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Summary of Contents for Textron Greenlee Ultra Tugger 6805A
- Page 1 Cable Puller and Pulling Packages 6800 and 6805A (115 V CE for United Kingdom) Serial Code ALA Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 52042994 © 2008 Greenlee Textron Inc. 8/08...
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Page 2: Table Of Contents
Straddling the Conduit with Slip-in Coupler ..31 Chain Mount ............32–33 All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for Floor Mount ............34 damages resulting from misapplication or misuse of its products. -
Page 3: Important Safety Information
Do not operate the cable puller in a hazardous environment. Hazards include flammable liquids and gases. Failure to observe this warning will result in severe injury or death. KEEP THIS MANUAL Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 4 The wear generated may cause the rope to break under tension and whip violently. Failure to observe these warnings could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 5 Do not operate the cable puller while wearing loose-fitting clothing. • Retain long hair. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 6: Grounding Instructions
Connect the plug to recep- tacle that is properly installed and grounded in accor- dance with all national and local codes and ordinances. Do not use an adapter. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 7: Identification
9. Hitch Clip 10. Gearbox 4. Rope Tie-Off 5. Adjustable Sheave Bracket 11. Mounting Pin (2) 6. Tapered Steel Capstan 12. Force Gauge with Remote I/O Switch Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 8 4. Sight Hole 12. Mounting Pins 5. Boom Mount 13. Hitch Pin Clips 6. T-Stand 14. 3' Boom Tube 7. Puller 15. Long Pin 8. Force Gauge Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 9: Specifications
Temperature Rating Transportation and Storage ........ 55 °C to -25 °C (131 °F to -13 °F) Elevation Rating ............ 1000 m (3280 ft) above sea level Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 10: Cable Pulling Glossary
(metric) or pounds; a cable puller is usually described by the maximum pulling force that it can develop Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 11: Cable Pulling Principles
Typical Cable Pulling System Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 12: Pulling Theory
Cable Pulling Theory Illustrated Friction Gravity Pulling Force 35.6 kN (8000 lb) Conduit Weight of Cable Tailing Force Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 13: Cable Pulling Forces
Pulling Force at the Cable Puller’s Anchoring System Pulling Force 35.6 kN (8000 lb) 35.6 kN (8000 lb) 35.6 kN Maximum (8000 lb) Maximum Maximum Pulling Force at Anchoring System Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 14: At The Capstan
0.125. The Capstan as a Force Multiplier Pulling Force: 35.6 kN (8000 lb) Tailing Force Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 15: At The Pulling Rope
1,000,000 joules of energy. This is enough energy to throw a 900-kilogram object, such as a small automobile, 113 meters into the air. Stored Energy Stored Energy Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 16: At The Connectors
279.4–319.3 3.50–3.99 88.9–101.3 A Typical Grip Setup—Swivel and Pulling Grip 12.57–14.14 319.3–359.2 4.00–4.49 101.6–114.0 14.14–15.71 359.2–399.0 4.50–4.99 114.3–126.7 Maximum Pulling Force 35.6 kN (8000 lb) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 17: At The Sheaves
45° 65.8 (14,800) 30° 68.7 (15,400) 0° 71.2 (16,000) Typical Resultant Force at Sheave 35.6 kN (8000 lb) 135° Resultant Force= 27.4 kN (6160 lb) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 18: Calculating Hook Load
T = the tension exerted on the rope by the cable puller Note: The total load on the support structure = R + the weight of the sheave. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 19: Two Attachment Points
Notes: The total load on the left support structure = R1 + the weight of the sheave. The total load on the right support structure = R2 + the weight of the sheave. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 20: Hook Load
θ = the angle of change in rope direction T = the tension exerted on the rope by the cable puller Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 21: Hook Loads Illustrated
A rope that makes a 135° angle exerts 3/4 of the pulling A rope that makes a 0° angle exerts 2 times the pulling force on the hook and structure. force on the hook and structure. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 22: Tailing The Rope
When the rope resumes its normal path, apply tailing force and continue the pull. There is no suggested remedy for a rope overlap. Do not allow the rope to overlap! Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 23: Summary Of Cable Pulling Principles
Control the pull by tailing the rope. Be familiar with the interaction of the rope and capstan. • Do not allow a rope overlap to develop. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 24: Typical Setups
I/O switch. Chain Mount 00866 Secured to Steel Conduit or Pipe Floor Mount 00865 Secured to a Concrete Floor Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 25: T-Stand
Pulling Horizontally Using Two Boom Tubes, Nose Unit, and Slip-in Coupler Nose Unit, Elbow Unit, and Slip-in Coupler T-Stand Pulling Up Using One Boom Tube, Nose Unit, and Slip-in Coupler Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 26: Wheeled Carriage
Pulling Up Using Two Booms, Nose Unit, Pulling Horizontally in Manhole Using Two Booms, Elbow Unit, and Slip-in Coupler Nose Unit, Elbow Unit, and Slip-in Coupler Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 27: Setup
4. Install two pins from the motor side. Secure the pins with two hitch pin clips. Install Hitch Pins from Motor Side Install Hitch Pin Clips on Capstan Side Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 28: Wheeled Carriage
Lower the puller onto the boom mount. Install two pins from the motor side. Secure the pins with two hitch pin clips. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 29: Mounting Components
Improper setup will cause the elbow STRAIGHT EDGE unit to collapse. Failure to observe this warning could result in severe injury or death. Sight Hole Sight Hole Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 30: Booms With Elbow Unit And Nose Unit
Improper setup will cause the elbow STRAIGHT EDGE unit to collapse. Failure to observe this warning could result in severe injury or death. Sight Hole Sight Hole Sight Hole Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 31: Slip-In Coupler
Secure the pins with hitch pin clips. Nose Unit Coupler Coupler Conduit must not protrude past here Pin secured with Hitch Pin Clip Support Structure Pull Conduit Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 32: Chain Mount
The vise chain must be uniformly tight at all points. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 33 2. Set the puller into the cradle of the chain mount. 3. Install two pins from the motor side. Secure the pins with two hitch pin clips. Install Pins from Motor Side Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 34: Floor Mount
5. Have the installation checked by a qualified Note: Use a ∅15.87 mm (5/8") carbide-tipped inspector. masonry bit manufactured in accordance with ANSI standard B94.12-77. 3. Vacuum the debris from the holes. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 35: Operation
Do not stand in spent coils or tailed rope. Hold rope so that it may be released quickly. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 36: Removing Cable
800-435-0786 Fax: 800-451-2632 815-397-7070 Fax: 815-397-1865 Canada 800-435-0786 Fax: 800-524-2853 International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company • Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...
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