The constructive elements and content of this manual, including the structure, text, diagrams, images and logo, are the exclusive property of FIMAP S.P.A..
They are protected, both collectively and individually, by the current regulations regarding intellectual property (including copyright laws), and cannot be either wholly or partially copied or imitated. Any
reproduction, reprocessing, distribution or dissemination is strictly prohibited.
Page 1
DOC. 10124335 - Ver. AA - 06-2023 The constructive elements and content of this manual, including the structure, text, diagrams, images and logo, are the exclusive property of FIMAP S.P.A.. They are protected, both collectively and individually, by the current regulations regarding intellectual property (including copyright laws), and cannot be either wholly or partially copied or imitated. Any...
CONTENTS CONTENTS ..................3 DEFINITION OF LEVELS OF WARNING ......... 6 GENERAL SAFETY REGULATIONS ..........6 GENERAL DESCRIPTION ..............6 SYMBOLS USED IN THE MANUAL ..............7 TECHNICAL DESCRIPTION ................7 INTENDED USE ....................8 SAFETY ......................8 REGULATIONS ....................8 SERIAL NUMBER PLATE .................
Page 4
WORKING MODE ................43 TRANSFER WORKING MODE ............... 43 SWEEPING MODE ..................44 STARTING WORK ................46 BATTERY BOX CHARGE LEVEL INDICATOR ..........49 HOUR METER ....................50 EMPTYING THE DEBRIS HOPPER ............... 50 ADDITIONAL FUNCTIONS ............. 51 ADJUSTING THE FORWARD SPEED ............51 VACUUM SYSTEM ACTIVATION/DEACTIVATION ........
Page 5
CENTRAL BRUSH REPLACEMENT .............. 74 ASSEMBLING THE SIDE BRUSHES ............. 75 DISPOSAL ..................76 CHOOSING AND USING BRUSHES ..........76 TROUBLESHOOTING ..............78 THE MACHINE DOES NOT START ............... 78 THE BATTERY BOX IS NOT COMPLETELY CHARGED ....... 78 THE MACHINE HAS A VERY LOW WORKING AUTONOMY ......78 THE MACHINE DOES NOT MOVE ..............
DEFINITION OF LEVELS OF WARNING DANGER: indicates an imminent dangerous situation that, unless avoided, will result in death or serious injuries. WARNING: Indicates a potentially dangerous situation that, unless avoided, could cause death of serious injury. ATTENTION: Indicates a potentially dangerous situation that, unless avoided, could cause slight or moderate injuries.
SYMBOLS USED IN THE MANUAL Open book symbol with an "i": Indicates the need to consult the instruction manual. Open book symbol: Tells the operator to read the user manual before using the device. Covered place symbol: The operations preceded by this symbol must always be carried out in a dry, covered area. Information symbol: Indicates additional information for the operator, to improve the use of the device.
INTENDED USE This machine is designed and built to clean both indoor and outdoor flooring surfaces in tile, cement and asphalt. They are intended exclusively for professional use by a qualified operator in industrial, commercial and public contexts, in guaranteed safe conditions. ATTENTION: the sweeping machine is not designed to clean rugs or carpet floors.
SERIAL NUMBER PLATE The serial number plate is located near the driver's seat, at the rear of the steering column, and indicates the machine's general characteristics, including its serial number. The serial number is a very important piece of information and should always be provided together with any request for assistance or when purchasing spare parts.
MAIN MACHINE COMPONENTS STANDARD COMPONENTS Right side brush Battery cut-out button Traction wheel Front flap lifting pedal accelerator pedal Right-hand maintenance carter Debris hopper Rear wheel Debris hopper retainer lever Service brake pedal Steering wheel Activation lever for extra-pressure Left-hand maintenance carter function (central brush) Horn button Page 10...
Page 11
Reverse activation lever Upper body Control display Operator's seat Main machine switch Upper body rotation handle Locking knob for central brush lifting Central brush towing hook lever Central brush lifting lever Locking knob for central brush side inspection carters Central brush side inspection carters Central brush idle hook Side brush retainer plate Side brush locking knob...
