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Summary of Contents for Superabrasive Lavina Elite L25GEK
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Page 1: Lavina Elite L25Gek
LAVINA ELITE L25GEK User Manual Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us... - Page 2 Superabrasive User Manual Original Language Lavina® 25GEK 3/2022...
- Page 3 WARRANTY POLICY FOR LAVINA GEK MACHINES A warranty card must be submitted to Superabrasive within 30 days of purchase in order for the foregoing warranty to apply. You can either mail a hard copy of the warranty card or submit it electronically - see page 2.
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Page 4: Table Of Contents
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 LAVINA ELITE L25GEK ..........1 ..............19 ONTROL OARD ............19 ONTROL OARD 1. GENERAL INFORMATION ............ 6 8.1 CO S – KEEP IT DRY ALL TIMES!..... 19 ODULE ....20 LECTRONICS ODULE OF DIGITAL FUEL CONTROL SYSTEM .............. - Page 5 Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.9 WATER SYSTEM INSTALLATION ........ 45 12.10 ENGINE BASE PARTS ..........46 12.11 G ............46 UARD SSEMBLY 12.12 TOP COVER ............. 47 12.13 TOP COVER A ..........47 SSEMBLY 12.14 BOTTOM COVER 1 PARTS ........48 12.15 P...
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Page 6: General Information
MANUFACTURER Superabrasive was founded in 1987, as a manufacturer of high quality diamond tools for the stone and concrete industry. Today, Superabrasive is one of the world’s leading companies in the production of diamond tools and floor grinding machinery. At Superabrasive, we strive to deliver the very best solutions to our customers, and enable them to work more efficiently. -
Page 7: Technical Data
The data on the label provides the correct Voltage and kW (needed for operational purposes); Weight (needed for transportation purposes); production year and serial number (needed for maintenance purposes). CUSTOMER SERVICE For customer assistance and technical support call your local distributor or call Superabrasive Inc. at 1‐800‐987‐8403 or visit us at: www.superabrasive.com... -
Page 8: Safety Instructions
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 2. SAFETY INSTRUCTIONS RECOMMENDED USE SAFE USE The LAVINA® 25GEK machine is designed and manufactured to The LAVINA® 25GEK is designed to reduce all risks correlated grind and polish concrete, terrazzo and natural stone floors. It with its use. -
Page 9: Hazard Communication
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 Carbon monoxide is an invisible, odorless, colorless gas CARB / EPA The California Air Resource Board (CARB) and Environmental created when fossil fuels (such as gasoline, wood, coal, propane, oil and methane) burn incompletely . -
Page 10: Operating Machine
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 OPERATING MACHINE Sensidyne dectector tubes DRAGER gas sampling system with YB‐4620 Drager When operating the .Lavina® 25GEB make certain that there is no one, but you around the machine. detective tubes ... -
Page 11: Refuelling Cylinders
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 outdoor grill cylinders (which are not legal for use on propane feet (1.5 m) of space between the cabinet and the nearest building opening (door or window), also away from heat floor machines), and direct sunlight. -
Page 12: Handling And Transportation
3. HANDLING AND TRANSPORTATION ADJUSTING THE HANDLE The Handle on the frame is adjustable in height and allows the operator to work in a correct and safe posture (Fig. 3.1, Fig. 3.2, Fig. 3.3, Fig. 3.5). Choose the upright position to move easy the machine . -
Page 13: Lifting The Machine From Working To Tool Mounting Position
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 Figure 3. 11 Figure 3.10 Figure 3.12 Figure 3.13 LIFTING THE MACHINE FROM WORKING TO TOOL MOUNTING POSITION Lock the weights in upward position. Put the handles of the carriage as shown on (Fig. 3.10). Ensure that the water tank is empty before flipping the machine. -
Page 14: Operation
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 4. OPERATION PRELIMINARY CONTROLS Inspect the working area as explained in the safety instructions. Fill in the water tank for wet use or connect the vacuum extractor and ensure that the vacuum hose is clear and it will follow the machine easily. -
Page 15: Service Alerts
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 SERVICE ALERTS The SA LPG Controller provides equipment-specific service alerts for the following items: Air Filter Oil Change + Filter Spark Plugs Seal Replacements Chain Inspections ... -
Page 16: Led Alerts & Resetting Servicei
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 LED ALERTS & RESETTING SERVICE INTERVALS The SA LPG Controller will alert you when service is due. To reset the service interval see text above – Service Alerts. The SA LPG Controller will indicate high levels of Carbon Monoxide. For LED color codes, see CO SHUT‐OFF MODULE specifications, page 19. -
Page 17: Water Flow Control System
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 WATER FLOW CONTROL SYSTEM The water system is designed to supply water directly on the tools. The water supply is coming either from the tank or from external water source: - water supply from the tank: Put the internal water valve into position „ON”... -
Page 18: Adjusting And Mounting Tools
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 ADJUSTING AND MOUNTING TOOLS The Holder A63 in LAVINA® GEK can work with either 3 or 6 buffers which will change its elasticity. You can make the change after dismounting the holder as per the instruction in TROUBLESHOOTING. -
Page 19: Control Board
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 CONTROL BOARD rpm engine rpm tools 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 1005 3600 1030 THE CONTROL BOARD 1 Throttle Push forward to accelerate. - Page 20 Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 ELECTRONICS MODULE OF DIGITAL FUEL CONTROL SYSTEM The block diagram only shows the flow using the "Plus" key on the keyboard. The "Minus" key reverses the direction of the flow. If there is “L” in the corresponding button, then you have to hold it for a couple of seconds.
