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Summary of Contents for LEGRAND Bticino 60280036R
- Page 1 Installation for RCP busbar systems. Rev. 13 - 07/2020...
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Page 2: Table Of Contents
RCP INSTALLATION MANUAL INDEX Warnings ………………………......................Handling ………………………......................Good reception……………………..................... Notification ………………………......................Storage ………………..............………………………………………………… Preliminary Installation instructions ………….................. ………………………..................Distance and dimensions ………………………..................... Type of supports …………………………………..…..............Rules for support installation …………………………….………………………………………………..……………..Vertical installation Junction installation…………………....................Disposal kit…………………….…......................Junction IP 68-55 ……………………….................... -
Page 3: Warnings
RCP INSTALLATION MANUAL WARNINGS These instructions are provided to ensure appropriate storage, correct installation, and efficient use of the system. Note: carefully read these instructions upon receipt of the material and before installing the system, and putting it into operation. The installation must be completed by competent and suitably trained personnel, as prescribed by CEI 11-27 and EN 50110-1 standards, corresponding international standards, or specific applicable... -
Page 4: Handling
RCP INSTALLATION MANUAL HANDLING When handling the material, comply with the regulations for safety in the workplace pursuant Leg. Decree No. 81 dated 09/04/2008 (Consolidated act on safety in the workplace). Follow the indications supplied to prevent damage to materials, or risks to personnel. - Page 5 RCP INSTALLATION MANUAL NOT OK Do not use belts or other system to lift the busbar in unbalanced position. NOT OK Do not lift the busbars from their ends Rev. 13 – 07/2020...
- Page 6 RCP INSTALLATION MANUAL Correct way to lift the busbar, equal distance on each side Rev. 13 - 07/2020...
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Page 7: Good Reception
RCP INSTALLATION MANUAL GOOD RECEPTION Upon receipt of the goods check the following: integrity of the packaging, and the goods, if delivered in a see-through package consistency of the material with the Delivery Note and the packing list, if supplied consistency of the material with the order acknowledgement details In case of any disclaims, please inform us in writing following the instructions found in the notifications section. -
Page 8: Storage
RCP INSTALLATION MANUAL STORAGE Below are the instructions to follow for a correct storage of the materials. Failure to comply with the indications supplied may cause damage to the materials, and make the product warranties void. Store the material in a dry place, protected from weather conditions such as rain and humidity, to prevent the formation of condensation inside the busbars. -
Page 9: Preliminary Installation Instructions
RCP INSTALLATION MANUAL PRELIMINARY INSTALLATION INSTRUCTIONS Before the installation, all material should be inspected for damage. When installing the busbars comply with the following: For the installation only use bracketing systems supplied by BTicino, and follow the instructions found in the catalogue or enclosed with the item. Only use accessories supplied by BTicino. -
Page 10: Distance And Dimensions
RCP INSTALLATION MANUAL Distances and dimensions When positioning the elements, pay attention to the distances from the ceiling, wall and floor. The minimum distances indicated are essential to avoid problems when pouring the resin into the joint. The above distances apply to all current values of the RCP busbars (from 630A to 6300A). - Page 11 RCP INSTALLATION MANUAL Applications underground If the busbars are installed underground, it is mandatory to install them inside a duct. The use of solid supports is recommended to support the busbars along its entire length. It is also suggested to provide a top cover. With regard to the distances, it is mandatory to maintain the distances from the side walls and ceiling previously seen.
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Page 12: Type Of Supports
RCP INSTALLATION MANUAL If the prescribed distances are not respected, the mold of the junctions kit can no longer be removed after casting. Types of supports There are brackets for vertical and for horizontal suspension, on request we have brackets solution for aggressive environments. HORIZONTAL SUSPENSION BRACKET The brackets enable sturdy installation of the busbar to the system support structures. - Page 13 RCP INSTALLATION MANUAL ASSEMBLY NOTICE Tighten the nuts to 25 Nm. Rev. 13 – 07/2020...
