@electrosea.com
www.electrosea.com
Model CL-2000-X2.0

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Summary of Contents for ELECTROSEA CLEARLINE CL-2000-X2.0

  • Page 1 CLEARLINE System ® Installation Manual Model CL-2000-X2.0 (888) 384-8881 support@electrosea.com (952) 475-8084 www.electrosea.com...
  • Page 2: Table Of Contents

    No part of this publication may be reproduced, translated, stored in a retrieval system, or transmitted in any form or by any means electronic, mechanical, photocopying, recording or otherwise without prior written consent by ElectroSea, LLC. Every precaution has been taken in the preparation of this manual to ensure its accuracy. ElectroSea assumes no responsibility for errors and omission.
  • Page 3: Introduction

    ® ElectroSea was created when the owners of a sportfishing yacht invented “a better way” to prevent unwanted marine growth in their seawater lines. Solving complex technical problems is their expertise. With more than 100 issued U.S. patents and 350+ foreign patents in advanced technologies, our Executive Management Team has been developing innovative solutions for more than 50 years.
  • Page 4: Components

    Components CLEARLINE System The CLEARLINE System includes the Control Unit, ClearCell, and all components listed below: CLEARLINE Control Unit ClearCell Items not included • (1) ClearCell • (1) Control Unit • Optional Base Tab Bracket • (1) Flow Sensor • Optional Strainer Accessory Kit •...
  • Page 5: Safety And Pre-Installation Descaling

    Pre-installation descaling ensures any existing barnacles, biofilm, and marine growth that have accumulated on the interior seawater lines are removed. If seawater lines are impacted with barnacles and marine growth, then ElectroSea recommends professional descaling prior to installing the CLEARLINE System.
  • Page 6: Optimal Performance And Flow Alert

    NOTICE Flow Alert feature is default OFF from ElectroSea and must be set-up by the installer or end user. NOTICE CLEARLINE will continue generating chlorine even after a Flow Alert occurs. Flow Alert does not prevent CLEARLINE from operating.
  • Page 7: Internal Screen And Cell Indicator

    Internal Screen and Cell Indicator Internal Screen The ClearCell contains an internal screen to catch debris before it reaches the Flow Sensor (debris, tiny shells, or other foreign materials that pass through the vessel’s main strainer). The internal screen Spray screen with should be cleaned periodically, and whenever debris gets caught in the screen and decreases seawater freshwater flow.
  • Page 8: Installation Overview

    Installation Overview Electrical Connection Overview CLEARLINE Control Unit must be located: NOTICE DO NOT cut, extend, or splice the 20’ (6.1m) ClearCell cable. • Within 20ft. (6. 1 m) of ClearCell • Within 20ft. (6. 1 m) of Flow Sensor NOTICE DO NOT connect multiple ClearCell cables together.
  • Page 9: Seawater Connection Overview

    Do not connect dissimilar metals to the ClearCell. Secondary CLEARLINE Treated Strainer Line NOTICE Use only original parts supplied by ElectroSea. They are made of special titanium, stainless and other high quality materials. Use of Raw Water Seacock non-factory or substitute parts will void the Warranty.
  • Page 10: Clearcell Installation

    ClearCell Installation ClearCell Canister Preparation Unsecure the pressure ring by turning the wing Remove the pressure ring. Remove the Electrode Assembly. Lift by the nuts counterclockwise. black plastic cover. Do not lift or pull on the cable. Set the assembly aside in a safe location. U.S.
  • Page 11: Mounting Options

    ClearCell Installation ClearCell Mounting Options Mount The ClearCell canister must be installed so it is level and at or below the waterline. ClearCell Level Failure to mount the ClearCell level could result in the accumulation of harmful gas. WARNING The ClearCell can be mounted using several different options as shown below: OPTION A OPTION B OPTION C...
  • Page 12: Canister And Flow Sensor

    ClearCell Installation ClearCell Canister and Flow Sensor The ClearCell canister and Flow Sensor have directional INPUT and OUTPUT requirements. Seawater MUST enter at the INPUT port and flow through the ClearCell and Flow Sensor Output according to the marked labels. Failure to route seawater in the direction of the ClearCell and NOTICE Flow Sensor INPUT and OUTPUT labels will result in improper operation of the...
  • Page 13 ClearCell Installation Flow Sensor connected to ClearCell ClearCell Canister and Flow Sensor Flow Connect the threaded female PVC hose connector to Flow Sensor output. Sensor Union Use PTFE tape and thread sealant. Connect male PVC hose connector to threaded Union. The Union provides quick access to the Flow Sensor as necessary.
  • Page 14: Optional Strainer Return Line

