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SnowWolf UltraPusher TE Operation & Maintenance Manual

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Operation & Maintenance Manual
UltraPusher
Models TE & TE/XT
HD Models 10,000 - 15,000 lb.
!
REMEMBER:
Register your product! No claims for warranty shall be considered unless your product
registration card is completed online within 30 days of purchase. Go to: snowwolfplows.com/registration.
2023 Rev 3

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  • Page 1 Operation & Maintenance Manual UltraPusher Models TE & TE/XT HD Models 10,000 - 15,000 lb. REMEMBER: Register your product! No claims for warranty shall be considered unless your product registration card is completed online within 30 days of purchase. Go to: snowwolfplows.com/registration. 2023 Rev 3...
  • Page 2 SNOWWOLF. SNOWWOLF'S liability for any defect with respect to accepted goods shall be limited to repairing the goods at a SNOWWOLF designated location or at an authorized dealer location, or replacing them as SNOWWOLF shall elect.

  • Page 3: Table Of Contents

    Introduction ............................3 Owner Information .............5 Serial Number Location .
  • Page 4 Parts ..............38 Options .

  • Page 5: Introduction

    Introduction Owner Information ..............5 Serial Number Location .
  • Page 6 UltraPusher Operation and Maintenance Manual...

  • Page 7: Owner Information

    SnowWolf is continually working to improve its NOTE: This document and the information products. SnowWolf reserves the right to make provided are the property of SnowWolf...

  • Page 8: Attachment Identification

    Introduction Attachment Identification BLADE MARKER BLADE BLADE GUIDE MARKER GUIDE WEAR SHOE CUTTING EDGE CUTTING EDGE WEAR SHOE SIDE PLATE TRIP MOUNTING FRAME SPRINGS UltraPusher Operation and Maintenance Manual...

  • Page 9: Safety

    Safety Safety Information ..............9 Safe Operation Needs A Qualified Operator .
  • Page 10 UltraPusher Operation and Maintenance Manual...

  • Page 11: Safety Information

    Safety Safety Information Safe Operation Needs A Qualified Operator Safety Alert Symbol This SAFETY ALERT SYMBOL identifies important safety messages AVOID SERIOUS INJURY OR DEATH equipment and in the owner’s manual. When you see this symbol, be alert to the Operators must receive instructions before possibility of personal injury and carefully operating the machine.

  • Page 12: Importance Of Safety

    Safety Importance of Safety • DO NOT modify the equipment in any way. Unauthorized modification may impair the function and / or safety and could affect the life Operating Safety of the equipment. • Read and follow instructions in this manual and •...
  • Page 13 Safety Importance of Safety (Cont’d) Hydraulic Safety • Always clean fluid spills. Do not use gasoline or Fire Prevention Safety diesel fuel for cleaning parts. Use commercial nonflammable solvents. • Flammable debris (leaves, grass, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard.
  • Page 14 UltraPusher Operation and Maintenance Manual...

  • Page 15: Operation

    Operation General Information ............. .15 Pre-Operation Inspection .
  • Page 16 UltraPusher Operation and Maintenance Manual...

  • Page 17: General Information

    Operation General Information Pre-Operation Inspection Before operating the UltraPusher for the first time and each time thereafter, use the following list as a guideline during equipment inspection. 1. Use only a machine of adequate power and weight to operate the UltraPusher. 2.

  • Page 18: Attachment Inspection

    Operation Attachment Inspection Monthly Inspection • Inspect the UltraPusher for cracks, bends, or Daily Inspection excessive wear. • Check wear plates (if equipped) for wear. NOTE: Inspect the attachment by performing a walk around daily before and after use. • Check that all bolts are tight.

  • Page 19: Attachment Installation

    Operation Attachment Installation Place all controls in neutral, engage the park brake, stop the engine and wait for all moving parts to stop. Leave the operator’s position. Connecting Attachment To The Machine See the machine’s Operator’s Manual for detailed information on operating the loader. Entering The Operator’s Position CRUSH HAZARD •...
  • Page 20 Operation Connecting Attachment To The Machine (Cont’d) Engage machine’s locking levers / wedges to securely fasten the UltraPusher to the machine’s mounting frame. (See the machine’s Operation Manual for the correct procedure.) Visually inspect that the wedge pins are securely fastened into the UltraPusher mounting frame.