Page 13
Locking knob for compartment cover of Support for the motor inlet air filter in the filter bag in the integrated vacuum the integrated vacuum cleaner kit cleaner kit Motor inlet air filter in the integrated Compartment cover of the filter bag in vacuum cleaner kit the integrated vacuum cleaner kit Front anti-dust skirt...
Page 14
Support for brushes in the cleaning "Blue spot" safety light kit accessory kit Blinking LED safety light kit Kit of internal debris hopper containers On-board battery charger kit Super-elastic wheel kit Page 14...
[IEC 60335-2-72; IEC 62885-9; ISO 5349-1] Whole-body vibrations [IEC 60335-2-72; IEC 62885-9; ISO 2631-1] Vibration measurement uncertainty ±4% N.B.: for all other technical data, contact the FIMAP service centre of reference or the one closest to you, or visit the website www.fimap.com. Page 16...
SYMBOLS USED ON THE MACHINE Reverse gear activation/deactivation lever position symbol: applied to the reverse activation/deactivation lever. See “REVERSE GEAR” on page Extra-pressure activation/deactivation lever position symbol: applied to the brush head extra-pressure activation/deactivation lever. See “EXTRA PRESSURE FUNCTION (CENTRAL BRUSH)” on page Page 17...
Page 18
“AUTO” symbol on blinking light selector lever: applied to the carter of the electric system panel, to show where to position the blinking light AUTO control lever so the LEDs switch on automatically when the microswitches that command them are deactivated.
LABELS USED ON THE MACHINE Label with raised FSR7 logo Side label with FIMAP logo Label with raised PRO logo Label with FIMAP logo Label with FFM logo: used to show that the automatic fleet management system is installed on the machine.
Page 20
Covering labels for LED headlights: used on the machine versions with no LEDs in the working lights kit. Covering labels for LED tail-lights: used on the machine versions with no LEDs in the working lights kit. Labels with FIMAP logo: used on the machine versions with no rear view camera. Page 20...
Page 21
Main machine switch label: applied on the right side of the steering column, to indicate the location of the machine's main switch. Prohibition to vacuum hazardous elements label: applied to the back of the steering column to indicate that it is strictly prohibited to vacuum up incandescent particles or flammable and/or explosive powders and/or liquids with the machine, and to operate the machine in their vicinity.
Page 22
Label indicating the need to read the Use and Maintenance Manual: applied to the front of the steering column, to indicate the need for the user to read the user and maintenance manual before operating the machine. Treading ban label: applied above the side inspection doors, to identify the surfaces that must not be trodden on (risk of personal injury or damage to the machine).
Page 23
Treading ban label: applied to the front part of the machine body, to identify the surfaces that must not be trodden on (risk of personal injury or damage to the machine). Label indicating that touching the brush when moving is prohibited: applied on the right side of the frame, to indicate that it is forbidden to bring your hands near the central brush control linkage while the brush is moving.
Page 24
Label warning about the risk of crushed hands: applied on the left side of the machine body (in the area where the vacuum head is housed), to indicate the areas where there is a risk of getting your hands crushed. Label warning about the risk of crushed hands: applied on the right side of the machine body (in the area where the vacuum head is housed), to indicate the areas where there is a risk of getting your hands crushed.
Battery box warning label: applied to the vacuum area cover plate, to indicate that the cells might emit highly flammable hydrogen gas during the recharging phase. See “RECHARGING THE BATTERIES” on page Battery box charging instructions label: applied to the vacuum area cover plate, to indicate the procedures to be followed to recharge the battery box correctly.
DASHBOARD The dashboard, in the steering column area, is divided up as follows: Control panel. See “CONTROL PANEL” on page POWER working program activation/deactivation lever. See “EXTRA PRESSURE FUNCTION (CENTRAL BRUSH)” on page Horn button. Reverse activation/deactivation lever. See “REVERSE GEAR” on page Key-operated main switch of the machine.
