Graco 2K device EcoMix 2000 User Information
  1. Manuals
  2. Brands
  3. Graco Manuals
  4. Paint Sprayer
  5. 2K device EcoMix 2000
  6. User information
Graco 2K device EcoMix 2000 User Information

Graco 2K device EcoMix 2000 User Information

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
USER INFORMATION
KEEP FOR FUTURE USE
GRACO N.V.
Industrieterrein "Oude Bunders"
Loc. 2206 - Slakweidestraat 31
3630 Maasmechelen - Belgium
Tel.: 32 89 770 700 Fax: 32 89 770 777
ND 85 20
ND 85 35
ND 85 50
ND 85 85
HD 50 20
HD 50 35
HD 50 50
6000303E
Rev. C
B.8.20.60
2K device EcoMix
®
2000
®
GRACO

Advertisement

Table of Contents
loading

Related Manuals for Graco 2K device EcoMix 2000

Summary of Contents for Graco 2K device EcoMix 2000

  • Page 1 HD 50 20 HD 50 35 HD 50 50 ® 2K device EcoMix 2000 GRACO N.V. ® Industrieterrein “Oude Bunders” Loc. 2206 - Slakweidestraat 31 3630 Maasmechelen - Belgium GRACO Tel.: 32 89 770 700 Fax: 32 89 770 777...
  • Page 2 REGULAR TESTING OF THE APPLIANCES Person responsible Test certificate No. Test date Company Name The fluid spraying equipment is intended in particular for surfacing (e.g. airless paint spraying equipment, two-component coating equipment). The operator must ensure that fluid spraying equipment is tested for proper operation after an operating pause of more than 6 months, and at least every 12 months by a competent person The operator must ensure that the test results are properly recorded in writing for every fluid spraying equipment...
  • Page 3 GRACO ECOMIX 2000 BASIC VERSION, BASIC APPLIANCE, COMPLETE APPLIANCE Read and follow up the operator manual and the safety instructions before taking the pump into operation In this manual important information is marked with the following symbols: Information affecting your safety Important operational directions The original manufacturer's nameplate is on the 2K device.

  • Page 4: Correct Use

    CORRECT USE ECOMIX 2000 equipment is exclusively manufactured for common applications in surfacing technology, for spraying or discharging or similar work with 2K fluids. Any other purpose above and beyond this is considered as incorrect use. We are not liable for any damage or injury resulting from this;...
  • Page 5 B.8.20.60-B - 3 -...

  • Page 6: Description Of Functions

    DESCRIPTION OF FUNCTIONS Compressed air is fed from a pressure tank to the 2K device via a tube or hose line and a pressure regulation valve , if possible through a separate air filter The air supply from the pressure tank to the 2K device can be interrupted by the ball valve The ball valve is used to release condense manually, - an automatic moisture trap is recommended here.
  • Page 7 − When compressed air supply needs to be installed, the relevant accident prevention regulations, safety rules and user information must be respected, in particular the information supplied by the compressor manufacturer. The connection between the 2K device and the compressed air line must be flexible to avoid rupture caused by vibration.
  • Page 8 AIR EXHAUST SILENCER The sound emission of an air powered 2K device is damaging to hearing in the absence of a silencer [> 115 dB(A)]. As there is a relation between sound absorption and the formation of ice on the air motor control system, the sound level cannot be reduced with a silencer as much as would be desired [not to 70 dB(A)].
  • Page 9 The diameter of the suction line is designed to enable suction of fluids with a kinematic viscosity of up to 750 mm²/s (cSt) by the 2K device without difficulty. A higher viscosity rating can result in reduced suction performance, or even interrupted suction, that can be identified by an increasing pressure drop during the change of direction (pulsating pressure).
  • Page 10 FLUID PRESSURE SYSTEM The fluid pressure system consists of the hose line and the discharge or spray gun. In some cases a pressure regulation valve has been installed as well. A pressure regulation valve (mechanically or pneumatically controlled) can be fitted at the fluid outlet of the 2K device.

  • Page 11: List Of Tools

    THE FLUSHING PUMP The flushing pump is a regular part of the 2K device. It is supplied with the appropriate user information. Pressure range Flushing pump User Information 2K device Model 005.035-DP See section B.8.20.60-E410 020.035-DP See section B.8.20.60-E410 030.020-DP See section B.8.20.60-E410 LIST OF TOOLS Double spanner...