  • Page 21: Operating The Attachment

    Operation Operating The NOTE: On extremely uneven ground, raise the boom arms slightly, lower Attachment UltraPusher to the ground using the tilt cylinders, then put the boom arms in float position machine Operation equipped) to follow the contours of the ground.

  • Page 22: Attachment Removal

    Operation Attachment Removal NOTE: Put the UltraPusher on planks or blocks before removing it from the machine to prevent it from settling or sinking in soft / wet ground. Park the machine and attachment on a flat level surface. Lower the lift arms and put the UltraPusher flat on the ground.

  • Page 23: Maintenance

    Maintenance Maintenance Safety ............. .23 General Maintenance .
  • Page 24 UltraPusher Operation and Maintenance Manual...

  • Page 25: Maintenance Safety

    When replacement parts are necessary, genuine factory replacement parts must be used to restore your equipment to original specifications. SnowWolf will responsible for injuries or damage caused by use of unapproved parts and / or accessories. AVOID SERIOUS INJURY OR DEATH •...

  • Page 26: General Maintenance

    Maintenance General Maintenance AVOID SERIOUS INJURY OR DEATH Before operating or servicing system: Read and understand the machine’s owners manual. Follow warnings instructions in the manual when making repairs, adjustments, or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

  • Page 27: Ultrapusher Maintenance

    8. Properly dispose of the old cutting edges and bolt head securing it to the trip-edge. install the new cutting edge’s by reversing the Replace only with genuine SnowWolf steps listed here. cutting edge and hardware. NOTE: Replace worn or damaged fasteners as 1.

  • Page 28: Cutting Edge Trip Spring Adjustment

    Maintenance Cutting Edge Trip Spring Side Plate Wear Shoe Adjustment (if Adjustment equipped) Place blocks under the UltraPusher (both sides) to hold the wear shoe off the ground. Loosen the nuts and bolts and adjust wear shoe Set trip springs after first use, then twice per for desired blade clearance.

  • Page 29: Side Plate Wear Shoe Replacement (If Equipped)

    Maintenance Side Plate Wear Shoe Replacement (if equipped) AVOID SERIOUS INJURY OR DEATH Securely block up the attachment before working underneath. Be cautious as the cutting edge and hardware may be sharp. Place blocks under the UltraPusher (both sides) to hold the side wing cutting edges off the ground.

  • Page 30: Troubleshooting

    Maintenance Troubleshooting PROBLEM CAUSE CORRECTION Cutting edge worn or damaged. Replace the cutting edge. Blade tilted too high. Adjust machines lift and tilt UltraPusher leaving snow controls. behind. Wear shoes out of adjustment. Raise or lower wear shoes as needed. Mounting hardware too tight.

  • Page 31: Storage And Return To Service

    Maintenance Storage And Return To Service Storage Return to Service After the seasons use or when the UltraPusher After the UltraPusher has been in storage, it is will not be in use for a period of time, perform the necessary to follow a list of items to return the following steps.
  • Page 32 UltraPusher Operation and Maintenance Manual...

  • Page 33: Parts

    Parts Models UPTE 84, UPTE 96, UPTE 108, UPTE 120 ....... . .34 Parts .
  • Page 34 UltraPusher Operation and Maintenance Manual...
  • Page 35 Parts This page left intentionally blank UltraPusher Operation and Maintenance Manual...

  • Page 36: Models Upte 84, Upte 96, Upte 108, Upte 120

    Parts Models UPTE 84, UPTE 96, UPTE 108, UPTE 120 Parts 16 19 3.10 UPTE-84 UPTE-96 UPTE-108 UPTE-120 ITEM PART # DESCRIPTION P40006 PIN, UPPER, 1-3/16” x 3” P40007 PIN, COTTER, 1/4” x 2” P40084 BLADE ASSEMBLY, FOR ULTRA-84 P40096 BLADE ASSEMBLY, FOR ULTRA-96 BLADE ASSEMBLY, FOR ULTRA- P40108...
  • Page 37 Parts UPTE-84 UPTE-96 UPTE-108 UPTE-120 ITEM PART # DESCRIPTION P40002-L TRIP EDGE WELDMENT 7FT P40002-M TRIP EDGE WELDMENT 8FT P40002-N TRIP EDGE WELDMENT 9FT P40002-O TRIP EDGE WELDMENT 10FT PIN, UPPER PIVOT/TRIP EDGE 1-3/ P40006 16” x 3” P40007 PIN, COTTER, 1/4” x 2” P40009-B SPRING ADJUSTMENT ASM SPRING, TRIP, 6’-10’...