Numeric symbol used to identify the machine hour meter. See “HOUR METER” on page Graphic symbol used to indicate the filter shaker performance level. See “ADJUSTING THE FILTER SHAKER MODE” on page Graphic symbol used to indicate that the EXTRA-PRESSURE (CENTRAL BRUSH) function is active. See “EXTRA PRESSURE FUNCTION (CENTRAL BRUSH)”...
PREPARATION OF MACHINE HANDLING THE PACKAGED MACHINE The overall dimensions of the entire package are: DIMENSIONS Length (cm) Width (cm) Height (cm) Weight (kg/l) N.B.: it is recommended that all the packaging components be kept for any future machine transportation. DANGER: Move the packaged product with handling trolleys that comply with legal requirements regarding size and mass of the packaging.
Page 29
To obtain the net weight of the machine and the safety percentage value required of the ramp, contact your FIMAP service centre of reference or the one closest to you. Alternatively, you can send an email to service@fimap.com, or visit the website www.fimap.com.
14. Engage the “REVERSE ACTIVATION/DEACTIVATION” lever (8) underneath the steering wheel (Fig.7). 15. Press the drive pedal (9) (Fig.8) to start moving the machine in reverse. 16. Drive the machine down the ramp. ATTENTION: during this operation, check there are no people or objects near the machine. 17.
Page 31
N.B.: at switch-on, the control display visualises a series of pages, the last of which shows the machine programming characteristics. See “STARTING WORK” on page Make sure the central brush is in the idle position; if this is not the case, press the button (2) on the control panel (Fig.3).
HOW TO MOVE THE MACHINE The procedure for transporting the machine full safely is as follows: CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out. Make sure the debris hopper is empty (if necessary, empty it). See “EMPTYING THE DEBRIS HOPPER”...
TYPE OF BATTERY TO BE USED To obtain good work results, the machine must be powered at 24V. FIMAP recommends using four 6V 210Ah gel batteries. The dimensions of the battery-holder compartment are: 215x260x725 mm (length x height x width, according to the work direction).
N.B.: before recharging, carefully read the Use and Maintenance Manual of the battery charger you want to use. WARNING: FIMAP disclaims all responsibility for any damage to property or injury to persons if the batteries are recharged by an unauthorised technician or anyone non correctly instructed on how to perform the task.
Page 35
For versions with an on-board battery charger: A. Remove the cap (3) from the battery charger socket (Fig.2). CAUTION: before connecting the batteries to the battery charger, make sure it is suitable for the batteries used. WARNING: before inserting the battery charger power cable in the socket, make sure there is no condensation or any other type of liquid.
ADJUSTING THE DRIVING POSITION The proper adjustment of the driving position provides a greater sense of comfort when using the machine. CORRECT POSITION ON THE SEAT: make sure you sit upright and that your back and that your lower back and spine are at 90°.
Page 37
Remove the central brush inspection carter (4) (Fig.4). Insert the brush in the tunnel in the machine frame (Fig.5). N.B.: when the brush is mounted correctly, the cusps on the brush form an arrow ˄ when seen from above in the forward movement direction (Fig.6).
11. Tighten the knobs (2) of the central brush inspection carter (Fig.13). 12. Close the left-hand inspection door (1) (Fig.14). ASSEMBLING THE SIDE BRUSHES To assemble the side brushes, proceed as follows: Take the machine to the maintenance area. Do everything necessary to ensure the machine is in a safe condition. See “DASHBOARD”...
Fix the brush to the flange using the knob (1), remembering to put the washer (2) in between the knob and the brush. Once this brush has been fitted, move on to the left-hand one (if used). ASSEMBLING THE VACUUM WAND FILTER BAG To assemble the vacuum wand filter bag, proceed as follows: Take the machine to the maintenance area.
WORK PREPARATION CHECKLIST If you note any faults, contact your FIMAP service centre of reference or the one closest to you. Alternatively, you can Check for any fluid leaks send an email to service@fimap.com or visit the website www.fimap.com If you note any faults, contact your FIMAP service centre of Check the horn;...
