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TriangleTube INSRKIT124 Instruction Manual

Lp update kit

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Instinct
LP Update Kit
Kit Part Number
Each Kit Includes:
• Control Module
• Display Module
• Venturi
• Venturi interface gasket
• Venturi/Blower Gasket
• Venturi screws
• Gas pipe gaskets
WARNING
!
Indicates a potentially hazardous situation which,
if ignored, can result in serious injury or substan-
tial property damage.
WARNING
!
For your safety, turn off electrical power supply
at service panel and allow unit to cool before pro-
ceeding to avoid possible electrical shock and
scald hazard. Failure to do so can cause severe
personal injury or death.
2022-01 LP Update Kit
Revised 1/18/2022
Description
INSRKIT124
LP Update Kit
INSRKIT125
LP Update Kit
INSRKIT126
LP Update Kit
Model
Instinct 110 models
Instinct 155 models
Instinct 199 models
Recommended Tools:
• Phillips Head Screwdriver
• Combustion Analyzer
NOTICE
Indicates special instructions on installation, operation
or maintenance, which are important to equipment
but not related to personal injury hazards.
WARNING
!
Failure to follow instructions below can result in
severe personal injury or damage if ignored.
Instructions are for a qualified installer/ ser-
vice technician only.
Read all instructions before proceeding.
Follow instructions in proper order.
1

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Summary of Contents for TriangleTube INSRKIT124

  • Page 1 Instinct LP Update Kit Kit Part Number Description Model INSRKIT124 LP Update Kit Instinct 110 models INSRKIT125 LP Update Kit Instinct 155 models INSRKIT126 LP Update Kit Instinct 199 models Each Kit Includes: Recommended Tools: • Control Module • Phillips Head Screwdriver •...
  • Page 2: Preliminary Instructions

    Instinct LP Update Kit 1. Preliminary Instructions 1. Verify that the replacement kit is correct for the model of boiler. See table on page 1. 2. Carefully open and unpack the PARTS BOX from its shipping carton. 3. Carefully remove and check for any damage. NOTICE Installing a damaged equipment will cause malfunction of the boiler.
  • Page 3 Instinct LP Update Kit 6. Remove and dispose of Blower/Venturi O-ring until locked into place. 6. Install the air inlet elbow then attach the silicone 3. Installation venturi tube. 1. Verify the threaded connection for the gas piping is in the correct orientation for re-fitting the gas pipe. WARNING 2.
  • Page 4 Instinct LP Update Kit Fig. 7: CH Settings 5. Press the UP and DOWN buttons to scroll thru the various settings. Fig. 4: Installer Button 2. Enter the installer access code “054” by using the LEFT and RIGHT buttons to select a digit and the UP and DOWN buttons to change the digit.
  • Page 5 Instinct LP Update Kit Control Module Retaining Tab Shipping Bracket Shipping Bracket Screw Control Module Fig. 10: DHW Settings Cover 9. Press the DOWN button to highlight the Boiler Set- tings icon if present icon, then press the OK button. Fig.
  • Page 6 Instinct LP Update Kit the installer menu. NOTICE 2. Go to boiler settings and click appliance setting, as The display module comes preinstalled in the front red dis- seen in Fig. 9 and Fig. 10. play enclosure as shown in Fig. 8. Fig.
  • Page 7 Instinct LP Update Kit 11. Press the CENTER button while the FAN icon is NOTICE highlighted to manually fire the burner and power the CH circulator. See Fig. 5 The installer MUST perform a complete combustion check to ensure the following combustion levels are met at high and low input firing rates and the burner is operating at op- NOTICE timum conditions.
  • Page 8 Instinct LP Update Kit Table 1: Combustion Settings Fig. 16: Throttle Screw Location...
  • Page 9 Instinct LP Update Kit Table 2: Controls Settings HEATING SETTING FACTORY DEFAULT MINIMUM SETTING MAXIMUM SETTING EXISTING SETTING Heating Operation Enabled Demand Type Thermostat & Outd. Curve Absolute Max CH Setpoint 185°F [85°C] 68°F [20°C] 188°F [87°C] CH1 Maximum Setpoint 180°F [82°C] 68°F [20°C] 188°F [87°C] CH1 Minimum Setpoint 80°F [27°C] 60°F [15°C]...
  • Page 10 Instinct LP Update Kit Table 1 Cont: BOILER SETTING FACTORY DEFAULT MINIMUM SETTING MAXIMUM SETTING EXISTING SETTING Lockout Temp. 210°F [99°C] Modbus Address 0=BCST 0=BCST Flex. Relay 1(CH) Flex. Relay 2(DHW) Flex. Relay 3(P3) CH1/CH2/DHW Flex. Relay 4(ERR) ERROR Flex. Relay 5(Flame) FLAME Flex. Relay 6(P4) Error Relay On Lockout, Blocking and Warning...