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NI Vision NI 17xx Smart Camera User Manual For NI 1712/1732/1752/1754 Smart Cameras NI 17xx User Manual February 2013 372429C-01...
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11500 North Mopac Expressway Austin, Texas 78759-3504 USA Tel: 512 683 0100 For further support information, refer to the Technical Support and Professional Services appendix. To comment on National Instruments documentation, refer to the National Instruments Web site at and enter the Info Code ni.com/info...
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Any action against National Instruments must be brought within one year after the cause of action accrues. National Instruments shall not be liable for any delay in performance due to causes beyond its reasonable control.
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DEATH, THE USER OR APPLICATION DESIGNER MUST TAKE REASONABLY PRUDENT STEPS TO PROTECT AGAINST SYSTEM FAILURES, INCLUDING BUT NOT LIMITED TO BACK-UP OR SHUT DOWN MECHANISMS. BECAUSE EACH END-USER SYSTEM IS CUSTOMIZED AND DIFFERS FROM NATIONAL INSTRUMENTS' TESTING PLATFORMS AND BECAUSE A USER OR APPLICATION DESIGNER MAY USE NATIONAL...
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Operation of this hardware in a residential area is likely to cause harmful interference. Users are required to correct the interference at their own expense or cease operation of the hardware. Changes or modifications not expressly approved by National Instruments could void the user’s right to operate the hardware under the local regulatory rules.
This manual is divided into two parts. Part I contains instructions for installing software and configuring your device. Part II contains detailed electrical and mechanical information for the National Instruments 17xx Smart Camera. Conventions The following conventions appear in this manual: This icon denotes a note, which alerts you to important information.
Instrument Driver Network, a measurement glossary, an online magazine, a product advisor, and a community area where you can share ideas, questions, and source code with developers around the world. The NI Developer Zone is located on the National Instruments Web site at ni.com/zone –...
Chapter 1 Hardware Overview and Installation Table 1-1 shows the differentiating features for each smart camera model. Table 1-1. NI Smart Camera Models Direct Drive Quadrature Lighting Lighting Encoder Processor Image Sensor Strobe Controller Support 400 MHz 1/3 inch Sony ICX424AL CCD PowerPC Monochrome 640 ×...
The POWER LED then lights green when power is correctly wired to the smart camera. Third-Party Power Supply National Instruments provides the following two cable options for connecting a third-party power supply to the NI Smart Camera. •...
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Chapter 1 Hardware Overview and Installation Refer to Figure 1-3 while completing the following steps to connect a third-party power supply to the smart camera using either a terminal block or the pigtail cable. Figure 1-3. Connecting the NI Smart Camera to a Third-Party Power Supply NI Smart Camera Optional Terminal Block 15-Pin D-SUB to 15-Pin D-SUB Cable...
Caution To prevent data loss and to maintain the integrity of your Ethernet installation, do not use a cable longer than 100 m. National Instruments recommends using a shielded twisted pair cable for maximum signal integrity. Direct Connection...
Chapter 1 Hardware Overview and Installation Network Connection To connect the NI 17xx Smart Camera to the development computer through a network, complete the following steps. Verify that the development computer is connected to the network and powered on. Using an Ethernet cable, connect from an Ethernet hub or other network port to Ethernet port 1 on the smart camera.
Software Overview National Instruments provides two options for developing applications for the NI 17xx Smart Camera. LabVIEW Vision Builder LabVIEW Real-Time Module NI Vision Development Module Automated Inspection NI Vision Acquisition Software Note Vision Builder for Automated Inspection and NI Vision Acquisition Software are included with the NI 17xx Smart Camera.
Chapter 2 Software Overview Configuring the NI Smart Camera with Vision Builder AI Vision Builder AI is interactive, menu-driven configuration software for developing, benchmarking, and deploying machine vision applications. With Vision Builder AI, you can perform powerful visual inspection tasks and make decisions based on the results of individual tasks.
Click the Browse button next to the Software Image to Install on the Target control. Navigate to the Vision Builder AI software image you want to use, and click OK. Software images provided by National Instruments are installed to the <Vision Builder AI>\...
• NI Vision Acquisition Software—Includes Measurement & Automation Explorer (MAX), the National Instruments configuration utility, and NI-IMAQ driver software for acquiring images and controlling I/O using the NI 17xx Smart Camera. The latest version of NI Vision Acquisition software is included with the NI 17xx Smart Camera.
Complete the following steps to configure IP address settings for the NI 17xx Smart Camera in MAX: Launch MAX by double-clicking the Measurement & Automation icon on the desktop, or selecting Start»All Programs»National Instruments»Measurement & Automation Explorer. Expand the Remote Systems branch of the configuration tree, and select the device you want to configure.
Chapter 2 Software Overview Install Software on the NI Smart Camera Complete the following steps to install software from the development computer to the NI 17xx Smart Camera. In the Remote Systems branch of the MAX configuration tree, expand the folder for your device and select Software.