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Page 21: Starting The Machine
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 STARTING THE MACHINE First, follow the directions in the chapter on Safety Devices and Safety Instructions. Check oil level. Open the service valve on the propane tank about one and a half (counterclockwise) turns. Next, make sure the Start/Stop Clutch rocker (2) is in stop position and check that the throttle (1) in the IDLE position. -
Page 22: Tools And Accessories
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 5. TOOLS AND ACCESSORIES Tool holder key The tool holder key (Fig. 5.1) is used for adjusting, mounting and dismounting of the foam plates. Always use the key for mounting. Item number is A03.00.00.00 Figure 5.1... -
Page 23: Popular Tools
NATO® WITH QUICK CHANGE ATTACHMENT Superabrasive's Nato resin pucks are a great tool choice for soft and hard concrete polishing applications. Among the thickest diamond pads on the market - featuring a thick 12mm layer of resin and diamonds for extra long life. Wide channels and a unique patented design allow for work on a cleaner surface, ensuring a quality polish. -
Page 24: Maintenance And Inspection
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 7.MAINTENANCE AND INSPECTION REMARK Tampering w/Emission Control System Prohibited Federal law and California State law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than far purposes of maintenance, repair, or replacement, of any device or element at... -
Page 25: Check And Replace Every 200 Working
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 CHECK AND REPLACE EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully. Most importantly, inspect and clean the tool plate connections, vacuum hoses and water tank. Also, check the water flow. Check the guard assembly. Make certain the wheels are clean and rotate properly. -
Page 26: Troubleshooting
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 OPERATION INTERVAL Daily Every Every Every Every Every Ever First y 500 Hrs. Hrs. Hrs. Hrs. Hrs. Hrs. Hrs. Check & add engine oil Check for loose or lost fasteners Check for oil leakage... -
Page 27: Checking And Changing Oilc
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 8.2 CHECKING AND CHANGING OILCHECK THE ENGINE OIL LEVEL, SCREW THE DIPSTICK IN TO GET READING. WHILE CHANGING ENGINE OIL, CHECK FOR LEAKAGE OF ENGINE OIL AT THE VARIOUS SEALS. Do not exceed the 50‐hour oil change interval. - Page 28 Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 Figure 8.4.2 Figure 8.4.3 Figure 8.4.4 Figure 8.4.1 Figure 8.4.6 Figure 8.4.5 Figure 8.4.7 Figure 8.4.8 Figure 8.4.11 Figure 8.4.12 Figure 8.4.10 Figure 8.4.9...
- Page 29 Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 8. To disconnect the control module from the motor, disconnect the coupling – the 4-pin and 6-pin Molex connectors /Fig.8.4.13/. These connections are labeled “KOHLER connection”. Figure 8.4.13...
