Advertisement
Quick Links
Quantity
1
1
1
1
Each Heat Exchanger (HX) Replacement Kit includes
the following items already installed on the heat
exchanger:
- Combustion chamber insulation
- Burner head and gasket
- Sight glass assembly
- Burner mounting plate gasket
Recommended tools:
A. Pipe wrenches
B. Phillips and flat head screw drivers
C. 10 mm socket and/or 10 mm wrench
W RNING
Indicates a potentially hazardous situation
which, if ignored, can result in serious injury
or substantial property damage.
W RNING
For your safety, turn off electrical power sup-
ply at service panel and allow unit to cool
before proceeding to avoid possible electrical
shock and scald hazard. Failure to do so can
cause severe personal injury or death.
W RNING
Use a two wrench method when tightening piping
onto the boiler piping connections.
wrench to prevent the boiler piping from turning /
twisting. Failure to support the boiler piping and
connections in this manner could cause damage to
the boiler and its components.
PRESTIGE Excellence
HX Field Replacement
Kit Part
Description
Number
PSRKIT01 Heat Exchanger Assembly
PTRKIT124 Heat Exchanger Assembly
PSRKIT76 Heat Exchanger Assembly
PTRKIT125 Heat Exchanger Assembly
Use one
Kit
Model
X
X
The following items are shipped in a PARTS BOX and
must be installed as part of the HX replacement:
- Vent outlet gasket
- Blower gasket
- Boiler piping gaskets
- Long handle phillips head screwdriver
- Long handle T-20 Torx screwdriver
- Igniter, igniter gasket, screws
- Temperature sensors and harness adapters
D. Adjustable wrench
E. Needle nose pliers
F. Diagonal cutting pliers
G. Calibrated combustion analyzer
NOTI E
Indicates special instructions on installation,
operation or maintenance, which are impor-
tant to equipment but not related to personal
injury hazards.
W RNING
Failure to follow instructions below can result
in severe personal injury or damage if ignored.
•
Instructions are for a qualified installer/
service technician only.
•
Read all instructions before proceeding.
•
Follow instructions in proper order.
1
X
X
Advertisement
Subscribe to Our Youtube Channel
Related Manuals for TriangleTube PRESTIGE Excellence Series
Summary of Contents for TriangleTube PRESTIGE Excellence Series
- Page 1 PRESTIGE Excellence HX Field Replacement Model Quantity Kit Part Description Number PSRKIT01 Heat Exchanger Assembly PTRKIT124 Heat Exchanger Assembly PSRKIT76 Heat Exchanger Assembly PTRKIT125 Heat Exchanger Assembly Each Heat Exchanger (HX) Replacement Kit includes The following items are shipped in a PARTS BOX and the following items already installed on the heat must be installed as part of the HX replacement: exchanger:...
-
Page 2: Preliminary Instructions
PRESTIGE Excellence HX Field Replacement Preliminary Instructions 1. Verify that the heat exchanger kit is correct for the model of boiler. See table on page 1. 2. Turn off power to the unit at the main service panel and allow the unit to cool. W RNING ELECTRICAL SHOCK HAZARD! Ensure power to the boiler has been switched off... - Page 3 PRESTIGE Excellence HX Field Replacement Stainless Steel Vent Outlet Adapter Removal 3. In case of insufficient space above the boiler, remove combustion air inlet piping and boiler 1. Dismount the vent outlet adapter from top of boil- relief valve / air vent assembly from the top of er cabinet by removing the 4 mounting screws.
- Page 4 PRESTIGE Excellence HX Field Replacement 1. Remove both top access panels located above 9. Disconnect the red wire leads from supply tem- the heat exchanger and water heater on the top perature sensor (Shown as item 3 in Fig. 1) jacket panel.
- Page 5 PRESTIGE Excellence HX Field Replacement Removal of Water Connections 9. Disconnect the Molex plug from return temper- ature sensor (Shown as item 4 in Figs. 1-3) 1. Remove condensate trap and cabinet gasket located at the bottom of the heat exchanger. from the boiler.
- Page 6 PRESTIGE Excellence HX Field Replacement 5. Remove the DHW tank boiler piping from the 2. Lift the heat exchanger about 4” to 6” to disen- boiler. gage from the rear jacket panel and clear the condensate tube from the bottom panel. Tilt 6.
- Page 7 PRESTIGE Excellence HX Field Replacement Installation of New Heat Exchanger Installation of Water Connection 1. Connect boiler return piping back to return con- NOTI E nection of new heat exchanger. Use a new boiler Prior to installation of the new heat exchanger, piping gasket provided in the kit between heat carefully check the interior of the boiler cabinet.
- Page 8 PRESTIGE Excellence HX Field Replacement 8. Install cabinet gasket where heat exchanger condensate drain nipple penetrates the cabinet. Retaining Nut 9. Install the condensate drain assembly as shown in Fig. 10. Place the Metal Washer and (2) Fill Plug Rubber Gaskets 10.
- Page 9 PRESTIGE Excellence HX Field Replacement Gasket Ensure Adapter is Clean of All Debris Fig. 12: Vent Outlet Adapter Gasket 3. In case of limited top boiler clearance, insert vent Installation of Polypropylene Vent Outlet outlet adapter through the removed top jacket Adapter panel.
- Page 10 PRESTIGE Excellence HX Field Replacement W RNING U-Connection If during the install of the internal vent pipe or vent outlet adapter the flue gasket becomes dis- lodged, it is extremely important that the install is halted and the gasket is reseated. Failure to comply could result in leakage of flue products into the surrounding area resulting in death or personal injury.
- Page 11 PRESTIGE Excellence HX Field Replacement 9. Connect the gray ribbon cable from the display Also make sure the ignition cable is not in con- board to the MCBA control module. tact with any metal surfaces or routed over the sight glass. 10.
- Page 12 PRESTIGE Excellence HX Field Replacement 1. Ensure the pressure relief valve / air vent is W RNING properly piped to the supply piping at the top of The combustion testing and adjustments must be the boiler. performed by a qualified installer, service agency or the gas supplier.
- Page 13 PRESTIGE Excellence HX Field Replacement Offset Pressure Cover Screw Throttle Screw Installer Button Fig. 15: Trimax Navigation Buttons 3. Press the RIGHT button to highlight the then press the OK Manual Operation icon Fig. 14: Combustion Adjustment - Prestige Burner button.
- Page 14 PRESTIGE Excellence HX Field Replacement Counter-clockwise adjustment of the THROT- Table 2: Torque Specifications TLE SCREW at High Fire (100% firing rate): O 2 decreases and C0 2 increases Torque Specifications Assembly Screws Min. Max. Clockwise adjustment of the THROTTLE Inch- Pounds Inch- Pounds SCREW at High Fire (100% firing rate):...
Need help?
Do you have a question about the PRESTIGE Excellence Series and is the answer not in the manual?
Questions and answers