Table 3-2 lists the signal names and pin numbers for the 15-pin POWER-I/O connector. The table also lists the wire colors for the 15-pin D-SUB pigtail cable (part number 197818-05), sold separately by National Instruments. Cables sold by other manufacturers could have different wire colors.
Chapter 3 Connectors Ethernet Ports The Ethernet ports on the smart camera provide a connection between the smart camera and the development computer or other network devices. The smart camera provides one 10/100/1,000 Mbps Ethernet port. The NI 1732/1752/1754 provide a second 10/100 Mb/s Ethernet port.
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Chapter 4 Connecting Lighting and External Devices The smart camera automatically synchronizes the lighting strobe with the image sensor exposure. The smart camera always turns the light on before an exposure starts and turns the light off once the exposure completes. The duration of the light strobe is dictated by the exposure time.
• Digitally Signed by National Instruments—The information contained within the lighting file has been verified as correct and safe by National Instruments. Contact National Instruments for support regarding this lighting data file or the light to which it refers. •...
• NI 1754 National Instruments software provides support for a variety of lights from major machine vision lighting companies. However, if your light is not in the list of supported lights, you may still be able to use your light with the Direct Drive lighting controller.
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Chapter 4 Connecting Lighting and External Devices Caution The 24 V external lighting strobe is an unregulated output dependent on the range of the power supply provided to the smart camera. If the power provided to the smart camera is +20%/-15% with +5% AC ripple, the output could be as high as 30 V.
Chapter 4 Connecting Lighting and External Devices You can wire an isolated input to both sourcing and sinking output devices. Refer to Figures 4-4 and 4-5 for wiring examples by output type. Refer to Appendix A, Specifications, for current requirements. Isolated inputs are not compatible with 5 V logic.
Refer to the Serial Hardware and Software Help for information about installing the NI-Serial software on LabVIEW Real-Time targets, such as the smart camera. To open this document, navigate to Start»All Programs» National Instruments»NI-Serial» NI-Serial Help. Communicating with the Console...
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NI 17xx User Manual National Instruments does not recommend the use of single-ended encoders with the smart camera. This configuration would require the ground for a single-ended encoder to be connected to the COM pin of the smart camera, and the PhaseA- and PhaseB- signals would be left unconnected.
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Chapter 4 Connecting Lighting and External Devices Figure 4-9 shows the internal quadrature encoder/RS-422 input circuit. Figure 4-9. NI Smart Camera Quadrature Encoder Input Circuit +3.3 V 10 kΩ 10 kΩ 10 kΩ 10 kΩ Phase A+ – Phase A– Phase B+ –...
Chapter 5 Image Sensor Figure 5-1 illustrates horizontal field of view and working distance. Figure 5-1. Parameters of an Imaging System Horizontal Imaging Width Horizontal Field of View Working Distance For example, if the working distance of your imaging setup is 100 mm, and the focal length of the lens is 8 mm, then the field of view in the horizontal direction of a NI 17xx Smart Camera using the VGA sensor is 0.0074 mm 640...
Chapter 5 Image Sensor Gain Gain is a multiplier applied to the analog signal prior to digitization. Increasing the gain increases the amplitude of the signal. Gain allows you to trade off between making smaller signals more visible at the cost of increased noise and no longer being able to differentiate between larger signals.
Chapter 6 Image Acquisition × Horizontal (6-1) ---------------------------------------------------------------------------- - ⁄ Horizontal Horizontal where is the maximum exposure time without blurring, R is the rate of motion of the object either horizontally or vertically, FOV is the field of view in the direction of motion, and N is the number of sensor pixels in the direction of motion For many applications that include moving objects, additional lighting is necessary to achieve good image contrast due to the short exposure time required to avoid motion blur.
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Chapter 6 Image Acquisition The incoming trigger is synchronized to the line rate of the smart camera. This adds an additional delay that can vary on a frame by frame basis. The maximum variability is shown in Table 6-1. Table 6-1. Trigger Synchronization Variability Smart Camera Model Trigger Synchronization Variability NI 1712...
Chapter 6 Image Acquisition Determining the Scan Mode The maximum frame rate for selected scan mode is determined by the partial scan mode and binning mode. Because the amount of data read out of the sensor is less in 1/2 or 1/4 scan mode, the readout takes less time, and you can achieve faster frame rates.
Chapter 7 LED Indicators and DIP Switches Device Initialization While the NI Smart Camera initializes, the POWER LED lights solid green and the STATUS, IMG ACQ, PASS, and FAIL LEDs exhibit a scrolling pattern. When the smart camera finishes initializing, the STATUS LED lights solid green. If the system does not initialize within the expected period of time, the STATUS LED flashes a status code.
