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Summary of Contents for Victory BX42S
- Page 1 Operator's Manual BX42S PTO WOODCHIPPER With Manual Infeed VERSION 2.0 - EN 2022...
- Page 2 E-mail address: sales@etractorimplements.com Phone: (562) 534-8182 Manual info: These are the original instructions. The English language is binding. No part of this documentation may be reproduced without the written permission of Victory Tractor Implements. History of changes: Operator’s Manual Date: Chapters:...
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Page 3: Table Of Contents
Driveline Safety ........................16 3.8.1 Driveline Safety Checklist ................... 16 Hazard Reduction ....................... 16 3.10 Guarding ..........................17 3.11 Warnings and Instructions ....................17 3.12 ASME standards ......................... 17 Operator’s Manual Victory BX42S - Page 3 of 51 - Version 2.0... - Page 4 3.13 Not Allowed Use ......................... 18 3.14 Safety Signs and Markings on the BX42S ................18 3.15 Calamities ..........................20 ASSEMBLY INSTRUCTIONS ......................21 Assembly Info: ........................22 4.1.1 Determine the PTO Shaft Length, shorten if necessary..........24 4.1.2 Install the PTO shaft ....................26 4.1.3...
- Page 5 Torque Specifications ......................48 FLYWHEEL KNIFE CARE ......................49 11.1 How long will my Woodchipper Knives last? ..............49 VICTORY TRACTOR IMPLEMENTS WARRANTY ............... 50 SPECIFICATIONS, FEATURES ....................51 Operator’s Manual Victory BX42S - Page 5 of 51 - Version 2.0...
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Page 6: Preface
Our upgraded BX42S cuts wood up to 5″ thickness in diameter and has improved air suction for improved woodchips output. The new BX42S Woodchipper is robust, reliable, and easy to handle. It cuts all kinds of wood. The BX42S includes the PTO shaft with a shear bolt and connects to your CAT I, 3-Point Hitch. The upper and lower pins are included, and additional bushings for Cat II mounting are available. -
Page 7: Warranty Provisions (See Also Chapter 13)
(562) 534-8182. Victory has trained technicians, spare parts, and equipment to service the device. The parts on your machine are specially designed; replace these parts always with genuine Victory parts. Please reference your order number or serial number when calling. -
Page 8: Introduction
INTRODUCTION About This Manual This Operator’s manual belongs to the owner of the Victory BX42S Woodchipper. Read this Operator’s Manual before operating the BX42S • Pay special attention to safety precautions presented in this manual, as they prevent accidents causing machine damage, human injury, or death. -
Page 9: Safety Warning Messages In This Manual
Safety Warning Messages in this Manual Read this manual carefully before using the BX42S to understand how to use it correctly. ◼ After reading, store the manual in a safe place, easily accessible for everyone working with the machine. ◼... -
Page 10: Intended Users
Intended Users Intended users are well-trained, technically skilled operators. Intended Use The BX42S is a woodchipper for tree branches max 5” thick and other pruning waste. Unintended Use Unintentional use is any other use than described under 'Intended use.' Intended Operating Conditions ◼... -
Page 11: Safety Information
This distinction is because operators must meet other (safety) requirements than the technical service staff. ◼ The operator performs the daily cleaning and service work described in the Maintenance instructions. Operator’s Manual Victory BX42S - Page 11 of 51 - Version 2.0... -
Page 12: Generally Applicable Safety Rules
Keep in mind that a dangerous situation can always arise. ◼ Always wear personal protective equipment. ◼ Long hair is not allowed. ◼ Never wear loose or torn clothing. Permanently remove jewelry. Operator’s Manual Victory BX42S - Page 12 of 51 - Version 2.0... - Page 13 Do not aim a high-pressure water beam directly at wiring, breathers, or hydraulic components' sealings of drive components. ◼ Always protect venting spots from the inlet of large amounts of water. Operator’s Manual Victory BX42S - Page 13 of 51 - Version 2.0...
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Page 14: Important Safety Rules For Woodchippers
Do not wear loose clothing when working around the woodchipper. Personal injury can occur if someone or something turns the flywheel over while checking the knives or adjusting the cutter bar. The flywheel has enough residual energy to remove fingers easily. Operator’s Manual Victory BX42S - Page 14 of 51 - Version 2.0... -
Page 15: Prepare For Emergencies
◼ The maximum transport speed for any Victory implement is twenty mph on paved surfaces and ten mph maximum on an unpaved surface. Do not exceed. Never travel at a speed that does not allow adequate control of steering and stopping. Rough terrain requires a slower speed. -
Page 16: Driveline Safety
For the tractor's PTO shaft connections, specify a safety type yoke (twist or slide collar) to minimize protrusions. ◼ Provide a proper clearance zone for the driveline operation to avoid damaging the shielding components. Operator’s Manual Victory BX42S - Page 16 of 51 - Version 2.0... -
Page 17: Guarding
Agricultural tractor auxiliary power take-off drives. ◼ S350 Safety alert symbol for agricultural equipment. ◼ S441 Safety signs. ◼ S493 Guarding for agricultural equipment. ◼ EP363 Technical publications for agricultural equipment. Operator’s Manual Victory BX42S - Page 17 of 51 - Version 2.0... -
Page 18: Not Allowed Use
◼ Keep all safety decals clean and legible. ◼ Replace all damaged or missing decals or labels. To order new ones, call Victory Tractor Implements. ◼ New equipment installed during repair requires safety labels to be affixed to the replaced component as specified. - Page 19 Danger of being caught by rotating parts. WARNING decal MAX. OPERATING PTO SHAFT SPEED 540 rpm. DANGER decal ROTATING KNIFE BLADES. Keep Hands and Feet away. CAUTION decal KEEP HANDS OUT OF THE HOPPER. Operator’s Manual Victory BX42S - Page 19 of 51 - Version 2.0...
