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Johnson Controls VA-9070 Series Technical Bulletin
Johnson Controls VA-9070 Series Technical Bulletin

Johnson Controls VA-9070 Series Technical Bulletin

Electric rotary actuators for two-position and modulating service
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Introduction
VA-9070 Series quarter-turn, electric rotary actuators with manual override can be used on most
Johnson Controls® VF Series Butterfly Valves sized for up to 18,000 lb·in (2034 N·m) of torque.
VA-9070 Series electric actuators cannot be used on the VF4000 Series and VF5000 Series Butterfly
Valves. Operating speeds vary between six and sixty seconds.
Internal and External Components
The VA-9070 Series actuator is divided into two internal sections: the power center below the switch
plate and the control center above the switch plate. The power center contains the capacitor and
gear motor, with its spur gear train. The power center drives a final non-backdriveable worm gear
output. The power center also houses an override mechanism for manual operation. The control
center has several user-accessible components: the camshaft assembly, limit switches, terminal
strips, torque switches, heater, and servo.
On the outside of the actuator housing are adjustable mechanical travel stops, a large position
indicator, the manual override handwheel, and dual conduit entry ports. The external coating is a
polyester powder coat, providing resistance to Ultraviolet (UV) radiation exposure and chemical
exposure.
Electrical Operation
The 120V motor in the VA-9070 Series actuator is a permanent induction split capacitor design
(single phase AC power). The 24VAC motor in the VA-9070 Series actuator is a permanent magnet-
brush D.C. motor. Travel limit switches are mechanical Form C Single-Pole, Double-Throw (SPDT)
switches with two independent circuits. These SPDT switches are rated at 10 amperes (75 to 80%
power factor), 1/3 hp 120 VAC and 1/2 hp 220 VAC.
If the torque capacity of the actuator is exceeded to the point where the motor stalls and overheats,
a thermal protector switch built into the motor windings automatically disconnects the motor
power. Once the motor cools sufficiently, the thermal switch resets.
Mechanical Operation
Mechanically, the ratio of the gear motor determines the speed of the actuator. The gear motor
uses high-efficiency spur gears with different ratios for the different speeds. Initial gear reduction
through the spur gears transfers to the worm shaft.
The final gear reduction and output happens through a non-backdriveable worm gear set. An
indicator-camshaft linked to the output shaft determines positioning. The manual override drives
the worm shaft when engaged.
Manual Override Operation
The manual override operates similarly to the adjusting knob on a mechanical wristwatch. To
engage the manual override, pull the handwheel to its outermost position. When the manual
override engages, the actuator stops electrical operation.
A yellow position indicator shows that the manual override is engaged. Dry contacts on an internal
switch can provide remote electrical indication of the override status.
Spring plungers hold the two handwheel positions (engaged and disengaged) in place. The
handwheel remains in position until physically moved. Rotating the handwheel in a clockwise
977325
2023-04-12
VA-9070 Series Electric Rotary Actuators
for Two-Position and Modulating Service
Technical Bulletin
VA-9070

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Summary of Contents for Johnson Controls VA-9070 Series

  • Page 1 Valves. Operating speeds vary between six and sixty seconds. Internal and External Components The VA-9070 Series actuator is divided into two internal sections: the power center below the switch plate and the control center above the switch plate. The power center contains the capacitor and gear motor, with its spur gear train.
  • Page 2: Pre-Installation Storage

    VA-9070 Series electric actuators are suitable for direct mounting on Johnson Controls VF Series Butterfly Valves. VA-9070 Series Electric Actuators cannot be used on the VF4000 and VF5000 Series Butterfly Valves. Installing the VA-9070 Series actuator onto other quarter-turn valves or devices requires proper mounting hardware.
  • Page 3: Wiring Diagrams

    Wiring Diagrams Shown below are the typical wiring diagrams for their respective applications Figure 1: 120V on/off actuators VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 4 Figure 2: 120 V proportional actuators VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 5 Figure 3: 24V on/off actuators VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 6: Multiple Actuator (Parallel) Wiring