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After the second exception, the smart camera remains in the exception state, alerting you to resolve the problem. Reinstall software on the smart camera or contact National Instruments for assistance. Refer to the Install Software on the NI Smart Camera...
Chapter 7 LED Indicators and DIP Switches IMG ACQ LED The IMG ACQ LED briefly lights green when an image is captured and ready for analysis. Fast frame rates can give this LED the appearance of being continuously lit. If the IMG ACQ LED and the FAIL LED both flash red, it indicates that the NI Smart Camera has shut down because the maximum internal temperature was exceeded.
Chapter 7 LED Indicators and DIP Switches CONSOLE Switch With a serial port terminal program, you can use the CONSOLE switch to read device information from the NI Smart Camera during startup, such as the IP address and firmware version. When the CONSOLE switch is in the ON position, the serial port outputs device information and is not available for applications.
Chapter 8 Thermal Considerations and Mounting If the internal temperature sensor reads 75 °C or more, the smart camera immediately halts operation and becomes unresponsive. The IMG ACQ LED and the FAIL LED flash red. You must remove and reapply power to the smart camera to recover from this condition. To maximize the cooling efficiency of the smart camera, mount it to a thermally conductive structure, as specified in the Mounting the NI Smart Camera section.
Appendix A Specifications Maximum frame rate Full scan ............Up to 60 fps 1/2 scan .............Up to 109 fps 1/4 scan .............Up to 175 fps Binning (1 × 2)..........Up to 114 fps Optical format ...........1/3 in. Sensor readout...........Progressive scan Bits per pixel .............8 bits; 256 gray levels Minimum exposure time ........36.28 μs Exposure time increment ........31.2 μs Spectral characteristics ........Refer to Figure A-1...
Appendix A Specifications Maximum voltage drop across LED+/LED- terminals ......30 V, with ±10% input power supply 25 V, with +20%/-15% input power supply Minimum voltage drop across LED+/LED- terminals ......7 V Strobe frequency ........Operating frame rate Maximum strobe duty cycle .....45% 5 V external strobe (NI 1732/1752/1754 Only) Polarity............Programmable Strobe frequency ........Operating frame rate...
Appendix A Specifications Dimensions ............11.77 cm × 8.58 cm × 5.06 cm (4.63 in. × 3.38 in. × 1.99 in.) Weight ...............525 g (18.52 oz) Environmental The NI Smart Camera is intended for indoor use only. Operating temperature Ambient temperature ........0 to 45 °C Maximum camera housing temperature ...65 °C Storage temperature ..........-15 to 45 °C Humidity ............10% to 90% RH, noncondensing...
At the end of the product life cycle, all products must be sent to a WEEE recycling center. For more information about WEEE recycling centers, National Instruments WEEE initiatives, and compliance with WEEE Directive 2002/96/EC on Waste and Electronic Equipment, visit ni.com/environment/...
Refer to the Chapter 2, Software Overview, for information about installing software on the smart camera or contact National Instruments for assistance. • In the event that the Direct Drive lighting controller detects an abnormal load condition, such as a short circuit on the LED+ output, the smart camera stops image acquisition and returns an error.
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Appendix B Troubleshooting • You have properly configured the maximum light settings in MAX or Vision Builder AI. For safety reasons, the default configuration of the smart camera does not enable lighting until you configure the maximum lighting current settings that are appropriate for your light. •...
Appendix B Troubleshooting • The sensor power supply is of appropriate voltage for interfacing to NI Smart Camera isolated inputs. Refer to the Isolated Inputs section of Chapter 4, Connecting Lighting and External Devices, for information about isolated inputs. Refer to Appendix A, Specifications, for complete specifications.
You can also register for instructor-led, hands-on courses at locations around the world. • System Integration—If you have time constraints, limited in-house technical resources, or other project challenges, National Instruments Alliance Partner members can help. To learn more, call your local NI office or visit ni.com/allian •...
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Glossary falling edge The digital signal transition from the high state to the low state. field of view The area of inspection that the camera can acquire. Frames per second. gain The amount of increase in signal power, voltage, or current expressed as the ratio of output to input.
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NI 17xx User Manual NI-IMAQ Driver software for National Instruments image acquisition devices and NI 17xx Smart Cameras. NI-IMAQ is installed as part of NI Vision Acquisition Software. open collector An output mechanism that grounds or does not ground a connection to a powered device.
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Glossary sensor resolution The number of columns and rows of CCD pixels in the camera sensor. sensor size The size of the active area of an image sensor. sinking A device that requires a powered signal as an input. sourcing A device that provides a powered signal.
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Index I/O connector, 3-3 National Instruments support and image readout duration, 6-7 services, C-1 image sensor network connection, 1-5 binning, 5-3 NI 17xx field of view, 5-1 binning, 5-3 gain, 5-4 communicating with the console, 4-10 hardware binarization, 5-4 connecting...
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