WORKING PROGRAMS The machine can be used with the following working programs: 1. ECO MODE: for light maintenance cleaning tasks, using fewer resources and operating at a low noise level. “WORK PREPARATION CHECKLIST” on page 40). 2. MANUAL MODE: the operator freely evaluates and chooses the parameters based on the cleaning requirements that arise during the course of the intervention (see paragraph “MANUAL MODE WORKING PROGRAM”...
N.B.: by selecting the ECO MODE working program, the values of the working parameters will be automatically changed. MANUAL MODE WORKING PROGRAM With the MANUAL MODE working program, it is the operator who evaluates and chooses the parameters based on the cleaning requirements that arise during the course of the work activities.
WORKING MODE TRANSFER WORKING MODE In TRANSFER working mode, both the central brush and the side brushes are in their idle positions. This working mode is used to transfer the machine from the work site to the maintenance site. To use the machine in transfer mode, do the following: Carry out all the checks listed in the “WORK PREPARATION CHECKLIST”...
SWEEPING MODE In SWEEPING mode, both the central brush and the side brushes are in their work positions. This working mode is used to collect the debris from the floor. To use the machine in sweeping mode, proceed as follows: Carry out all the checks listed in the “WORK PREPARATION CHECKLIST”...
Page 45
N.B.: if the machine is stopped and the drive pedal (5) released while working, the central brush will automatically move to the intermediate position (raised off the floor) after the DELAY RESET (BRUSHES BRUSH MOT) time. To change this parameter, contact a FIMAP service centre or refer to “DELAY RESET MENU (BRUSHES BRUSHMOTOR)”...
(Fig. 3). N.B.: the type of battery displayed (3) is the one selected in the list of function board parameters. To change the type of battery, contact a FIMAP service centre or refer to “BATTERY TYPE MENU (GENERAL BATTERY)” on page 16 of the "OPERATOR INTERFACE CONFIGURATION MANUAL"...
Page 47
N.B.: by selecting the ECO MODE working program, the predefined performance levels (according to those selected in the function board parameter list) are automatically loaded. To change the working program parameters, contact your FIMAP service centre of reference or the one closest to you. Alternatively, send an email to service@fimap.com...
Page 48
GVW, it can work on slopes up to 12.5% (7°). For all other technical data, contact the FIMAP service centre of reference or the one closest to you, or visit the website www.fimap.
BATTERY BOX CHARGE LEVEL INDICATOR The control display is located on the machine control panel. The central part of the screen displays the battery box charge percentage on the upper row (1) (Fig.1). The battery box charge percentage indicator consists of two charge level symbols, the first being a graphic symbol (2), and the second being a number indicating the charge percentage (3) (Fig.2).
HOUR METER The control display is located on the machine control panel. The central part of the screen displays the hour meter on the upper row (1) (Fig.1). The hour meter (1) allows the user to view the machine's total time of use via a series of numbers.
N.B.: in the case of machines fitted with removable debris hopper bins, take the bins out of the hopper and empty them. When they have been emptied, reposition them in the debris hopper. ATTENTION: when using the machine, pay attention to the filling of the debris hopper; it can contain up to 170kg (375 lb).
VACUUM SYSTEM ACTIVATION/DEACTIVATION If you pass over a wet surface while using the machine, deactivate the vacuum system to avoid damaging the vacuum filter. Deactivate the vacuum system via the switch (1) on the control panel (Fig.1). N.B.: when the vacuum system is active, the symbol (2) will appear on the control display (Fig.2). N.B.: when the vacuum system is not active, the symbol (3) will appear on the control display (Fig.3).
EXTRA PRESSURE FUNCTION (CENTRAL BRUSH) The EXTRA-PRESSURE (CENTRAL BRUSH) function can be used when working in extremely dirty environments, and guarantees maximum machine performance. It can be activated/deactivated by shifting the lever (1) underneath the steering wheel. N.B.: to deactivate the EXTRA-PRESSURE (CENTRAL BRUSH) function: •...
Wait at least ten seconds, then turn the machine on by bringing the main switch to the "I" position and making a quarter turn clockwise with the key (4) (Fig.2). If the error persists, contact your FIMAP service centre of reference or the one closest to you. Alternatively, you can send an email to service@fimap.com...