  • Page 38: Options

    Parts Options UPTE- UPTE- UPTE- UPTE- ITEM PART # DESCRIPTION FRAME MAIN EDGE - (See Trip Edges on page 42) Steel Options P50011-C CENTER PUNCH CUTTING EDGE KIT, 7’, w/ HW (GEN 1, 2 OR 3 TRIP EDGE) P50011-E CENTER PUNCH CUTTING EDGE KIT, 8’, w/ HW (GEN 1, 2 OR 3 TRIP EDGE) P50011-G CENTER PUNCH CUTTING EDGE KIT, 9’,...
  • Page 39 Parts UPTE- UPTE- UPTE- UPTE- ITEM PART # DESCRIPTION CARBIDE ActivEdge, AR400 WITH CARBIDE P50014-L-REK 7’ ActivEdge CUTTING KIT w/ HW P50014-M-REK 8’ ActivEdge CUTTING KIT w/ HW P50014-N-REK 9’ ActivEdge CUTTING KIT w/ HW P50014-O-REK 10’ ActivEdge CUTTING KIT w/ HW CARBIDE ActivEdge, AR400 WITH CARBIDE UPGRADE - Requires Generation 5 Trip Edge (not included) P50014-L...

  • Page 40: Models Upte/Xt108, Upte/Xt120, Upte/Xt132

    Parts Models UPTE/XT108, UPTE/XT120, UPTE/XT132 Parts 3.10 UPTE/XT-108 UPTE/XT-120 UPTE/XT-132 ITEM PART # DESCRIPTION P40006 PIN, UPPER, 1-3/16” x 3” P40007 PIN, COTTER, 1/4” x 2” P40108 BLADE ASSEMBLY, FOR ULTRA-108 P40120 BLADE ASSEMBLY, FOR ULTRA-120 P40132 BLADE ASSEMBLY, FOR ULTRA-132 P40002-N TRIP EDGE WELDMENT 9FT P40002-O...
  • Page 41 Parts UPTE/XT-108 UPTE/XT-120 UPTE/XT-132 ITEM PART # DESCRIPTION P40009-B SPRING ADJUSTMENT ASM SPRING, TRIP, 6’-10’ NEW STYLE (15” P40010B LONG) P40012 NUT, LOCK, 5/8-11, GRADE C P40013 BOLT, HEX, 5/8-11 x 3”, GRADE 8 BLADE WELDMENT ONLY, ULTRA-108 (NO P40017 SPRINGS OR TRIP EDGE) BLADE WELDMENT ONLY, ULTRA-120 (NO P40018...

  • Page 42: Options

    Parts Options UPTE/ UPTE/ UPTE/ ITEM PART # DESCRIPTION XT-108 XT-120 XT-132 MAIN EDGE Steel Options See Trip Edges on page 42 . CENTER PUNCH CUTTING EDGE KIT, 9’, w/ P50011-G HW (GEN 1, 2 OR 3 TRIP EDGE CENTER PUNCH CUTTING EDGE KIT, 10’, w/ P50011-H HW (GEN 1, 2 OR 3 TRIP EDGE) CENTER PUNCH CUTTING EDGE KIT, 11’, w/...
  • Page 43 Parts UPTE/ UPTE/ UPTE/ ITEM PART # DESCRIPTION XT-108 XT-120 XT-132 SoftTouch Options (Works with any Trip Edge) P50012-G1 9’ SOFTTOUCH CUTTING EDGE KIT w/ HW P50012-H1 10’ SOFTTOUCH CUTTING EDGE KIT w/ HW P50012-I1 11’ SOFTTOUCH CUTTING EDGE KIT w/ HW UltraPusher Operation and Maintenance Manual...

  • Page 44: Trip Edge Generations

    Parts Trip Edge Generations TRIP EDGE MODEL IDENTIFYING DIMENSION 3.39 "3.39" EAR" 3.00 GENERATION 1 GENERATION 1 HOLE 5.00 3.50 2.86 "2.86" EAR" 3.00 HOLE GENERATION 2 GENERATION 2 4.00 3.50 3.00 3.00 6.75 "CENTER PUNCH" 3.00 GENERATION 3 GENERATION 3 HOLE 3.75 3.00...