- Page 14 RCP INSTALLATION MANUAL VERTICAL SUSPENSION BRACKET In case of rising mains, thanks to pre-load springs (see page 18), these brackets absorb the forces pressing on the busbar and direct any expansion in a precise direction. They therefore operate as a limitation, and support the traction and compression forces of the busbar trunking system.
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Page 15: Rules For Support Installation
RCP INSTALLATION MANUAL Rules for supports installation A support shall never coincide with a junction For easier leveling, always use two supports for each element. Always maintain a distance of at least 530 mm between the center of junction and the support on one side of the junction to be able to assemble the junction kit. The minimum distances between the installed elements, walls, and ceilings must be taken into account while installing the supports, as shown before ( distance and dimension Paragraph ). - Page 16 RCP INSTALLATION MANUAL There are two different configurations: Standard brackets vertical brackets 1.Without springs 2.With springs Configuration 1 : use this configuration if the section line is between 2 an 4 meters. The vertical bracket must be secured to the wall; the standard bracket must be secured to shelves which can guarantee the load.
- Page 17 RCP INSTALLATION MANUAL ASSEMBLY collar Tie rod Support The brackets with springs for the vertical solution must be installed as shown in the previous figure and following the indications reported in their instruction sheet. In case vertical brackets without springs are used, it is first necessary to fix the tie rods and the collar to the bar and then fix the collar to the support.
- Page 18 RCP INSTALLATION MANUAL ACCESSORIES If you do not use supports supplied by Bticino to fix the busbar, you must verify the support capacity load of your supports. You can use the following technical data: 4P - (3P+N) without earth - STANDARD 4P - (3P+N)+Pe1 RCP –...
- Page 19 RCP INSTALLATION MANUAL RCP – 5 CONDUCTROS – ALUMINIUM* 2 x 2500 SINGLE BARS DOUBLE BARS DOUBLE BARS Rating 1000 1250 1600 2000 2500 3200 4000 5000 Weight (RCP Kg/m 48.2 48.2 52.4 67.1 83.1 160.5 Standard 5C) Kg/m Weight 39.8 49.1 49.1...
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Page 20: Vertical Installation
RCP INSTALLATION MANUAL VERTICAL INSTALLATION It’s possible install busbars in vertical position JUNCTION INSTALLATION WARNINGS Read all the instruction sheet (attached with mould kit) before starting the installation Ensure that all contact surfaces are clean and free of impurities. Ensure that the monoblock is exactly in-between two elements to be joined. Do not knock or hit the junction block hard when you insert it. - Page 21 RCP INSTALLATION MANUAL Delay casting if the required ambient temperatures cannot be maintained for a minimum of 6 hours. Wash hands thoroughly with soap and warm water after work. Before start pouring the junction be sure that all the elements of the line are in the correct position.
- Page 22 RCP INSTALLATION MANUAL RCP 3 CONDUCTORS JUNCTION Number of Number of Material Rating (A) junction per Material Rating (A) junction per 3,00 3,00 3,00 1000 3,00 1000 3,00 1250 3,00 1250 3,00 1600 2,60 1600 2,60 2000 2,60 2000 2,15 2500 2,15 2500...
- Page 23 RCP INSTALLATION MANUAL Make sure that the junction kit and the mould have not been damaged. Apply the release agent abundantly with a brush, covering all the internal surfaces of the mould and the rubbers. Ensure the correct position of the RCP elements, the distance between bars must be 40mm.
- Page 24 RCP INSTALLATION MANUAL NOTICE Dry possible wet parts with hot air at a temperature not higher than 80 °C and remove residues with mild reagents (e.g. trichlorethene) not corroding or creating abrasion on surface treatment (zinc, tin, silver coating) or on contact surface (copper).
- Page 25 RCP INSTALLATION MANUAL Don’t remove screws from mould. Place the mold without screws on top of the busbar near the mechanical junction and place the other part of the mold under the first part. Hook the lower screws of the formwork and then move the upper screws with the fingers, completely hooking the two parts of the formwork.