Deactivate the emergency button (1) by pulling it. Eliminate the anomaly that caused the problem. N.B.: If the anomaly persists, contact a technician at the FIMAP service centre. Carry out all the procedures for turning on the machine. BRAKING CONTROL The function board in the machine manages a gradual deceleration when the accelerator pedal (1) is released (Fig.1).
REVERSE GEAR The machine is equipped with electronic traction control. To engage the reverse gear, do the following: Stop the machine. Engage the “REVERSE GEAR ACTIVATION/DEACTIVATION” lever (1) underneath the steering wheel (Fig.1). Press the drive pedal (2) (Fig.2) to start the machine moving in reverse. CAUTION: the reverse speed is slower than the forward movement, to comply with occupational safety regulations.
OPTIONAL FUNCTIONS SERVICE LIGHTS Upon request, the machine can be equipped with the exclusive service lights pack. The service lights package offers increased visibility of the parts which could require operator inspection, illuminating the relative zones with LED lights. To activate the service lights, use the switch (1) under the control panel (Fig.1).
N.B.: the blue safety light is connected to the machine main switch. SOS DEVICE Upon request, the machine can be equipped with an automatic SOS device that allows the user to automatically request technical assistance. When the SOS button is pressed, the machine sends a report directly to the Designated Authorised Workshop (valid only for those who have signed up for one of the service agreements), which will immediately perform a diagnostic check on the machine to determine the type of fault encountered.
N.B.: If the key just inserted is not equipped with a TAG, the alarm 10 will appear on the control display (Fig.3). N.B.: If the owner of the TAG just inserted is not enabled to use it, the AL_11 alarm will appear on the control display (Fig.4).
SIDE BRUSH The machine leaves the factory with the right-hand side brush only; the left-hand brush is an optional that can be requested. The side brushes are an essential tool when the areas to be cleaned feature shelves or other similar furniture. The side brushes are able to extend beyond the total width of the machine, thus being able to clean flush with the wall and pass under shelves.
AT THE END OF THE WORK At the end of the work, and before carrying out any type of maintenance, perform the following operations: Set the machine to TRANSFER mode, see paragraph “TRANSFER WORKING MODE” on page Take the machine to the designated debris hopper emptying area. WARNING: the place designated for this operation must comply with current regulations concerning safety at work and current environmental protection regulations.
N.B.: A dilemma may arise during maintenance: which spare parts are best? FIMAP supplies original spare parts which are exactly identical to the parts on a given machine that need replacing; these are the best choice because they are durable and long-lasting, and help to maintain the performance of the machine.
Page 63
Dust guard rubber blades for the Front dust guard kit (optional) central brush Central brush Side brushes Panel filter Pocket filter Filter for carpet floors Page 63...
Page 64
Filter bag of the vacuum wand kit Inlet air filter of the vacuum wand kit (optional) (optional) Battery base Hopper Debris hopper bins (optional) Front driving wheel Rear wheels Page 64...
N.B.: when cleaning the rubber blades, check their condition and state of wear. If they are unfit to be used, contact your FIMAP service centre of reference or the one closest to you. CLEANING THE RUBBER BLADES OF THE CENTRAL BRUSH DUST...
Page 68
N.B.: when cleaning the rubber blades, check their condition and state of wear. If they are unfit to be used, contact your FIMAP service centre of reference or the one closest to you. After completing the work, close the left inspection door (1).
CLEANING THE CENTRAL BRUSH A thoroughly clean central brush will ensure a cleaner floor, thereby reducing costs and increasing environmental sustainability. To clean the central brush, proceed as follows: Open the left inspection door (1) (Fig.1). Loosen the knobs (2) of the central brush inspection carter (Fig.2). Loosen the knob (3) of the central brush lifting arm (Fig.3).
CLEANING THE SIDE BRUSHES Thoroughly clean side brushes will ensure a cleaner floor, thereby reducing costs and increasing environmental sustainability. To clean the side brushes, proceed as follows: Go to the right-hand side of the machine. Remove the knob (1) fixing the side brush to the gear motor by rotating the right brush clockwise and the left brush anti-clockwise (Fig.1)..