  • Page 12: Compressed Air Supply

    should be connected to appliances and the earth by soldering, welding or stable screw fittings. Do not use chains. When making connections or during repair work, in particular to pipelines, ensure that the conductive path is not interrupted by non-conductive parts. The grounding connection must be tested for correct working conditions by a qualified engineer.
  • Page 13 FLUID SUCTION UNIT See pages 6 and 7 Screw the connection piece into the piston pump as far as it will go. Next, back it out 1 to 1.5 turns, to allow the device to swivel. Respect the following when attaching the suction assembly to the connection •...
  • Page 14 START UP FILLING THE WET CUP Fill the coupling housing up to the middle of the filling tube with solvent. See manual 6000354 section B.13.50.01-B for the start up of the hydraulic valves The solvent used must be compatible with materials to be used later;...
  • Page 15 FLUSHING THE 2K DEVICE Each every 2K device is factory-tested after assembly with an anti-corrosion liquid. It is necessary to flush out the rest of this liquid and any other contaminants that might have entered during installation thoroughly with solvent (flushing agent). The solvent must be compatible with the fluid to be processed later;...
  • Page 16 Flushing the measuring installation: 1. Suction installation of the flushing pump in solvent 2. Move the lever up to the “MEASURING” position 3. Hang discharge units in an empty vessel 4. Open the fluid pressure valves, when installed (turn left) Flush sections “A” and “B” as described above.
  • Page 17 ADJUST THE MIXING RATIO Run the device slowly and stop it at the end of its upward stroke (“SPRAY” switch “OFF”). Insert the bolts into opening Run the machine slowly until the lever recess touches the bolt; switch off. To set the mixing ratios, loosen the retaining screws (4 in all) and...
  • Page 18 APPROXIMATE VALUES (A GUIDE) − for approximate setting of mixing ratios The middle scales show the theoretical mixing ratios Base material components (A) in accordance with the combinations of the displacement pump Hardener components (B) (specified in the matrix). The upper and lower scales are auxiliary values and are used to ease renewed adjustment, e.g. after repair.
  • Page 19 IMPORTANT INFORMATION CONCERNING STARTING UP AND OPERATION Only work in well-ventilated areas in view of health hazards, fires and explosions. The 2K device should only be operated dry for short periods of time under supervision and only with low air inlet pressure. Dry operation after the fluid has passed through must be strictly avoided.

  • Page 20: Operation

    OPERATION (Also refer to manual 6000354 section B.13.50.01-B) Start up Open ball valve for air pressure Turn air pressure regulation valve "FLUSH" up to 3 or 7 bar respectively Turn air pressure regulation valve "SPRAY" up to spraying pressure Shut down The section of the 2K device containing the mixed material (valve unit, mixer, fluid pressure hose, spray gun) must be flushed for longer stops (also refer to page 32) exceeding the processing time, overnight and during the weekend.

  • Page 21: Maintenance And Inspection

    MAINTENANCE AND INSPECTION, REPAIR MAINTENANCE AND INSPECTION The ECOMIX 2000 2K devices require little maintenance • Topple the anchor support forward – remove 2 screws – and check the solvent reservoir from above every week. • The detergent should be replaced after discoloring or once every month −...
  • Page 22 ECOMIX 2000 2K devices must be checked daily • Check the solvent in the wet cup every day. The solvent level must be visible in the filling sleeve , preferably in the center. When the solvent has visibly discolored, it must be changed. Discoloring can hardly be seen at the hardener side, so it must be changed more regularly here.
  • Page 23 REPAIR Qualified engineers (VBG 87) must carry out repairs. Use only genuine replacement parts. Our obligation to replace 2K equipment is forfeited when non-genuine replacement parts are used (Product Liability Law of 15 December, 1989). All parts that are to be re-used should be cleaned thoroughly after dismantling. Do not damage sealing surfaces;...
  • Page 24 Pneumatic / hydraulic switching 2K-ND and MD B.8.20.60-B - 22 -...
  • Page 25 Pneumatic / hydraulic switching 2K-HD B.8.20.60-B - 23 -...
  • Page 26 Respect the following during repair and installation work: Grounding connection Check of the grounding connection between the mobile support of the grounding clamp and the axle or the armature support Measuring device: continuity tester (optical or acoustical) Limiting the adjustment range (bearing unit) (Mix ratio) Stop screw Position...
  • Page 27 Locking the bearing unit Respect the following when installing the bearing unit (balancing arm bearing): 1. Position the balancing arm bearing in position “O” (mixing ration 1:1 ). 2. Screw in the 4 cylinder screws to attach both bearing blocks finger tight.
  • Page 28 Displacement pump 000.085-DO Replacing the packing When replacing packing, note the exact position and the layering of the top packing and spring washers. When the differential piston shows clear signs of wear (scoring, Position of the spring washers indentations) the piston must be replaced, too.
  • Page 29 Displacement pumps 000.020-DO; 000.035-DO; 000.050-DO Replacing the packing When replacing packing, note the exact position and the layering of the top packing and spring washers. When the differential piston shows clear signs of wear (scoring, indentations) the piston must be replaced, too. Replacing the valves The valve seats can be turned over and...
  • Page 30 Replacing the flat slide and the slide seat of air motor D230 S70 • Remove the cover • Loosen the flush-mounted screws • Replace the slide seat and the flat slide − Always replace as an assembly. When assembling again, always tighten the flush-mounted screws before tightening the cylinder screws (not on...
  • Page 31 Replacing the flat slide and the sliding plate of air motor D110 S70 − Remove cylinder screws − Remove the connection piece − Replace flat slide and sliding plate If on replacing the flat slide, it is found that between the drive pin and the new flat slide, the gap “S“...