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Page 20: Calamities
Concerning this woodchipper, calamities arise when unauthorized persons use the machine. Never lend the woodchipper without the Operator's manual. Ensure that people always read and understand the manual content before use. Operator’s Manual Victory BX42S - Page 20 of 51 - Version 2.0... -
Page 21: Assembly Instructions
ASSEMBLY INSTRUCTIONS The BX42S as it comes packed on a pallet ◼ Width: ..” ◼ Depth: ..” ◼ Height: ..” You must set up your woodchipper before installation. Please follow the steps on the following pages for a smooth 30-minute setup/assembly. -
Page 22: Assembly Info
Tighten the anchor bolt. ◼ Check the PTO drive shaft. Check that the shaft telescopes easily and that the shield rotates freely. ◼ Mount the suitable hitch-connecting pins. Operator’s Manual Victory BX42S - Page 22 of 51 - Version 2.0... - Page 23 You must make every effort to ensure that all hardware is tightened. It is a good idea for you to double-check. Operator’s Manual Victory BX42S - Page 23 of 51 - Version 2.0...
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Page 24: Determine The Pto Shaft Length, Shorten If Necessary
Use a file to remove all burrs from the cut edges. ◼ Assemble the two ends; use grease. ◼ Make sure the shaft can telescope freely before installing. Operator’s Manual Victory BX42S - Page 24 of 51 - Version 2.0... - Page 25 • Ensure that the grease nipples are screwed in tightly. Occasionally, dried paint may cover the end of the fitting on the shaft. Remove this by scraping the paint off with a knife before injecting grease into these nipples. Operator’s Manual Victory BX42S - Page 25 of 51 - Version 2.0...
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Page 26: Install The Pto Shaft
Move the drawbar ahead, aside, or remove it if required. ◼ Set the tractor’s 3-Point hitch lift height to keep the PTO shaft from exceeding the maximum allowable length and 25° up or down. Operator’s Manual Victory BX42S - Page 26 of 51 - Version 2.0... -
Page 27: Instructions Before Starting The Woodchipper
• Noise over 80 dB on a long-term basis can cause severe hearing loss. Noise over 90 dB adjacent to the operator over a long-term basis may cause permanent total hearing loss. Operator’s Manual Victory BX42S - Page 27 of 51 - Version 2.0... -
Page 28: Preparation Before Operating
Keep animals and children far away from the device. OPERATION The features of the BX42S are described in this Manual to ensure that you can use it to its full potential. The operation procedures ensure that every skilled operator uses the BX42S correctly. -
Page 29: Human
Human An operator prepares the equipment and starts it as described further in this chapter. Operator Every well-skilled technical person can act as an operator. For safely using the BX42S, the operator must have the following specific professional knowledge: ◼... -
Page 30: Operating The Bx42S
When operating the woodchipper, ensure you stand in the safe OPERATOR ZONE. You must stay in the safe operating area when the woodchipper runs. Never place any part of your body into a position that causes an unsafe working condition. Operator’s Manual Victory BX42S - Page 30 of 51 - Version 2.0... -
Page 31: Running-In The Woodchipper
Lubricate all grease nipples. After operating for 10 hours: Repeat steps 1 through 5 listed above. Go to the regular servicing and maintenance schedule defined in the Maintenance section. Operator’s Manual Victory BX42S - Page 31 of 51 - Version 2.0... -
Page 32: Adjusting The Discharge Chute
Bearing Lubrication Guide; Based on Environmental Conditions There are many questions when it comes to greasing bearings. All Victory tractor implements are equipped with factory lubricated bearings so that 33% of the race is full of grease; this allows for operation at all speed ranges. -
Page 33: Other Activities
◼ Detach the PTO shaft from the woodchipper. STEP 2: ◼ Remove the retaining bolt that secures the top half of the flywheel cover to the bottom half. Operator’s Manual Victory BX42S - Page 33 of 51 - Version 2.0... -
Page 34: Order Parts
Close the cover and secure it with the retaining bolt. ◼ Re-attach the PTO shaft. Order Parts Contact Victory Tractor Implements to order spare parts. When ordering spare parts, you must always have the following information: ◼ Machine name. ◼... -
Page 35: Maintenance Adjustment And Repair
MAINTENANCE ADJUSTMENT AND REPAIR This manual describes periodic maintenance that the owner can do. However, any care that requires special tools or technical experience should be left to Victory authorized service technicians. Only qualified service personnel can carry out activities other than operating activities. -
Page 36: Preventive Maintenance
Lubrication table: 8 hrs/Daily: 40 hrs: Annually: Lubricate PTO Shaft: Lubricate flywheel bearings: Clean Machine: Clean PTO Shaft Cover guard: Operator’s Manual Victory BX42S - Page 36 of 51 - Version 2.0... -
Page 37: General Troubleshooting
This section can help the operator when a problem arises. It gives basic guidelines if something on the woodchipper is not working correctly. If the procedures in this section do not solve the problem, the owner should contact the Victory Service department for assistance. Problem:... - Page 38 Take care to clean the bolt heads thoroughly to ensure the Allen key bit socket fits appropriately. If not, you may strip the heads out. Air blow guns are also helpful. Operator’s Manual Victory BX42S - Page 38 of 51 - Version 2.0...
