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Summary of Contents for Victory BX510H
- Page 1 ASSEMBLY & OPERATING INSTRUCTIONS BX510H WOODCHIPPER With Self-Propelled Hydraulic Infeed System VERSION 1.0 - EN 2023...
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Page 2: Table Of Contents
PREPARATION BEFORE OPERATING ....................... 23 3.6.1 Turning the Discharge Chute ........................24 3.6.2 Aligning the Discharge Deflector Direction ....................24 PRE-OPERATION CHECKLIST ........................... 25 3.7.1 Safety Operating Bar ..........................25 BX510H Assembly & Operating Instructions - Page 2 of 45 - Version 1.0... - Page 3 List of Consumables ............................39 TRANSPORT, STORAGE, AND ENVIRONMENT ......................40 TRANSPORT AND STORAGE ..........................40 EXPLODED VIEW DRAWINGS ........................... 41 SPECIFICATIONS, FEATURES, PERFORMANCE ......................44 TORQUE SPECIFICATIONS ..........................45 BX510H Assembly & Operating Instructions - Page 3 of 45 - Version 1.0...
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Page 4: Victory Tractor Implements Warranty
This Warranty is not valid unless registered with Victory within 30 days from the date of purchase by the end- user. Registration link: https://etractorimplements.com/register-product/... -
Page 5: Safety And Warning Messages In This Manual
This YELLOW symbol indicates All CAUTION notifications. Always adhere to this manual's safety instructions, regulations, and warnings. They are the recommendations of Victory Tractor Implements and several essential component manufacturers. If you ignore these regulations, there will be no warranty. -
Page 6: Personal Protective Equipment
Do not make any repairs if you are tired or consume alcohol or drugs, affecting your ability to work perfectly. When lifting heavy parts, use a hoist or ask for help, to prevent personal injury. BX510H Assembly & Operating Instructions - Page 6 of 45 - Version 1.0... -
Page 7: Safety And Health Measures When Using Hydraulic Fluid
Wear protective gloves and safety glasses or goggles when working with hydraulic systems. Do not remove the protection sleeves from the hydraulic hoses. BX510H Assembly & Operating Instructions - Page 7 of 45 - Version 1.0... -
Page 8: Additional Safety Rules For Woodchippers
Immediately push the emergency stop lever and cut off the power if system parts emit smoke, unusual odor, or unusual sounds. Otherwise, fire may start. Dismounting from a moving tractor could cause severe injury or death. BX510H Assembly & Operating Instructions - Page 8 of 45 - Version 1.0... -
Page 9: Infeed Rollers Safety
MORE SAFETY TIPS FOR SAFE OPERATION Always keep the guards and chip deflector installed properly while operating the woodchipper. Do not attempt alterations, repairs, or adjustments while the flywheel turns. BX510H Assembly & Operating Instructions - Page 9 of 45 - Version 1.0... -
Page 10: Safety Precautions Continued For Tractor And/Or Loader (If Equipped)
Specify and test telescoping members to allow the lowest possible thrust loads, considering the expected working conditions. Specify and test torque limiters to control excessive shock loads. Specify and test overrunning clutches to prevent inertial loads from overpowering the tractor. BX510H Assembly & Operating Instructions - Page 10 of 45 - Version 1.0... -
Page 11: All Possible Safety Decals Present On Your Tractor Implement
ALL POSSIBLE SAFETY DECALS PRESENT ON YOUR TRACTOR IMPLEMENT Your Victory tractor implement comes equipped with all necessary safety decals in place. The decals are designed to help you safely operate your implement. Watch, read, and follow instructions on all safety decals. Try to understand them entirely. - Page 12 Keep hands and feet away. WARNING decal on the infeed operation control bar • EMERGENCY STOP. CAUTION decal on the infeed hopper • KEEP HANDS OUT OF THE HOPPER. BX510H Assembly & Operating Instructions - Page 12 of 45 - Version 1.0...
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Page 13: Assembly Instructions
DANGER decal on PTO Shaft • ROTATING DRIVELINE HAZARD. ASSEMBLY INSTRUCTIONS The BX510H comes packed in a crate on a steel skid. You must set up your woodchipper before installation. Please follow the steps on the following pages for a smooth 30-minute setup/assembly. -
Page 14: Assembling The Woodchipper
Fit and tighten the bolt in the middle of the bottom side. Tighten the upper pivot nuts so the hopper can rotate on the pivot points from the frame. BX510H Assembly & Operating Instructions - Page 14 of 45 - Version 1.0... - Page 15 Check that you can easily change the position of the output deflector using the control handle without significant resistance. BX510H Assembly & Operating Instructions - Page 15 of 45 - Version 1.0...