  • Page 32: Tightening Torques

    TIGHTENING TORQUES Air motor 2K model HD Air motor Pos. D230 S70 M 10 25 Nm M 20 180 Nm M 12 70 Nm M 120 Thread Material Tightening torque 70 Nm Air motor 2K models ND and MD Air motor Pos.
  • Page 33 Pos. Displacement pump 000.035-DO 000.020-DO 000.050-DO 7 Nm M 10 Thread Material 10.9 Tightening torque 30 Nm 45 Nm Displacement pump Pos. 000.085-DO 10.9 12 Nm Thread Material Tightening torque 25 Nm Hardness class Thread 10.9 12.9 Tightening torque 10.6 10.5 15.1 18.0...
  • Page 34 SHUT DOWN − FOR A SHORT PERIOD (although longer than the processing time) • “SPRAY” switch to OFF • Engage gun lock and remove tip • “FLUSH” switch to “B” Continue flushing until clean solvent is discharged from the gun •...
  • Page 35 THE SYSTEM COMPONENTS ONLY FOR ND MODELS - IMPORTANT INFORMATION FLUID PRESSURE CONTROL SYSTEM The fluid pressure control system consists of a pressure regulation valve P4-VP and a manifold with bursting disk The fluid pressure control system is installed in front of the fluid pressure system Choice of G 3/8 or G 1/4 The pressure regulation valve P4-VP controls a max.
  • Page 36 Respect the following when installing or replacing a burst disc: Direct the outlet of the burst discs 2.2 so that the draining material can endanger neither persons nor equipment. It is possible to connect a hose. Breaking the burst disc can generate recoil forces of approx. twice the breaking pressure. This should be taken into account with regard to the mounting or layout of other elements.
  • Page 37 ERROR ANALYSIS Component group Nature of defect Defect symptoms Possible cause Counter measure Compressed air supply Drop in fluid pressure Heavy leakage Defective fitting Replace defective fitting Smaller diameter Kinks in hose line Check lines Contaminated Clean Air motor Runs irregularly Flat slide defective Wear Replace worn parts...
  • Page 38 Component group Nature of defect Defect symptoms Possible cause Counter measure Displacement pumps Pressure fluctuations; Air not properly removed Bleed the equipment A and B suction not in order, O-ring at suction Incorrect operation Replace O-ring A = BASE FLUID operates irregularly connection damaged B = HARDENER...

  • Page 39: Self-Monitoring

    NOTES SELF-MONITORING When ECOMIX 2000 devices are operated unsupervised, any dangerous situations can be prevented with the automatic self-monitoring feature. Stop valves are very suitable. When a set limit value is exceeded (e.g. excessive stroke frequency as a result of a ruptured line), a stop valve will interrupt the compressed air supply to the 2K device. MONITORING SYSTEM If the paint supply stalls on the ECOMIX 2000 equipment, a monitoring system will ensure that the processing time (pressure time) of the mixed material will not be exceeded.