    Figure 4: 24V proportional actuators Multiple Actuator (Parallel) Wiring Use a multiple pole switch to connect two VA-9070 Series electric actuators. See the Correct wiring schematic in Figure 5. Do not connect more than one actuator to a Single-Pole, Double-Throw (SPDT) switch. In the actuator, voltage is present on the non-powered motor winding (opposite to the powered motor winding).
  • Page 7 Manual travel stops are designed to prevent manual overtravel, not to stall the electric motor. The travel stops have an adjustment range of approximately 10 degrees. Figure 6: Setting the travel timit switches VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 8: Setting The Potentiometer

    If the unit came assembled to a valve, the switches have been factory-set and DO NOT need adjustment. Johnson Controls uses cam design along with 2 SPDT mechanical switches to set the open and closed position of the valve. The green cam actuates the open switch when the actuator reaches the open position.
  • Page 9 No. 6 cross-drive pan-head screws • two No. 6 internal lock washers • one 10-point terminal strip • one terminal strip marker for auxiliary switches and/or feedback potentiometer VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 10 Rotate the black potentiometer drive gear adjustment knob to barely engage the potentiometer gear segment at the closed position. Manually operate the actuator to the fully open position. VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 11: Troubleshooting Procedures

    Remove switch plate and gear segment do not run. meshing with worm. inspect; adjust travel stops to prevent problem. Pin/Key on Worm/Motor drive Replace Pin/Key on drive gear. gear sheared. VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 12 Servo NXT in manual or Check the indicators for manual autocalibration mode or autocalibration mode Servo NXT is incorrectly wired Verify wire connections against the wiring diagram VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 13 Servo NXT is incorrectly wired Verify wire connections against the wiring diagram Torque switch failure Test the switches to ensure that they change states when engaged. VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 14 When the calibration is complete, the green Status LED resumes flashing at the normal rate. Note: If you detect error codes 3, 5, 6, or 7, contact your Johnson Controls representative for further information.
  • Page 15 4 mA or greater than 20 mA triggers an error. The Command Signal is not checked in the 0 to 10 V mode. VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 16 Controls representative for assistance. Calibration Error This flash code is displayed after a failed calibration for 3 seconds. See Code 2 and Code 3 in Servo Troubleshooting more information. VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 17: Disassembly And Assembly

