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139987-C GI 645 DV and DV MV 6/21
Installation and
Operation Instructions
for the
Jøtul GI 645 DV
and
Jøtul GI 645 DV MV*
Astrid
Direct Vent Fireplace Insert
Certified to ANSI Z21.88-2017 • CSA 2.33-2017
CAN/CGA 2.17-M17.
*Conforms to Canadian Energy Efficiency Requirements
- Amendment 15.
Une version française de ce manuel est disponible auprès de votre
revendeur et sur le site www. jotul.ca.
1
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
!
WARNING:
FIRE OR EXPLOSION HAZARD. Failure to follow
safety warnings exactly could result in serious injury,
death, or property damage.
– Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of
this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
– Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall be
installed in the same room as the appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home or mobile
home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is supplied
with the appliance.
DANGER
!
A barrier designed to reduce the burn hazard
from the glass viewing area is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
HOT GLASS WILL
CAUSE BURNS
.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
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Table of Contents
Related Manuals for Jøtul Astrid
Summary of Contents for Jøtul Astrid
- Page 1 Jøtul GI 645 DV MV* home, where not prohibited by local codes. This appliance is only for use with the types of gas Astrid indicated on the rating plate. A conversion kit is supplied with the appliance. Direct Vent Fireplace Insert...
- Page 2 139987-C GI 645 DV and DV MV 6/21 THIS OWNER’S MANUAL PROVIDES INFORMATION TO ENSURE SAFE INSTALLATION AND EFFICIENT, DEPENDABLE OPERATION OF YOUR FIREPLACE INSERT. PLEASE READ THESE INSTRUCTIONS IN THEIR ENTIRETY AND MAKE THEM AVAILABLE TO ANYONE USING OR SERVICING THIS GAS INSERT. 63.03% 62.56% DO NOT ATTEMPT TO ALTER OR MODIFY THE...
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Page 3: Table Of Contents
139987-C GI 645 DV and DV MV 6/21 � INSTALLER NOTE: Please give this manual to the homeowner and instruct them on basic operation procedures before leaving the premises. 1.0 Unpacking the Fireplace Insert Table of Contents 1. Thoroughly inspect the shipping crate and fireplace for damage and immediately contact the dealer if any is found. -
Page 4: Specifications
139987-C GI 645 DV and DV MV 6/21 Options & Accessories Jøtul GI 645 DV / DV MV Astrid Direct Vent Gas Fireplace Insert • Traditional Log Set ..............158153 • Beach Fire Log Set ..............158154 • Black Reflective Glass Panel Kit ..........158131 Manufactured and Distributed by: Jøtul North America... -
Page 5: General Information
139987-C GI 645 DV and DV MV 6/21 3.0 General Information 7. Notify your insurance company before proceeding with THIS HEATER MUST BE INSTALLED AND installation of this fireplace. MAINTAINED BY A QUALIFIED SERVICE 8. It is normal that burner ignition and extinction be accompanied AGENCY. -
Page 6: Safety Information
139987-C GI 645 DV and DV MV 6/21 4.0 Safety Information Due to the high operating temperatures, this appliance should be located out of traffic and away from furniture, draperies, etc. Maintain proper clearance to combustible mantels and Electrical Hazards fireplace trim. -
Page 7: Installation
139987-C GI 645 DV and DV MV 6/21 Leveling Note: 23-1/2’’ This appliance is equipped with four 3-1/4’’ leveling bolts; the front bolts are accessible in each side compartment AIR INTAKE through the fireplace front and the rear bolts are adjusted by tipping the firebox EXHAUST and unscrewing them from the base. -
Page 8: Fireplace Requirements
139987-C GI 645 DV and DV MV 6/21 5.1 Fireplace Requirements 5.2 Clearance Requirements This appliance is approved for installation into a solid fuel- The following clearances and hearth specifications are the burning, factory-built fireplace, or a code-approved, solid minimum requirements for installing this appliance into a solid fuel-burning masonry fireplace. -
Page 9: Clearances
139987-C GI 645 DV and DV MV 6/21 NOTE - Raised Hearth: Forward hearth protection may be reduced by two inches for every inch of fireplace floor elevation. Fig. 5.4. Hearth Extension Forward / Inches Figure 5.4. Hearth reduction slope. 12”... -
Page 10: Vent Guidelines
139987-C GI 645 DV and DV MV 6/21 6.0 Vent Guidelines • All vent components must be installed in accordance with • THE GAS APPLIANCE AND VENT SYSTEM MUST the terms of their listing and manufacturer’s instructions. BE VENTED DIRECTLY TO THE OUTSIDE OF THE See the Appendix on page 34 for a listing of approved vent BUILDING, AND NEVER ATTACHED TO A CHIMNEY manufacturers. -
Page 11: Masonry Fireplaces