  • Page 45: Options

    Parts Options ActivEdge, AR400, 18” Sectional Blade ITEM PART # DESCRIPTION P40012 NUT, LOCK, 5/8-11 P50011-18-SEC BLADE, 18” P81011 BOLT, CARRIAGE, 5/8-11 x 2-1/2”, GR 8 P60255 RETAINING WELDMENT, 18” P60253 BUSHING, STANDOFF P60254 SPRING, RUBBER P60251-K KIT, 18” SECTION (kit includes items 1, 2, 3, 4, 5, & 6) UltraPusher Operation and Maintenance Manual...

  • Page 46: Activedge, Ar400, 24" Sectional Blade

    Parts ActivEdge, AR400, 24” Sectional Blade ITEM PART # DESCRIPTION P40012 NUT, LOCK, 5/8-11 P50011-24-SEC BLADE, 24” P81011 BOLT, CARRIAGE, 5/8-11 x 2-1/2”, GR 8 P60252 RETAINING WELDMENT, 24” P60253 BUSHING, STANDOFF P60254 SPRING, RUBBER P60250-K KIT, 24” SECTION (kit includes items 1, 2, 3, 4, 5, & 6) UltraPusher Operation and Maintenance Manual...

  • Page 47: Activedge, Carbide, 18" Sectional Blade

    Parts ActivEdge, Carbide, 18” Sectional Blade ITEM PART # DESCRIPTION P40012 NUT, LOCK, 5/8-11 P80109-CARB BLADE, 24” P81011 BOLT, CARRIAGE, 5/8-11 x 2-1/2”, GR 8 P60255 RETAINING WELDMENT, 18” P80107 BUSHING, STANDOFF P60254 SPRING, FOAM P80112-CARB-K KIT, 18” SECTION (kit includes items 1, 2, 3, 4, 5, & 6) UltraPusher Operation and Maintenance Manual...

  • Page 48: Activedge, Carbide, 24" Sectional Blade

    Parts ActivEdge, Carbide, 24” Sectional Blade ITEM PART # DESCRIPTION P40012 NUT, LOCK, 5/8-11 P80106-CARB BLADE, 24” P81011 BOLT, CARRIAGE, 5/8-11 x 2-1/2”, GR 8 P60252 RETAINING WELDMENT, 24” P80107 BUSHING, STANDOFF P60254 SPRING, FOAM P80110-CARB-K KIT, 24” SECTION (kit includes items 1, 2, 3, 4, 5, & 6) UltraPusher Operation and Maintenance Manual...

  • Page 49: Spill Guard

    Parts Spill Guard ITEM PART # DESCRIPTION P60276-K 7’ SPILL GUARD KIT, w/ HW for UPTE-84 P60270-K 8’ SPILL GUARD KIT, w/ HW for UPTE-96 P60271-K 9’ SPILL GUARD, KIT, w/ HW for UPTE/XT-108 P60272-K 10’ SPILL GUARD, KIT, w/ HW for UPTE/XT-120 P60272-L 10’...
  • Page 50 UltraPusher Operation and Maintenance Manual...

  • Page 51: Specifications

    Specifications Specifications UPTE .............51 Specifications UPTE/XT .
  • Page 52 UltraPusher Operation and Maintenance Manual...

  • Page 53: Specifications Upte

    Specifications Specifications UPTE ULTRAPUSHER TE 6,000-10,000 LBS MODEL NUMBER UPTE-84 UPTE-96 Overall Width (A) 86” 98” Overall Height (B) 30.7” 30.7” Overall Length (C) 36.1” 36.1” Width Between Side Plates (D) 84” 96” 891 lbs. 933 lbs. Weight 10 Ga.

  • Page 54: Specifications Upte/Xt

    Specifications Specifications UPTE/XT ULTRAPUSHER TE/XT 10,000-15,000 LBS MODEL NUMBER UPTE/XT-108 UPTE/XT-120 UPTE/XT-132 Overall Width (A) 110” 122” 134” Overall Height (B) 30.7” 30.7” 30.7” Overall Length (C) 36.1” 36.1” 36.1” Width Between Side Plates (D) 108” 120” 132” 1,039 lbs.

  • Page 55: Torque Specifications

    Specifications Torque Specifications Standard Hardware And Lock Nuts BOLT SAE GRADE 5 SAE GRADE 8 LOCK NUTS TYPE Nominal Plated or Plated W / Plated or Plated W / Plated or Plated W / Size Unplated ZnCr Unplated ZnCr Unplated ZnCr W / Grade W / Grade...
  • Page 56 UltraPusher Operation and Maintenance Manual...
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