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Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty
OPERATOR'S MANUAL
Model G839E Shown
21" Rotary Mower — Model Series 830
IMPORTANT
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any uniiproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland,
Ohio 44136-0019.
FORM NO. 769-01541
PRINTED IN U.S.A
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
1/4/2005

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Summary of Contents for Troy-Bilt G839E

  • Page 1 Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty OPERATOR’S MANUAL Model G839E Shown 21” Rotary Mower — Model Series 830 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION Warning: This unit is equipped with an internal combustion engine and should not be used on or near any uniiproved forest-covered, brush- covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
  • Page 2: Table Of Contents

    . This information will be necessary to use the manufacturer’s web TROY-BILT LLC site and/or obtain assistance from the Customer Support P. O. BOX 3 6 1 1 3 1 Department or an authorized service dealer.
  • Page 3: Slope Gauge

    Use this page as a guide to determine slopes where you may not operate safely. Do not operate your lawn mower on such slopes. Slope Gauge WARNING Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet).
  • Page 4: Safe Operation Practices

    WARNING: Engine Exhaust, some of its constituents, and certain vehicle compo- nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual.
  • Page 5 The cutting blade continues to rotate for a few seconds after 7. Extinguish all cigarettes, cigars, pipes and other sources the engine is shut off. Never place any part of the body in of ignition. the blade area until you are sure the blade has stopped 8.
  • Page 6: Setup And Adjustment

    1. Remove grass catcher and any packing material which may be between upper and lower handles. a. Remove hand knobs from handle brackets and pull up and back on upper handle as shown in Figure 1. Make certain the lower handle is seated securely into the handle mounting brackets.
  • Page 7 6. Follow steps below to install the mulching baffle: a. Lift the rear discharge door and lift the grass catcher up and off of the pivot rod, if installed. b. Insert the mulching baffle as shown in Figure 5 and release the rear discharge door. 7.
  • Page 8: Operating Your Lawn Mower

    WARNING: This blade control mecha- extremely flammable tridge is empty, replacement cartridges are available nism is a safety device. Never attempt through your local Troy-Bilt service dealer. and the vapors are to bypass its operations. Gas and Oil Fill-Up explosive. Never fuel 1.
  • Page 9 WARNING: The operation of any lawn mower can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear safety glasses while operating the mower, or while performing any adjustments or repairs on it. Operating Your Lawn Starting Engine...
  • Page 10: Maintaining Your Lawn Mower

    Lubrication 1. Lubricate pivot points on the blade control at least once a season with light oil. The blade control must operate freely in both directions. See Figure 11. Lubricate these 2. Lubricate the wheels at least once a season with points before light oil (or motor oil).
  • Page 11 Replacing Battery (Electric Start Units Only) Remove the battery pack from the handle panel for replacement only. Do not separate the batteries for any reason. Dispose of batteries properly. Maintaining WARNING: Batteries contain sulfuric acid which may cause burns. Do not - Terminal Your Lawn short circuit or mutilate batteries in any...
  • Page 12 To ensure safe operation of your mower, periodically check the blade bolt for correct torque. Belt Care 1. Disconnect the spark plug wire and ground it against the engine. Loosen 2. Drain the fuel tank or place a piece of plastic beneath Screw the cap to prevent gasoline leakage.
  • Page 13 Notes Maintaining Your Lawn Mower...
  • Page 14: Trouble Shooting

    Problem Cause Remedy 1. Engage blade control. Engine fails to start 1. Blade control disengaged. 2. Connect wire to spark plug. 2. Spark plug wire disconnected. 3. Fill tank with clean, fresh gasoline. 3. Fuel tank empty or stale fuel. 4.
  • Page 15: Safety Labels

    Safety Labels Found On Your Lawn Mower �� ������ ��� ���� �� ������� �� ��� ������� ������ ��������� ����� �� ����� ������� �� �� ��� ������ ������ �� �������� ������� ������������ Safety Labels WARNING � � � � � � �...
  • Page 16 Shown For Reference Shown For Reference 618-04229 Transmission Assembly 17 687-02134 Rear Bracket Assembly 710-04223 Screw, M6 x 1.0 18 687-02148 Handle Bracket Assembly - RH 715-0221 Dowel Pin 19 687-02149 Handle Bracket Assembly - LH 717-04184 Spur Gear, 14T - LH 20 710-0599 TT Screw, 1/4-20 x .500 717-04192...
  • Page 17: Parts List

    Parts List To order replacement parts, contact 1-800- 648-6776 or visit www. troybilt.com. 721-04107 Oil Seal 14 721-04110 O-Ring 741-04106 Plastic Bushing 15 726-04043 Push Nut, 3/8 ID x 3/4 OD 707-04409 Shift Fork 16 731-04883 Lower Housing 707-04540 Transmission Bracket 17 731-05099 Upper Housing 710-04329...
  • Page 19 747-1161A Blade Control 38 732-04265 Door Torsion Spring - LH 746-04195 Drive Cable 39 736-0463 Flat Washer, .25 x .630 x .0515 746-1130 Control Cable 40 736-0513 Spring Washer, .890 x 1.70 x .048 710-1667 Screw, #10-16 x .625 41 736-0514 Flat Washer, .885 x 1.850 x .060 731-0620 Drive Control Lever...
  • Page 20 MANUFACTURER’S LIMITED WARRANTY FOR The limited warranty set forth below is given by Troy-Bilt LLC with respect Troy-Bilt does not extend any warranty for products sold or to new merchandise purchased and used in the United States, its posses- exported outside of the United States, its possessions and sions and territories.

This manual is also suitable for:

830 series