139987-C GI 645 DV and DV MV 6/21 6.1 Masonry Fireplace IMPORTANT NOTICE: INSTALLATION OF A HIGH-WIND TERMINATION CAP Wear Safety Gloves! IS RECOMMENDED FOR ALL APPLIANCES TO HELP 1. Measure height of the chimney to fireplace opening. INCREASE PERFORMANCE. Determine if both the intake and exhaust will be extended to We Recommend: the top of the chimney. -
Page 12: Factory-Built Fireplaces
139987-C GI 645 DV and DV MV 6/21 6.2 Factory-built Fireplace IMPORTANT NOTICE: INSTALLATION OF A HIGH-WIND TERMINATION CAP IS RECOMMENDED FOR ALL APPLIANCES TO HELP IMPORTANT: INCREASE PERFORMANCE. BEFORE STARTING THIS INSTALLATION, MAKE We Recommend: SURE THAT A GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE FIREBOX. -
Page 13: Vent Connection
139987-C GI 645 DV and DV MV 6/21 6.3 Vent Connection Prefabricated Fireplace Vent Procedure Wear Safety Gloves! 1. Measure height of the chimney to fireplace opening. Test fit the firebox in its final position to confirm it is level and Determine if both the intake and exhaust will be plumb before connection to the vent system. -
Page 14: Fireplace Assembly
139987-C GI 645 DV and DV MV 6/21 LEAK TEST: Open the gas supply valve and test for gas 7. Fireplace Assembly leaks using a soapy water solution or digital gas sensor. DO NOT use an open flame to check for leaks. Tighten or reconnect any leaking joint and retest to confirm secure fittings. - Page 15 139987-C GI 645 DV and DV MV 6/21 7.2.2 High Altitude Adjustment Pilot Adjustment Screw Regulator Control Knob The decreased atmospheric pressure of higher altitudes affects heat value of gaseous fuels. Most gas suppliers derate the gas intended for use at elevations above 2000 feet.
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Page 16: Fuel Conversion
139987-C GI 645 DV and DV MV 6/21 7.3 Fuel Conversion 7.3.1 Fuel Conversion Procedure NOTE: COMPLETE THE FUEL CONVERSION 1. Turn off the gas supply and disconnect electrical power to the PROCEDURE BEFORE INSTALLING SURROUND appliance. PLATES OR PLACING THE INSERT WITHIN THE FIREPLACE . - Page 17 139987-C GI 645 DV and DV MV 6/21 Air Shutter Lock Nut Air Shutter Handle Piezo Valve Control Regulator Ignitor Knob Figure 7.3. Fuel Conversion Components. Burner Control Burner Assembly Injector Pilot Assembly Shutter Hood Figure 7.4. Burner and injector removal. Regulator Tower Apply small Remove black...
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Page 18: Optional Controls
139987-C GI 645 DV and DV MV 6/21 7.4 Optional Controls Installation Thermostatic Operation 7.4.1 Remote Control Kit #224910 Follow the accessory manufacturerer’s operation instructions. Contents: • Remote Receiver / battery box 1. Set the fireplace burner mode switch to the STAT position •... -
Page 19: Backer Plate Installation
139987-C GI 645 DV and DV MV 6/21 7.4 Backer Plate Installation Both the Standard and Trimable Backer Plates incorporate IMPORTANT: four hanger hooks (B) that engage with the outer slots (C) through the back of the firebox brackets. Note the small DO NOT PLACE THE INSERT IN THE identifying hole above each “C”... -
Page 20: Firebox Panels
139987-C GI 645 DV and DV MV 6/21 7.6 Optional Firebox Panels 158132 Traditional Red Brick 158131 Black Reflective Glass • Rear Panel - 226624 • Rear Panel - 226461 • Left Side Panel - 226625 • Right Side Panel - 226462 •... -
Page 21: Traditional Log Set
139987-C GI 645 DV and DV MV 6/21 Watch this instructional video to Log 2 PINS install the traditional logset! 7.7 Install the Traditional Log Set NOTE: Install optional Firebox Panels before installing the Log Set. Figure 7.12b. Engage the Left Rear Log #1 with the two steel pins at the back of the steel Burner Skirt. - Page 22 139987-C GI 645 DV and DV MV 6/21 Log 4 Cradle Figure 7.19. Position Right Small Log #8 and Left Small Log #9 in Figure 7.27a Cradle and Pin on Right Burner Log #3 for Center front of logs #5 & 6. Do not cover burner ports. Cross Log #4 Log 6 PIN Figure 7.
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Page 23: Beach Fire Log Set
139987-C GI 645 DV and DV MV 6/21 Watch this instructional video to Log 1 PINS install the beachfire logset! 7.8 Install the Beachfire Log Set NOTE: Install firebox panel accessories before installing the Log Set. Figure 7.23 Position 2 lines of embers onto burner. Be careful to Install the log set in the order presented here. - Page 24 139987-C GI 645 DV and DV MV 6/21 Log 5 PIN Log 6 PIN Log 5 Cradle Log 6 Cradle Figure 7.30 Engage matching notches in the underside of the Figure 7.27 Engage matching notches in the underside of Center Right Top Cross Log #5 with the corresponding notches on Log #1, Cross Log #4 with the corresponding cradle on Log #3 and the pin #3, and the Burner Skirt as indicated in fig.