    Table 8: Basic Tools for VA-9076, VA-9077, VA-9078, VA-907A, and VA-907B Actuators Item Tool Mounting Nuts, Travel Stop Jam Nuts Wrench, 3/4 in. (19 mm) Cover Captivated Cap Screws Hex Key, 3/8 in. (10 mm) VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 18 Place insert into the worm segment. c. Place and center shaft coupler onto insert.. d. Align indicator shaft with groove in coupler and gently place switch plate into position. VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 19 Note: Override switch assemblies are typically only removable after the switch plate has been removed. A specialty (short or 90°) screwdriver could be used for disassembly when the switch plate is still attached to the actuator base. VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 20 Secure the motor with mounting screws and lockwashers in a “star” pattern. d. Manually operate actuator to ensure proper alignment. e. Connect motor leads to capacitor (PSC motors only). VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 21 Align the mounting hole on the gear and shaft. iii. Use a 3/16” [4.5 mm] punch to replace the dowel pin (070612-71804520). iv. Replace the spiral retaining ring (070812-74518520). VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 22 Use a punch to remove the slot spring pin (actuator size E03, E06, E08: 3/32” [2.0 mm] punch) c. Slide the handwheel off of the override shaft. VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 23 Actuator Size 050 - 180 slot spring pin: 070428-71900534 d. Disengage the handwheel. CAUTION: Further disassembly of the unit requires special tools and procedures, and thus will not be covered in this manual. VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 24 Appendix A Appendix A shows an exploded view of the respective Series 70 Actuators VA-9073 Actuator Figure 14: VA-9073 Actuator Exploded View VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 25 Travel Stop Bolt Removable Switch Plate Worm Shaft Terminal Strip Marker Override Drive Pin Terminal Strip Spring Plunger Terminal Block Screw Manual Override Shaft Hub Aux Open/Closed Limit Switches VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 26 VA-9074 and VA-9075 Actuator Figure 15: VA-9074 & VA-9075 Actuator Exploded View VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 27 Terminal Block Screw Travel Stop Bolt Ground Terminal Washer Worm Shaft Ground Terminal Screw Override Drive Pin Torque Switch Cover Spring Pin Aux Open/Closed Limit Switches Manual Override Shaft Hub VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 28 VA-9077 and VA-9078 Actuators Figure 16: VA-9077 and VA-9078 Actuators Exploded View VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 29 Terminal Block Screw Travel Stop Bolt Switch Plate Worm Shaft Switch Plate Mounting Screw Override Drive Pin Torque Switch Cover Manual Override Shaft Hub Aux Open/Closed Limit Switches Spring Pin VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 30 VA-907A and VA-907B Actuator Figure 17: VA-907A and VA-907B Actuators Exploded View VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 31 Switch Plate Spring Pin Terminal Strip Marker Spring Plunger Terminal Strip Manual Override Shaft Stub Terminal Block Screw Manual Override Sleeve Cam Assembly O-Ring Bushing O-Ring Retaining Ring VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 32 VA-907A and VA-907B Gearbox Figure 18: VA-907A and VA-907B Gearbox VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 33 Bolt, Hex, Hd Cover Washer, Conical Actuator/Gear Box Fastening Screw Output Gear Bearing Idler/Input Gear Bearing Cover Gasket Input Gear Output Gear Idler Gear Cover Lock Washer Base Fastening Screw VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 34 Appendix B Appendix B shows various exploded views of the Series 71 Actuator Series 71 Exploded View Figure 19: Series 71 actuator exploded view VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 35 Series 71 Actuator Cover Figure 20: Series 71 actuator cover VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 36 Callout Description Indicator Cover Indicator Shade Indicator Rotor O-Ring, Indicator Cover Nameplate Series 71 Cover Socket Head Cap Screw Lock Washer, Split Screw, Hed Head VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 37 Series 71 Actuator Base Figure 21: Series 71 actuator base VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 38 Callout Description Series 71 Base Assembly Square Seal Ring Capacitor Socket Head Cap Screw Split Washer O-Ring, Quadrant Gear O-Ring, Handwheel O-Ring, Override Lever Ground Terminal Nameplate VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 39 Series 71 Actuator Indicator Shaft Figure 22: Series 71 actuator indicator shaft VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 40 Switch Top Plate Spacer - 8.9mm OD, 4mm Long - Nylon Spacer - 13mm OD, 8mm Long - Nylon Spacer - 13mm OD, 4mm Long - Nylon Cam Set Screw VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 41 Series 71 Actuator Heater/Motor Figure 23: Series 71 actuator heater/motor VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 42 Socket Head Cap Screw, M2 x 6mm Motor Bracket Lock Washer, Internal Teeth, M2 Nut, M2 120V Motor M4 Split Washer Socket Head Cap Screw, M4 x 12mm VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 43 VA-9075-16 -705N4 -725D4 VA-9076-03 -706N VA-9076-04 -726D VA-9077-03 -707N VA-9077-04 -727D VA-9077-15 -707N4 VA-9077-16 -727D4 VA-9078-03 VA-9078-04 -708N -728D VA-907A-03 VA-907A-04 -907N -927D VA-907B-03 -908N VA-907B-02 -928D   VA-9070 Series Electric Rotary Actuators for Two-Position and Modulating Service Technical Bulletin...
  • Page 44 Metasys® and Johnson Controls® are registered trademarks of Johnson Controls. All other marks herein are the marks of their respective owners. © 2023 Johnson Controls www.johnsoncontrols.com...

This manual is also suitable for:

Va-9073Va-9074Va-9075Va-9077Va-9078Va-907a ... Show all