- Page 16 Connect the safety operating bar lever (1) with the hydraulic control valve (2) as shown. Make sure the safety operating bar can operate the control valve without resistance. BX510H Assembly & Operating Instructions - Page 16 of 45 - Version 1.0...
- Page 17 Raise the machine until the input shaft is level and aligned with the tractor PTO shaft. Measure the dimension (A) between the locking grooves on the tractor PTO shaft and the implement power input shaft. BX510H Assembly & Operating Instructions - Page 17 of 45 - Version 1.0...
- Page 18 Your PTO shaft comes with a chain on the shield. Secure the chain to the tractor and the implement. This will prevent the protection from spinning during operation. BX510H Assembly & Operating Instructions - Page 18 of 45 - Version 1.0...
- Page 19 • Never operate the woodchipper with the flywheel chamber open. Locate and remove the retaining bolt that holds the flywheel chamber closed. Use the 18 mm wrench. Flip the flywheel chamber top cover up. BX510H Assembly & Operating Instructions - Page 19 of 45 - Version 1.0...
- Page 20 If you need to adjust the gap, refer to ‘Bed knife changing/adjusting’ in this Chapter. Rotate the flywheel by hand for two or three revolutions to ensure no interference issues. BX510H Assembly & Operating Instructions - Page 20 of 45 - Version 1.0...
- Page 21 The PTO shaft is provided with two chains on the shield. Secure the chains to the tractor frame and implement. This will prevent the shield from spinning during operation. BX510H Assembly & Operating Instructions - Page 21 of 45 - Version 1.0...
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Page 22: Instructions Before Starting The First Time
The safety operating bar will activate the flow control valve with three detent positions. The center position is neutral. Pull back on the safety operating bar toward the hopper opening to engage the feed rollers, and push BX510H Assembly & Operating Instructions - Page 22 of 45 - Version 1.0... -
Page 23: Operating Instructions
• Always use extreme caution when driving the tractor. Blind spots can be the cause of severe damage, injury or death. • Ensure you understand all operating procedures for operating the BX510H woodchipper. • Watch for people, children, pets, potholes, stones, rocks, and puddles of water. -
Page 24: Turning The Discharge Chute
Unlock the turning handle (1) to turn the discharge chute in the desired position. 3.6.2 Aligning the Discharge Deflector Direction Move handle (2) until the desired position from the discharge deflector is reached. BX510H Assembly & Operating Instructions - Page 24 of 45 - Version 1.0... -
Page 25: Pre-Operation Checklist
Push down the Operating Safety bar. Remove the ignition key and place it in your pocket. In case of emergency Push down the Operating Safety bar. The hydraulic infeed system stops. BX510H Assembly & Operating Instructions - Page 25 of 45 - Version 1.0... -
Page 26: Turning The Discharge Chute
• Noise over 80 dB on a long-term basis can cause severe hearing loss. Noise over 90 dB adjacent to the operator over a long-term basis may cause permanent total hearing loss. BX510H Assembly & Operating Instructions - Page 26 of 45 - Version 1.0... -
Page 27: Operation
The feed rollers fold branches as they are pulled into the infeed hopper. Occasionally, a limb fork cuts to feed appropriately. If the material stops feeding, sometimes a slight push on the long end of the limb will help. BX510H Assembly & Operating Instructions - Page 27 of 45 - Version 1.0... - Page 28 Hold small diameter branches together in a bundle and feed in simultaneously. Before stopping the woodchipper, ensure all material is out of the infeed hopper and the flywheel chamber. BX510H Assembly & Operating Instructions - Page 28 of 45 - Version 1.0...
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Page 29: Other Activities
STEP 1: Detach the PTO shaft from the woodchipper. STEP 2: Remove the retaining bolt that holds the top of the flywheel housing cover in place. BX510H Assembly & Operating Instructions - Page 29 of 45 - Version 1.0... - Page 30 Remove the knife. Be careful not to drop the fasteners into the flywheel chamber. Clean the knife blade recess surface properly. Place a new or sharpened knife. Mount and hand-tighten the fasteners, including washers. BX510H Assembly & Operating Instructions - Page 30 of 45 - Version 1.0...
- Page 31 If you need to adjust the gap, refer to ‘Bed knife changing/adjusting’ in this Chapter. Rotate the flywheel by hand for two or three revolutions to ensure no interference issues. BX510H Assembly & Operating Instructions - Page 31 of 45 - Version 1.0...
