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Summary of Contents for Textron Greenlee Ultra Tugger 6800
- Page 1 Cable Puller and Pulling Packages 6800 and 6805A (115 V CE for United Kingdom) Serial Code ALA Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 52045365 © 2008 Greenlee Textron Inc. 8/08...
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Page 2: Table Of Contents
For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Ultra Tugger is a registered trademark of Greenlee Textron Inc. -
Page 3: Important Safety Information
Do not operate the cable puller in a hazardous environment. Hazards include flammable liquids and gases. Failure to observe this warning will result in severe injury or death. KEEP THIS MANUAL Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 4 Hold rope so that it may be released quickly. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 5 Do not operate the cable puller while wearing loose-fitting clothing. • Retain long hair. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 6: Grounding Instructions
Do not use an adapter. tacle that is properly installed and grounded in accor- dance with all national and local codes and ordinances. Do not use an adapter. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 7: Operation
Do not stand in spent coils or tailed rope. Hold rope so that it may be released quickly. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 8: Maintenance
1. If replacing the rectifier (10) or filter (11), use a 5. Insert magnet housing roll pin into the recess on the thermal contact grease before mounting to heat tail housing. sink (24). Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 9 8. Remove the screws (37) holding the ring gear (18). 9. Tap the bearing housing (1) off the ring gear and dowel pins. Do not mar the mating surface to the ring gear. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 10: Illustrations And Parts Lists
BROWN motor wire to positive (+) terminal on rectifier. NOTE: BLUE Torque to 40-60 in-lb BROWN BLUE BROWN YELLOW MOTOR & GREEN Wiring Diagram Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 11: Gearmotor
Decal, WEEE .........1 90543297 Screw, #8 x .375 SLFTPG hex green ...1 52027440 Decal, RoHS .........1 90516494 Washer, internal lock ......4 52042628 Wire unit, green ........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 12 Ultra Tugger Cable Puller and Pulling Packages ® Illustration —Gearmotor (50006460) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 13: Motor
50022970 Gearmotor repair group #3 (includes items 7-9, 13, 14, 21, 90548264 Bearing, Torrington #B-46.....5 24, 30[2], 31, 34, 35) 90548272 Bearing, Torrington #BH-3316 ....1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 14 91865603 Brush assembly plate ......1 91865611 Magnet housing ........1 91865620 Armature ..........1 90543483 Belleville washers........2 91860717 Bearing ..........1 91869218 Screen ...........1 91871000 Threaded rod ........2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 15: Force Gauge
Bumper, #8–32 mch screw, rubber ..4 90524349 Nut, hex, #8–32 ........4 50071092 Decal, ON/OFF ........2 52042631 Cord unit, output ........1 50071157 Decal, Identification ......1 9054124.3 Bushing, strain relief ......2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 16: Accessories
Screw ............1 50007963 Handle ...........1 90527178 Roll Pin ..........1 Boom Tubes T-Stand (50008676) Part No. Description 50008358 3' Boom tube ........1 50007912 4' Boom tube ........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 17: Wheeled Carriage
Retaining ring, .750", Truarc #5160-75-S-PP ......4 50010638 Decal, Warning ........1 Repair Kit 50061887 Kit, puller pin (includes one each of items marked with an asterisk) ..2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 18: Boom Mount
Kit, puller pin (includes one each of items marked with an asterisk ) ....2 50061917 Kit, shaft (includes one each of items marked with a plus sign) .....1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 19: Nose Unit
3 and two of item 5) ....2 of items marked with an asterisk) ..1 50061950 Kit, pivot pins (includes one of item 4 and two of item 6) ......1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 20: Pipe Adapter Assembly
Fax: +1-815-397-9247 50061933 Kit, shaft (includes one each of items marked with an asterisk) .....1 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 • An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...
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