- Page 39 90 degrees, and reinstall the lock pin for the next knife. ◼ Repeat this until all knives are replaced. NOTE: Always use new M10 nuts with a Nylon lock for the knives. Operator’s Manual Victory BX42S - Page 39 of 51 - Version 2.0...
- Page 40 If you need to adjust the gap, refer to bed knife changing/adjusting in this Chapter. ◼ Rotate the flywheel by hand for two or three revolutions to ensure no interference issues. Operator’s Manual Victory BX42S - Page 40 of 51 - Version 2.0...
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Page 41: Stationary Counter Knife Changing/Adjusting
Once in the correct position, use a torque wrench attached to the 17 mm socket and apply a 40 lbs/ft torque. ◼ DO NOT over-torque the bolts; knife breakage can occur. Operator’s Manual Victory BX42S - Page 41 of 51 - Version 2.0... - Page 42 Check for correct clearance and adjust again if necessary. STEP 4: ◼ Close the flywheel housing and secure it with the retaining bolt. ◼ Re-attach the PTO shaft. Operator’s Manual Victory BX42S - Page 42 of 51 - Version 2.0...
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Page 43: Transport, Storage, And Environment
Removing from storage When removing this machine from storage, follow this procedure: ◼ Remove the tarp if covered. ◼ Review and follow the pre-operation checklist. Operator’s Manual Victory BX42S - Page 43 of 51 - Version 2.0... -
Page 44: Decommissioning And Environment
For the reliable operation of a tool, it is essential that wearing parts are of high quality. It is also helpful that a service organization responds to failure situations and unexpected material needs. Wear parts are permanently excluded from the warranty. Operator’s Manual Victory BX42S - Page 44 of 51 - Version 2.0... - Page 45 Flywheel knives. ◼ Stationary Counter knife. ◼ Knives set; Flywheel knives, Stationary Counter knife, and fasteners set. NOTE: Always use new nuts with Nylon locking when replacing knives. Operator’s Manual Victory BX42S - Page 45 of 51 - Version 2.0...
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Page 46: Exploded View Drawings
10 EXPLODED VIEW DRAWINGS VICTORY BX42S Machine components This 3 Point Hitch Wood Chipper is a rotor with knife blades for chopping wood. A hinged feed hopper moves the wood material into the rotor. ◼ Each rotor is designed with four knife blades and a twig-breaker to generate small pieces of wood. - Page 47 GB/T97. 1-2002 Locknut 10 GB/T 889.1-2000 Bearing 208 Suite Nut 12 GB/T 41-2000 Washer 12 GB/T 95-2000 Hanger pin Spring washer 27 GB/T 93-1987 Nut 27 GB/T 41-2000 Operator’s Manual Victory BX42S - Page 47 of 51 - Version 2.0...
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Page 48: Torque Specifications
Tighten all bolts to the torques specified unless otherwise noted. Check the tightness of bolts periodically, using this bolt torque chart as a guide. Replace fasteners with the same length and grade of bolt. Operator’s Manual Victory BX42S - Page 48 of 51 - Version 2.0... -
Page 49: Flywheel Knife Care
11 FLYWHEEL KNIFE CARE 11.1 How long will my Woodchipper Knives last? We get asked this question very often. Victory woodchippers are equipped with knives made from very high-quality tool steel. All woodchipper knives will be dull over time and require sharpening or replacing. -
Page 50: Victory Tractor Implements Warranty
This Warranty does not apply to any part or product that, in Victory’s judgment shall have been misused or damaged by an accident or lack of regular maintenance or care or which has been repaired or altered in a way that adversely affects its performance or reliability, or which has been used for a purpose for which the product is not designed. -
Page 51: Specifications, Features
Quick hitch compatible (for CAT I only, check your dimensions (Cat II bushings avail.) ◼ Fold-up input chute for storage. ◼ 25” diameter rotor; 37 kg. ◼ Heavy-Duty steel shaft bearings. Operator’s Manual Victory BX42S - Page 51 of 51 - Version 2.0...
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