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Page 32: Counter Knife Changing/Adjusting
STEP 2: Remove the bolt securing the infeed hopper at the bottom side. Raise the infeed bin away as shown. STEP 3: Raise the infeed roller. BX510H Assembly & Operating Instructions - Page 32 of 45 - Version 1.0... - Page 33 This can cause the discharge chute to plug. If you need to adjust the gap, refer to ‘Bed knife changing/adjusting’ in this Chapter. BX510H Assembly & Operating Instructions - Page 33 of 45 - Version 1.0...
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Page 34: Adjust The V-Belt Tension For The Hydraulic Pump Drive
Untighten the bracket mounting bolts securing the pump (2). Use bolt (3) for tensioning the V-belt. Once the tension is correct, fasten the bracket bolts and place the pulley cover. BX510H Assembly & Operating Instructions - Page 34 of 45 - Version 1.0... -
Page 35: Cleaning
Check the condition of the curtain each day before starting. Replace the curtain if torn, damaged, or missing parts to minimize the chance of material coming out of the feed hopper. BX510H Assembly & Operating Instructions - Page 35 of 45 - Version 1.0... -
Page 36: Maintenance And Repair
• Only use genuine or equivalent parts. • Always use proper and good-quality tools. • Always prevent an accidental start; it can cause severe injury or death. BX510H Assembly & Operating Instructions - Page 36 of 45 - Version 1.0... -
Page 37: Lubrication
BEARING LUBRICATION GUIDE; BASED ON ENVIRONMENTAL CONDITIONS There are many questions when it comes to greasing bearings. All Victory tractor implements are equipped with factory-lubricated bearings so that 33% of the race is full of grease; this allows for operation at all speed ranges. -
Page 38: General Troubleshooting
SPARE PARTS AND WEARING PARTS Any mechanical installation is always subject to wear and tear. Keeping a limited number of crucial parts in stock is advisable to avoid costly downtime. BX510H Assembly & Operating Instructions - Page 38 of 45 - Version 1.0... -
Page 39: Order Parts
Bed counter knife, including fasteners. Hydraulic oil filter. NOTE: Always use new nuts with nylon lockings when replacing knives. List of Consumables 46 HM Hydraulic oil. Lithium grease; Grade Type II. BX510H Assembly & Operating Instructions - Page 39 of 45 - Version 1.0... -
Page 40: Transport, Storage, And Environment
Support the frame with wooden blocks. Store an unused woodchipper in a lockable indoor area, frost-free, clean, dry, non-humid, level, and out of MAIN PARTS OF THE WOODCHIPPER BX510H Assembly & Operating Instructions - Page 40 of 45 - Version 1.0... -
Page 41: Exploded View Drawings
The right cover for the roller 510H.03.03.00 Infeed Roller BX510H Hydr. Motor Infeed Bolt M12x30 Locknut M12 Nylock Part 208 BX42-Breaker weld assembly 510H Safety Operating Bar BX510H Assembly & Operating Instructions - Page 41 of 45 - Version 1.0... - Page 42 Shaft for rotor of WC510H Washer 16 Locknut 16 42 Welding part Locknut 10 Washer 10 GB/T97.1 -2002 Bolt M10x35 Socket head screw M16x45 140 Pulley for WC510H BX510H Assembly & Operating Instructions - Page 42 of 45 - Version 1.0...
- Page 43 Spring Washer M8 Washer M6 Bolt M6×25 Hexagon bolt M6×30 BX.04.03 BX.04.02 BX.04.00-1 BX.04 .05 BX.04.04 Lock nut 6 GB/T889.1-2000 BX.06 .01 BX.06.00 Eyebolt M10×20 BX.01.36 BX.03.00 BX510H Assembly & Operating Instructions - Page 43 of 45 - Version 1.0...
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Page 44: Specifications, Features, Performance
Hydr. oil type: 15W40 Engine oil. Discharge chute: Rotatable. Chute deflector: Adjustable. Input bin, hopper: Fold-up model. Hydraulic hoses: Nylon wrapped for safety. Tested: According to ISO 2006/42/EC. BX510H Assembly & Operating Instructions - Page 44 of 45 - Version 1.0... -
Page 45: Torque Specifications
Tighten all bolts to the torques specified unless otherwise noted. Check the tightness of bolts periodically, using this bolt torque chart as a guide. Replace fasteners with the same length and grade of bolt. BX510H Assembly & Operating Instructions - Page 45 of 45 - Version 1.0...
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