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Page 25: Surround Overlay
139987-C GI 645 DV and DV MV 6/21 7.9 Mantle Heat Shield Installation The Mantle Heat Shield slides over the Backer Plate as shown in Fig. 7.33 WARNING! See Fig. 7.34. • A MINIMUM 1/2”(13 mm) AIR SPACE MUST Mantle Heat Shield BE MAINTAINED BETWEEN THE FRONT OVERLAY ASSEMBLY AND THE BACKER PLATE OR FIREPLACE FACE. -
Page 26: Operation
139987-C GI 645 DV and DV MV 6/21 8.1 Initial System Check and 8.0 Operation General Operation WARNING: Service should only be performed by a READ AND UNDERSTAND ALL OPERATING licensed gas service technician. If these INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS APPLIANCE. - Page 27 139987-C GI 645 DV and DV MV 6/21 4. STAT position: Set the Burner Switch to STAT for optional remote or wall thermostatic control. Follow the instructions of the Carry-over thermostat manufacturer. Ports 5. Blower Operation: Thermopile Refer to section 8.2 for blower operation. Thermocouple Flame Picture / Air Shutter Adjustment WARNING:...
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Page 28: Blower Operation
139987-C GI 645 DV and DV MV 6/21 9.0 Maintenance 8.2 Blower Operation Use the following procedures for blower operation: CAUTION: ALWAYS DISCONNECT ELECTRICAL POWER WHEN MANUAL OPERATION: SERVICING THIS APPLIANCE. In the Manual switch position, the blower will power on LABEL ALL WIRES PRIOR TO DISCONNECTION regardless of firebox temperature. -
Page 29: General And Annual Cleaning
139987-C GI 645 DV and DV MV 6/21 9.3 Glass Care Moisture condensation is a normal occurrence with gas appliances and particulate accumulation may appear on the inside surface to the glass. Use a dampened, soft cloth to clean the glass and polish with a dry, soft towel. Specially-formulated ceramic glass cleaner may also be used. -
Page 30: Illustrated Part Breakdowns
139987-C GI 645 DV and DV MV 6/21 10.0 Illustrated Part List Figure 10.1 GI 645 DV and DV MV Exploded View. - Page 31 139987-C GI 645 DV and DV MV 6/21 No. Part No. Description 226617 Exhaust Diverter, GI645 DV 117968 Nut, M6 Serrated Flange plain 22644792 Baffle, GI645 DV 158116 Burner Assembly, GI645 DV 22645092 Burner Skirt, GI645 DV 226613 Secondary Air Deflector, GI645 DV 22645992 Cabinet, Left, GI645 DV 117917 Screw, HWH SMA #8 x 1/2 SL Blk Oxide...
- Page 32 139987-C GI 645 DV and DV MV 6/21 10.0 Illustrated Part List Figure 10.2 GI 645 DV and DV MV Exploded View.
- Page 33 139987-C GI 645 DV and DV MV 6/21 No. Part No. Description No. Part No. Description 62a 226869 Thermocouple, PSE Millivolt w/Fttings 24 158203 Glass w/ Gasket, Ceramic, GI 645 DV 25 129124 Gasket, Tad, .25’’ x1.25’’ Nominal, Graphite 62b 226758 Pilot Injector, SS Body Pilots, NG 26 22644892 Glass Frame, GI645 DV 62c 226759...
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Page 34: Appendix
139987-C GI 645 DV and DV MV 6/21 11.0 Appendix 11.1 Approved Vent Manufacturers This appliance is approved for installation with listed 3-inch and 4-inch diameter flexible vent components supplied by the manufacturers listed below. Use parts of one manufacturer only - DO NOT MIX VENT COMPONENTS FROM DIFFERENT MANUFACTURERS IN THE SAME SYSTEM. -
Page 35: Warranty Statement
139987-C GI 645 DV and DV MV 6/21 11. 2 GI 645 DV / GI 645 DV MV Fireplace Insert Limited Warranty 2) Damage due to incorrect installations not in conformance with the installation instructions contained in this owner’s manual or local and/or national fire and building regulations. -
Page 36: Troubleshooting Tips
Troubleshooting Tips Service should only be performed by a Observe the following items if your test results do not meet licensed gas service technician. If these specifications. instructions are not followed exactly, a Pilot Flame is Weak, Incorrect/Abnormal Flame Picture: fire, explosion, or production of carbon ˆ... - Page 37 139987-C GI 645 DV and DV MV 6/21 This page is intentionally left blank...
- Page 38 139987-C GI 645 DV and DV MV 6/21 This page is intentionally left blank...
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Page 39: Lighting Instructions
139987-C GI 645 DV and DV MV 6/21 LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING. WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. - Page 40 139987-C GI 645 DV and DV MV 6/21 This appliance must be installed in conformance with local and national building regulations. Before beginning the installation, it is important that these instructions be carefully read and understood. Jøtul maintains a policy of continuous product development. Consequently, products may differ in specification, color or type of accessories from those illustrated or described in various publications.
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