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Page 30: Dismounting/Mounting The Engine
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 9. Now it is possible to separate the head by removing the pins. This will require two people: one person holds the carriage while the other pulls the pins (Fig. 8.4.21; Fig. 8.4.22). After removing the pins, carefully pull the carriage backwards to ensure that there is no collision with the engine oil drain plug or other part of the main head. -
Page 31: Replacing The Clutch
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 8.6 REPLACING THE CLUTCH Figure 8.6.1 Figure 8.6.2 Figure 8.6.3 In case the electric clutch has to be replaced, remove the engine (see previous and loose the chapter) and lay it on its side with the oil drainage up (Fig. 8.6.1) front nut to dismount the clutch (Fig. -
Page 32: Disassembling And Mounting Tool Holder To Change
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 8.8 DISASSEMBLING AND MOUNTING TOOL HOLDER TO CHANGE BUFFERS AND ELASTIC ELEMENT When the TOOL HOLDER is disassembled change defective parts – elastic element, buffers, etc. Lift locking (Fig.8.8.1) to dismount the... -
Page 33: Correcting Deflection Of The Used Planetary Chain
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 8.9 CORRECTING DEFLECTION OF THE USED PLANETARY CHAIN Unscrew the bolts and take out the cover (Fig.8.8.1). Lift the machine in position to change the tools. Turn manually the holders in order to turn the main head,... -
Page 34: Replacing The Planetary Driving Chain Wheel And Planetary Tensioner
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 Figure 8.9.4 Figure 8.9.5 Figure 8.9.6 Figure 8.9.9 Figure 8.9.7 Figure 8.9.8 Mount the chain tensioner (Fig.8.8.6). Screw the two screws (Fig.8.9.4)(Fig.8.8.5). Loosen a quarter to 1/2 rev the bolt of the chain tensioner (Fig.8.8.5) the tensioner should turn with minimum clearence, without inclination, then unscrew the inner nut. -
Page 35: Tensioning And Replacing The Belts
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 8.12 TENSIONING AND REPLACING THE BELTS Figure 8.11.1 Figure 8.11.2 Figure 8.11.3 The transmission of the machine runs two timing belts (a main belt that rotates the plates (and tools) and an auxiliary planetary belt which propels the rotation of the head as a whole). - Page 36 Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 Figure 8.11.7 Figure 8.11.8 Figure 8.11.9 Figure 8.11.10 Figure 8.11.11 The Ressembly is on reverse order, and is important to match the threads of the conical sleeve and the belt washer(Fig.8.11.13). Put the front washer (Fig.8.11.14), on the screw use always the “blue” thread locking adhesive. Tightening force of the bolts has to be 4,5...6N.m(3,3...4,4 ft/lbs).
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Page 37: Replacing The Planetary Driven Chain Wheel
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 8.13 REPLACING THE PLANETARY DRIVEN CHAIN WHEEL Dismount the planetary chain and the tensioner and see Fig.8.9(MONTING NEW PLANETARY CHAIN). Dismount the tool holders, sealers and bottom cover see Fig.8.11(TENSIONING AND REPLACING THE BELTS). -
Page 38: Replacing The Planetary Unit
When mounting back secure with sealant (Fig.8.14.3). 9. DISPOSAL If your machine after time is not usable or needs to be replaced, send the machine back to Superabrasive or a local distributor, where a professional disposal complying with the environment laws and directives is guaranteed. -
Page 39: Emission Control Warranty Statemen
As the SORE owner you should however be aware that Superabrasive Inc. may deny your warranty if your SORE or its part has failed due to abuse, neglect, improper maintenance or unapproved modification. - Page 40 Superabrasive Inc. will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add- on or modified part.
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Page 41: Assembly And Parts Specifications
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12. SPARE PARTS ASSEMBLY AND PARTS SPECIFICATIONS 12.1 GENERAL PARTS 12.1. LAVINA® 25GEK General parts Item No. Description Pcs. Figure 12.1 A50.00.00.00 LED light with magnetic base L25GEB01.00.00 Bumper L25GEK10.00.00 Main Head L25SPS-07.03.00.00... -
Page 42: Control Board
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.3 CONTROL BOARD 12.3 LAVINA® 25GEK CONTROL BOARD Item No. L30GEK21.00.00-1 Item No. Description Pcs. L30GEK21.20.00 Emergency stop button 30301230243 Screw M6x16ISO7380F/10.9/ 30301230064 Screw M4X16ISO7380F/8.8/ A97.00.00 Complete Monitor Assembly 30313000074 Light Switch 30313000173 USB AS235-3.4A... -
