Troy-Bilt GT54 Operator's Manual
Troy-Bilt GT54 Operator's Manual

Troy-Bilt GT54 Operator's Manual

Hydrostatic garden tractor

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Operator's Manual
Hydrostatic Garden Tractor
Big Red GT54
(14AQ81TK766)
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,
brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
A spark arrester for the muffler is available through your dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORM NO. 769-02407.fm
PRINTED IN U.S.A.
(3/13/2006)

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Summary of Contents for Troy-Bilt GT54

  • Page 1 Operator’s Manual Hydrostatic Garden Tractor Big Red GT54 (14AQ81TK766) IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
  • Page 2: Finding Model Number

    This information will be necessary to use the manufacturer’s web site, to obtain help from the Customer Support Department, or when contacting an authorized service dealer. TROY-BILT LLC P. O. BOX 3 6 1 1 3 1 www.troybilt.com...
  • Page 3: Section 1: Important Safe Operation Practices

    SECTION 1: IMPORTANT SAFE OPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.
  • Page 4: Slope Operation

    29. If situations occur which are not covered in this manual, use care and good judgment. Contact your Troy-Bilt dealer for assistance. SLOPE OPERATION Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death.
  • Page 5: Safe Handling Of Gasoline

    e. Use extreme care when approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the machine. To avoid back-over accidents, always disengage the cutting blade(s) before shifting into reverse. The “Reverse Caution Mode”...
  • Page 6 8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly. 9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage.
  • Page 7: Section 2: Slope Gauge

    SECTION 2: SLOPE GAUGE...
  • Page 8: Tire Pressure

    SECTION 3: TRACTOR SET-UP Attaching the Battery Cables NOTE: The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (–). • The positive cable (heavy red wire) is secured to the positive battery terminal (+) with a screw and hex nut at the factory.
  • Page 9 Setting the Gauge Wheels and Roller Gauge Wheels Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right fender. Adjust the deck wheels so that they are between ¼-inch and ½-inch above the ground as follows.
  • Page 10: Section 4: Know Your Garden Tractor

    SECTION 4: KNOW YOUR GARDEN TRACTOR Systems Indicator/Hour Meter PTO (Power Take-off) Knob Choke Control Cup Holder Throttle Control Lever Parking Brake Button G Cruise Control Button NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position. NOTE: Steering Wheel not shown for clarity.
  • Page 11: Throttle Control Lever

    Throttle Control Lever The throttle control lever is located on the right side of the tractor’s dash panel. This lever controls the speed of the engine. When set in a given position, the throttle will maintain a uniform engine speed. When operating the IMPORTANT: tractor with the cutting deck...
  • Page 12: Cruise Control Lever

    Systems Indicator Monitor / Hour Meter Battery 42.0 (Blade Engage) Located in the center of the tractor’s console, the systems indicator monitor records, and displays on its LCD, hours of tractor operation whenever the ignition key is rotated out of the STOP position. The Indicator Monitor will also remind the operator of maintenance intervals for changing the engine oil.
  • Page 13: Safety Interlock Switches

    SECTION 5: OPERATING YOUR GARDEN TRACTOR WARNING AVOID SERIOUS INJURY OR DEATH • GO UP AND DOWN SLOPES, NOT ACROSS. • AVOID SUDDEN TURNS. • DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP. • IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY.
  • Page 14: Engaging The Parking Brake

    Starting the Engine WARNING: Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection. NOTE: Refer to the TRACTOR SET-UP on page 8 of this manual for Gasoline and Oil fill-up instructions. •...
  • Page 15: Operating The Headlights

    • To travel in REVERSE, check that the area behind is clear then slowly depress the lower portion of the drive pedal with the ball of your foot (NOT your heel) until the desired speed is achieved. See Figure 6. Do NOT attempt to change the direction of IMPORTANT: travel when the tractor is in motion.
  • Page 16: Engaging The Pto

    Stop machine if anyone enters the area. This tractor is equipped with one of Troy-Bilt’s quality cutting decks. The following information will be helpful when using the cutting deck with your tractor.
  • Page 17: Leveling The Deck

    SECTION 6: MAKING ADJUSTMENTS WARNING: Never attempt to make any adjustments while the engine is running, except where specified in the operator’s manual. Leveling the Deck NOTE: Check the tractor’s tire pressure before performing any deck leveling adjustments. Refer to Tires on page 20 for information regarding tire pressure.
  • Page 18: Parking Brake Adjustment

    Parking Brake Adjustment WARNING: Never attempt to adjust the brakes while the engine is running. Always disengage PTO, stop engine and remove key to prevent unintended starting. If the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractor’s rear wheels can roll with the parking brake applied, the brake is in need of adjustment.
  • Page 19: Section 7: Maintaining Your Garden Tractor

    SECTION 7: MAINTAINING YOUR GARDEN TRACTOR WARNING: Before performing any maintenance or repairs, disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting. Engine Refer to the engine manual for maintenance details. • Check engine oil level before each use as instructed in the engine manual.
  • Page 20: Cutting Blades

    SECTION 8: SERVICE Tires WARNING: Never exceed the maximum inflation pressure shown on the sidewall of the tire. The recommended operating tire pressure is approximately 10 psi for the rear tires and 14 psi for the front tires. Refer to the tire sidewall for exact tire manufacturer’s recommended or maximum psi.
  • Page 21: Cutting Deck Removal

    balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury. When replacing the blade, be sure to IMPORTANT: install the blade with the side of the blade marked ‘‘Bottom’’ (or with a part number stamped in it) facing the ground when the mower is in the operating position.
  • Page 22: Hydrostatic Transmission

    • Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod. • Gently slide the cutting deck (from the right side) out from underneath the tractor. Changing the Deck Belt WARNING: Be sure to shut the engine off,...
  • Page 23: Section 9: Off-Season Storage

    SECTION 9: OFF-SEASON STORAGE Clean and lubricate the tractor as instructed in Section 7: MAINTAINING YOUR GARDEN TRACTOR on page 19 of this manual before storing for an extended period. Engine If the engine will be out of service for two months or more, use the following storage procedure: •...
  • Page 24: Section 10: Troubleshooting

    SECTION 10: TROUBLESHOOTING Trouble Possible Cause(s) Engine fails to start PTO/Blade Engage knob engaged. Parking brake not engaged. Spark plug wire(s) disconnected. Throttle control lever not in correct starting position. Choke not activated Fuel tank empty, or stale fuel. Blocked fuel line. Faulty spark plug.
  • Page 25: Section 11: Attachments & Accessories

    SECTION 11: ATTACHMENTS & ACCESSORIES See your dealer or the retailer from which you purchased your tractor for information regarding price and availability. OEM-190-964 Rear Tire Chain Set OEM-190-823 42-inch Two-stage Snow Thrower OEM-190-833 46-inch Front Dozer Blade OEM-190-841 54-inch Deck Mulch Kit OEM-190-608 Sleeve Hitch, Manual Lift OEM-190-824...
  • Page 26: Section 12: Parts List For Model Gt54

    SECTION 12: PARTS LIST FOR MODEL GT54...
  • Page 27 Model GT54 REF. PART DESCRIPTION 710-04593 Screw TT, 5/16-18 x.375 710-04599 Screw #8-18 x.500 710-0599 Screw TT, 1/4-20 x.500 710-0623 Screw TT, 3/8-16 x.750 710-0642 Screw TT, 1/4-20 x.750 710-0726 Screw AB, 5/16-12 x.750 710-0751 HH Cap Screw 1/4-20 x.620...
  • Page 28 Model GT54...
  • Page 29 Model GT54 REF. PART DESCRIPTION 710-1268 Screw #10-16 x.375 712-04063 Flange Lock Nut 5/16-18 712-04064 Flange Lock Nut 1/4-20 720-0309A Seat Adjuster Grip 726-0201 Speed Nut 731-04074 Spacer 732-0499 Compression Spring 732-1184 Extension Spring 736-0204 Flat Washer.344 x.62 x.033 736-0242 Bell Washer.340 x.872 x.060...
  • Page 30 Model GT54...
  • Page 31 Model GT54 REF. PART DESCRIPTION 710-04095 Hex Screw, 3/8-16, 1.00, Gr5 710-0514 Hex Screw, 3/8-16, 1.00, Gr5 710-0643 Hex Screw, 5/16-18, 1.00, Gr5 711-1408 Link, Drag, RH 711-1409A Link, Drag, LH 712-0214 Nut, Hex Lock, 3/8-24 712-0431 Nut, Flange Lock, 3/8-16, Grf, Top Lock...
  • Page 32 Model GT54 15 8...
  • Page 33 Model GT54 REF. PART DESCRIPTION 618-04317 Wheel Hub Assembly 618-04329 Hydro GT Transmission Assembly † Reverse/Ground Wire Harness Assy 629-0949A 710-0176 HH Cap Screw 5/16-18 x 2.75 710-0216 HH Cap Screw 3/8-16 x.75 710-0227 AB Screw #8-18 x.500 710-0520 HH Cap Screw 3/8-16 x 1.50 710-0599 TT Screw 1/4-20 x.500...
  • Page 34 Model GT54...
  • Page 35 Model GT54 REF. PART DESCRIPTION 710-04379A HH Cap Screw 7/16-20 x 3.50 710-0726 AB Screw 5/16-12 x.750 710-3011 HH Cap Screw 3/8-16 x 2.25 712-04065 Flange Lock Nut 3/8-16 717-1774B PTO Clutch, Electric 736-0171 Lock Washer 7/16 736-0277 Flat Washer 1.031 x 1.620 x.095 748-0415B Spacer.385 x.635 x 1.54...
  • Page 36 Model GT54...
  • Page 37 Model GT54 REF. PART DESCRIPTION 12650 Height Adjustment Bracket 16606 Retainer Hook Bracket 618-0671 Pulley Spindle Assy. 5.39 x.5625 683-0254B Deck Hanger Bracket Assembly 683-04113A Deck Assembly 54" SD GT 683-0459 Idler Assembly 54” 703-2093 Baffle, Inner, RR 703-3279 Chute Stop Deflector 710-0216 HH Cap Screw 3/8-16 x.75...
  • Page 38 Model GT54 For Choke REF. PART DESCRIPTION 683-04256 Muffler Shield Assembly 710-0227 AB Screw #8-18 x.500 710-0599 TT Screw 1/4-20 x.500 710-0642 TT Screw 1/4-20 x.750 710-0654A TT Sems Screw 3/8-16 x 1 712-3005 Flange Lock Nut 3/8-16 725-0157 Cable Tie...
  • Page 39 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT The California Air Resources Board and MTD Consumer Group Inc are pleased to explain the evaporative emission control system warranty on your 2006 lawn mower. In California, new lawn mower must be designed, built and equipped to meet the State’s stringent anti-smog standards. MTD Consumer Group Inc must warrant the EECS on your lawn mower for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your lawn mower.
  • Page 40 The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. “MTD” warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materi- als or workmanship.

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