Clean the panel filter, carefully shaking it on a clean, flat surface. If necessary, clean with compressed air (≤ 7atm), pointed in the opposite direction to the vacuum flow. Repeat the operations in reverse order to refit the panel filter in the machine. N.B.: pay attention to the working direction of the panel filter when inserting it in the vacuum compartment on the machine: the gasket in the filter must be in contact with the machine frame.
Remove the filter bag compartment cover (4) (Fig.4). Remove the filter bag (6) from its cardboard filter support, taking care not to damage the support (Fig.5). Empty the filter bag. N.B.: the place designated for this operation must comply with current regulations concerning safety at work and current environmental protection regulations.
Remove the filter bag compartment cover (4) (Fig.4). Remove the intake air filter (6) from its support (7) in the machine (Fig.5). Clean the filter with a jet of compressed air (≤ 7atm) pointed in the opposite direction to the vacuum flow. Repeat the operations in reverse order to refit the panel filter in the machine.
CENTRAL BRUSH REPLACEMENT The good condition of the central brush will ensure a cleaner floor, thereby reducing costs and increasing environmental sustainability. To replace the central brush, proceed as follows: Open the left inspection door (1) (Fig.1). Loosen the knobs (2) of the central brush inspection carter (Fig.2). Loosen the knob (3) of the central brush lifting arm (Fig.3).
Tighten the knob (3) of the central brush lifting arm (Fig.12). 10. Tighten the knobs (2) of the central brush inspection carter (Fig.13). 11. Close the left-hand inspection door (1) (Fig.14). ASSEMBLING THE SIDE BRUSHES The good condition of the side brush will ensure a cleaner floor, thereby reducing costs and increasing environmental sustainability.
At the end of the machine's life cycle, the Fimap provides the RECYCLING MANUAL (to be downloaded from the link https://www.fimap.com/it/fimap/ambiente/33/riciclabilita.html) to supply some simple information on the methods for disposing of the materials that make up your scrubbing machine.
Page 77
Legend: Ø = external bristle diameter; Ø = external tank diameter (brush body); L = maximum brush width (bristle reference); L = maximum brush width (tank reference); TYPE OF CYLINDRICAL BRUSH Ø TYPE OF Ø CODE NOTES EXTERNAL BRISTLE BRISTLES CYLINDRICAL BRUSH Ø...
This chapter lists the most common problems linked with the use of the machine. If you are unable to resolve the problems with the information given here, please contact your FIMAP service centre of reference, or that which is closest to you...
Check that the brushes installed on the machine are The type of brush being used is not suitable for the dirt to be adequate for the work to be carried out, contact your FIMAP removed service centre of reference, or that which is closest to you Check the condition of the central brush, replacing it if necessary.
If the debris hopper is too full, empty it. See “EMPTYING THE The debris hopper is too full DEBRIS HOPPER” on page 50 Contact your FIMAP service centre of reference, or that which Dust seal flaps no longer in good condition is closest to you. Page 80...
EC DECLARATION OF CONFORMITY The undersigned manufacturer: FIMAP S.p.A. Via Invalidi del Lavoro, 1 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. FSR7 B PRO comply with the requirements of the following Directives: •...
Page 82
The undersigned manufacturer: FIMAP S.p.A. Via Invalidi del Lavoro, 1 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. FSR7 B PRO CB comply with the requirements of the following Directives: •...
UKCA DECLARATION OF CONFORMITY The undersigned manufacturer: FIMAP S.p.A. Via Invalidi del Lavoro, 1 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. FSR7 B PRO comply with the requirements of the following Directives: •...
Page 84
The undersigned manufacturer: FIMAP S.p.A. Via Invalidi del Lavoro, 1 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. FSR7 B PRO CB comply with the requirements of the following Directives: •...
Page 88
FIMAP S.p.A. Via Invalidi del Lavoro, 1 37059 S. Maria di Zevio (VR) Italy +39 045 6060491 - +39 045 6060440 service@fimap.com www.fimap.com...
Need help?
Do you have a question about the FSR7 PRO and is the answer not in the manual?
Questions and answers