Page 43: Carriage
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.5. CARRIAGE Figure 12.5... -
Page 44: Wheel Assembly
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 Item No. Description Pcs. Item No. Description L25GE20.10.00-1 Frame 30301210051 Bolt M6x16DIN6921 L25GE20.20.00-1 Left Weight 30301240103 Nut M6DIN985 L25GЕ20.40.00 Left Weight Support L20GX-25.10.00 Strap А89.00.00 Water Valve assembly L20GX-25.30.00 Strap MAR8.32-K PE Tube L20GX-25.00.02... -
Page 45: External Water Valve
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.7 EXTERNAL WATER VALVE 12.7 LAVINA® 25GEK EXTERNAL WATER VALVE ASSENBLY Item №. A88.00.00 Item No. Description Pcs. A88.00.00-K Water ball valve kit 30316000013 Quick-change nozzle Figure 12.7 12.8 WATER TANK 12.8 LAVINA® 25GEK WATER TANK Item No. -
Page 46: Engine Base Parts
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.10 ENGINE BASE PARTS 12.10. LAVINA® 25GEK ENGINE BASE PARTS Item No. Description Pcs. Nut M8DIN6923 30301240095 30313000557 Complete Assembly 30301210038 Bolt M8X25DIN6921 L30GEK10.00.02 Plate Nut М8DIN985 30301240106 30301210086 Bolt M8x65DIN6921 L25G-10.00.66... -
Page 47: Top Cover
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.12 TOP COVER 12.12. LAVINA®25GEK TOP COVER Item No. Description Pcs. L25GE02.30.00 Left Fork L25GE02.40.00 Right Fork 30301210031 Bolt M8X20DIN6921 L20GX-15.00.29 Bushing 30301210092 Bolt M8X40DIN6921 30302000049 V-Ring Type A L25GEB19.00.00 Top Cover Assembly... -
Page 48: Bottom Cover 1 Parts
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.14 BOTTOM COVER 1 PARTS Figure 12.14 12.14 LAVINA® 25GEK BOTTOM COVER 1 PARTS Item No. Description Pcs. A63.00.00 Tool Holder A63 A42.03.00 Adaptor Bolt М8х16DIN6921 30301210072 30309000000 Felt Ring 30302000005 V-Ring Type A Bolt М6х16DIN6921... -
Page 49: Planetary Drive Parts
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.15 PLANETARY DRIVE PARTS 12.15 LAVINA® 25GEK Planetary Drive Parts Item No. Description Pcs. 30301230098 Screw M6X16DIN912 L25X-03.00.00-R2 Pulley L25E10.00.03-K Front Washer Assembly Bolt М10X30DIN933 30301210059 L25E10.00.05 Washer L25E10.00.03 Front Washer L25GX-10.10.00... -
Page 50: Pulley Unit Assembly
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.16 PULLEY UNIT ASSEMBLY 12.16 LAVINA® 25GEK PULLEY UNIT ASSEMBLY Item No. Description Pcs. L25E10.00.02-K Front Washer Assembly 30301210035 Bolt M5X12DIN933 L25E10.00.04 Washer L25E10.00.02 Front Washer Chain L25E16.20.00-1 Pulley Assembly 30302000032 V-Ring Type A L25Х-16.00.00-R3... -
Page 51: Tool Holder Parts
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.18 Tool Holder Parts 12.18. LAVINA®25GEK TOOL HOLDER PARTS /SEE ALSO FIG.8.7.13/ (POS.1 INCLUDE POS.1.1;1.2;1.3/POS.1.3 INCLUDE POS.1.3.1 and etc.) Item No. Description Pcs. Figure 12.18 A63.10.00 Quick Change Assembly A63.12.00 Keylock Set A41.11.00... -
Page 52: Ption
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.20 OPTION 12.20LAVINA® 25GEB Option Item No. Description Pcs. L25GE02.10.00-K Lever mount L25GE02.20.00-K Lever Assembly L30GE02.00.00 Third Wheel Set L30GE02.10.00 Third Wheel Assembly L30GE02.00.01 Key Left L30GE02.00.02 Key Right 30302000108 O-ring L30GE02.00.03 Bushing Bolt М8х35DIN6921... -
Page 53: Installation Instructions For The Third Wheel
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.21 INSTALLATION INSTRUCTIONS FOR THE THIRD WHEEL 1. Remove the "Bumper" part L30GEB /L30GEB01.00.00/ from the machine. 2. Remove part A and install part B in its place. 3. Mount the part C "Lever mount" and part D "Key" on the brackets. -
Page 54: Kohler Engine
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.22 KOHLER ENGINE Figure 12.22 12.22 LAVINA®25GEK Complete Assembly Item No. 30313000557 Item No. Description Pcs. 5001205001S Kohler PCV740 Oil Filter 5002508301S ELEMENT, AIR FILTER - PRIMARY 5002508304S ELEMENT, AIR FILTER - SAFETY... -
Page 55: Electrical Schemes With Kohler Engine
Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 12.23 ELECTRICAL SCHEMES WITH KOHLER ENGINE FOR MACHINES with Serial No 2205L25GEK0901 to 2205L25GEK0922 Figure 12.23... - Page 56 Superabrasive User Manual Original Language Lavina® 25GEK 3/2022 FOR MACHINES after Serial No 2209L25GEK2123...
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