- Page 26 RCP INSTALLATION MANUAL In vertical junction use a bracket to keep the mould in the correct position (horizontal suspension bracket - edgewise installation If you do not have a bracket or you prefer it, you can use two blocks and one clamping tool to keep the mould in the correct position (in the second case make sure that the blocks do not damage the busbar's surface.
- Page 27 RCP INSTALLATION MANUAL NOTICE When the mould have been completely assembled, check that there are no cracks along the sides in contact with the busbars and that the rubber adhere perfectly to them. If there were any spaces present, reposition the mould correctly. Mix all the components, checking the correct sequences in the following figures.
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Page 28: Disposal Kit
RCP INSTALLATION MANUAL Wait for the resin to harden (from 8 to 12 hours) and check that the visible surface is solidified and that there is no deformation to the touch. Gently remove the mould and use a metal rasp to clean the edges. KIT DISPOSAL For the disposal of waste produced during the construction of the building and equipment, please refer to the provisions of national / local regulations in force. -
Page 29: Junction Ip 68-55
RCP INSTALLATION MANUAL Junction IP68-IP55 RCP-SCP The RCP busbar system is compatible with SCP busbar system. When you connect RCP with SCP the protection grade becomes IP55. The connection is made with the appropriate RCP-SCP junction (as in the picture): just insert the RCP-SCP junction within the line in the desired section as if it is any element. - Page 30 RCP INSTALLATION MANUAL RCP-XCPS The RCP busbar system is compatible with XCP-S busbar system. When you connect RCP with XCP-S the protection grade becomes IP55. The connection is made with the appropriate RCP- XCPS junction (as in the picture): just insert the RCP- XCPS junction within the line in the desired section as if it is any element.
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Page 31: Fire Barrier
RCP INSTALLATION MANUAL Fire barrier The fire barrier kit is composed of one part, through the wall. The total length is 550 mm. In the fire barrier kit there are 12 panels of fire resistant material, screw and mastic to fix the fire resistant sheet to the wall and to the RCP. Rev. - Page 32 RCP INSTALLATION MANUAL Once the barriers are assembled with screws, fill all the joints between panels with the promaseal paste and then work it with a putty knife to obtain a smooth and homogeneous aspect. *Check the RCP catalog for L and H dimensions Rev.
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Page 33: Switchboard Connection
RCP INSTALLATION MANUAL Switchboard connection On switchboard connections verify that: the air distances between bars with different potentials are over 40 mm wide. If it is not the case, contact Eng. Dept. Zucchini Brand to evaluate the employment of correct insulating material. the torque moment of connecting screws is correct (required values: 85 Nm for M12, 100 Nm for M14, 120 Nm for M16, 170 Nm for M18, 25 Nm for M8 and 50 Nm for M10). -
Page 34: Final Test And Periodic Inspections
RCP INSTALLATION MANUAL Final test and periodic inspections FINAL TEST Insulation test at 1000V, with minimum value of 1 MOhm, for the line. The insulation test has to be carried out between phases, between phases and neutral, and between every single phase and the earth ( when required ). After having run the plant at the maximum working current, and let it work for at least 6 hours, carry out a thermal test. - Page 35 RCP INSTALLATION MANUAL Temperature form PERSON IN CHARGE OF INSPECTION COMPANY ( if different from installing company ) INSPECTION DATE SIGNATURE Check point n. Measured T Ambient T Dt = Measured T - Ambient T Ib = Working current Rev. 13 – 07/2020...
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Page 36: Contact Us
RCP INSTALLATION MANUAL For further information or explanation please get in contact with Customer CareZucchini. Tel: 0365 332811 Fax: 0365 31934 E-mail: IT-PostVenditaZucchini@bticino.it For information on chemical products get in contact E-mail: msds.bticino@bticino.it Rev. 13 - 07/2020...
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