    ClearCell Installation Optional Strainer Return Line OPTIONAL: Add a CLEARLINE treated strainer return line with a tee-fitting and ball valve, after the ClearCell Flow Sensor that goes back to the strainer. This CLEARLINE treated strainer return line should be connected after the ClearCell Flow Sensor output and return to the strainer lid or after the seacock.
  • Page 15: Clearcell Reassembly

    ClearCell Installation ClearCell Reassembly Ensure the gasket is in the top of the ClearCell canister. The Electrode Assembly and lid are keyed and can be inserted in only one direction. The plates of the ClearCell Electrode will be parallel to the seawater Lid Key input.
  • Page 16: Mounting And Wiring

    CLEARLINE Control Unit Installation CLEARLINE Control Unit Mounting and Wiring CLEARLINE Location and Mounting • Mount the CLEARLINE Control Unit (1) on a bulkhead in the engine room using four #10 stainless steel Mounting Screws provided. CLEARLINE is designed for marine engine rooms with a maximum environmental temperature of 50°C (122°F).
  • Page 17: Clearline Control Unit Installation

    CLEARLINE Control Unit Installation CLEARLINE Wiring to Inhibit CLEARLINE to Inhibit Lines (Reverse Osmosis Water System and Baitwell) The CLEARLINE System can be wired to receive a signal from one (1) 12VDC or 24VDC, and one (1) 120AVC or 240VAC input from equipment such as a Baitwell or Reverse Osmosis (R.0.) System that are not compatible with chlorinated seawater.
  • Page 18: Pump Control, Mode And Time

    Mode: The Pump Mode should be set-up during the installation process. Pump Mode and Time are optional features and not required for CLEARLINE to operate properly. The table below shows the Pump Mode options. Refer to the CLEARLINE CL-2000-X2.0 Operation Manual to set the Pump Mode and Time.
  • Page 19: Pump Control Wiring

    Locate Seawater Intake Pump control system to be monitored and controlled. See the table below and wiring diagram on page 19 for details. Connect the Pump cable (E) to the CLEARLINE Control Unit Pump Monitor and the vessel’s pump controls. ElectroSea CLEARLINE Control Unit Cable Wiring Table – Pump Monitor and Control Wire Name...
  • Page 20: Pump Control Schematic Example

    Single Pole Switches No part of this publication may be reproduced, translated, stored in a retrieval system, or transmitted in any form or by any means electronic, mechanical, photocopying, recording or otherwise without prior written consent by ElectroSea, LLC. Every precaution has...
  • Page 21 CLEARLINE Pump Control Wiring Example CLEARLINE Pump Control to Viking Centralized Seawater Control System Wiring Schematic U.S. and Foreign Patents Pending...
  • Page 22: Specifications

    Specifications Specifications CLEARLINE SYSTEM Power: 24VDC 7 Amp Max Peak Current Normal Operating Flow: 35 – 75 GPM (132.5–283.9 LPM) Maximum Pressure: 70 psi CLEARLINE CONTROL UNIT Size: 10.0 inches (25.4cm) – width 7.0 inches (17.8cm) - height (without cables) 3.25 inches (8.3cm) - depth CLEARCELL Size:...
  • Page 23 Notes NOTES: U.S. and Foreign Patents Pending...
  • Page 24: Warranty

    This Limited Warranty is made only to this purchaser (the “Original Purchaser”): The original end user purchaser of a Product directly from ElectroSea or an authorized ElectroSea Dealer (a “Direct Purchaser”); or The original end user purchaser of a new vessel in which a new Product was installed by the manufacturer (a “Vessel Purchaser”).
  • Page 25 This Limited Warranty is the only express warranty that applies to the Product. ElectroSea has not given anyone the right to make any warranty or promise of any kind relating to ElectroSea or the Product, so if someone other than ElectroSea makes a warranty or promise relating to ElectroSea or the Product, that warranty or promise is not binding on ElectroSea.
  • Page 26 (888) 384-8881 support@electrosea.com (952) 475-8084 www.electrosea.com 750072-001 REV A...

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