  • Page 40: User Information

    USER INFORMATION The user information about the ECOMIX 2000 program, in accordance with the sales catalogue 03.2060. The user information - operating instructions- contains all necessary information. The Technical Product Description B.6.20.44-P, and the Replacement Parts List are standard parts of every operating manual.
  • Page 41 GRACO E C O M I X 2 0 0 0 2K devices Air-powered, automatic piston dosage devise for two components with static tube mixer, recommended for paints. DESCRIPTION OF THE 2K DEVICE 2K devices consist of an oscillating air motor...
  • Page 42 SUITABILITY, FLUID APPLICATION highly suitable SUITABILITY BEHAVIOUR suitable Supply application ê suitable under certain conditions Conveyance − − Careful conveyance not suitable ê Dosing Application must be tested Suction behavior Automatic suction Tendency to crystallize Open system, grounded, ê Adhere, stick −...
  • Page 43 TECHNICAL DATA KEY TO DESIGNATION 2K device Abbreviations lower pump B (hardener) Abbreviations lower pump A (base material) Abbreviations (ND = low pressure MD= middle pressure HD= high pressure) THE MODULES LOWER PUMPS 000.020-DO 000.035-DO 000.050-DO 000.085-DO ND 85.20 ND 85.35 ND 85.50 ND 85.85 MD 35.20...
  • Page 44 DATA Stroke frequency f in DH Theoretical Theoretical mixing FLUID 2K device conversion ratio (Air motor) Continuous Intermittent Theor. Inlet Working pressure, Theor. Volume operation operation Stroke pressure static in cm³ vol. static in bar from… to … mechanical mechanical mechanical mechanical advantage of lever...

  • Page 45: Sound Emission

    Air consumption Key: • • • in l/min Flow rate Stroke volume: see table above DH = Double stroke f Actual stroke frequency in DH/min Fluid pressure p Actual air inlet pressure in bar Air inlet pressure Max. suction height 7.8 m Lowest operating temperature 10 °C...

  • Page 46: Materials Of Wetted Parts

    MATERIALS OF WETTED PARTS Lower pumps Pneumatic valve unit Static tube mixer Cylinder Manifold SST 1.4305 Manifold SST 1.4305 SST 1.4305 Differential piston Manifold support SST 1.4305 Ring PTFE SST 1.4305 Valve seat Valve housing SST 1.4305 Screwed joint SST 1.4305 Hardened steel Ball Ball guide...
  • Page 47 DIMENSIONS, SCREW CONNECTION THREADS, RATED DIAMETER G 3/8 inside Compressed air line > Elastic connections 2K device air supply Material pressure line > 2K device fluid container/ Fluid suction lines > line required Air mist connector G 1 / 4 controlled by Air connection M 14x1...
  • Page 48 GRACO E C O M I X 2 0 0 0 2 K d e v i c e HD model ND + MD model Various value indications Pos. 42 - Threaded connector M 14 x M 14 Part No. 15A087 Part No.
  • Page 49 2K device Lower pump Lower pump Safety valve (basic model) (base fluid) (hardener) (G 1/4) Pos. 10 Pos. 20 Pos. 30 Pos. 40 2K device Part No. (basic model) 85 20 85 35 79201 001002 PN 7 85 50 117160 85 85 35 20 PN 5...
  • Page 50 2K device (basic model) B.8.20.60-EO...
  • Page 51 2K device (basic model) Part No. Pos. Pcs. Description Bearing unit 77329 002002 D230 S70 D110 S70 Air motor 78015 106001 78015 107003 ( § ) ( @ ) Trolley 77708 007002 Anchor support 77765 003004 77765 003003 Valve unit 77580 016003 Static tube mixer 77608 004002...
  • Page 52 Lower pump 000.020-DO Lower pump 000.035-DO Lower pump 000.050-DO Base Hardener material B.8.20.60-EO...
  • Page 53 Lower pump 000.020-DO Replacement parts kit, seals for lower pump, base material Part No. 233826 Pos. 90 1 pce Packing stack 19.9x35.1x18.3 Pos. 120 1 pce Flat washer D 63.5xT1 Pos. 170 1 pce Packing stack 27.7x40.1x16.1 Pos. 210 1 pce Seal ring 43.2x46x1.4 Replacement parts kit, seals for lower pump, hardener...
  • Page 54 Lower pump 000.035-DO Replacement parts kit, seals ower pump, base material Part No. 233830 Pos. 90 1 pce Packing stack 24.5x42.7x19.2 Pos. 120 1 pce Flat washer D 73.5xT1 Pos. 170 1 pce Packing stack 34.4x49.2x16.7 Pos. 210 1 pce Seal ring 53x55.8x1.4 Replacement parts kit, seals lower pump, hardener...
  • Page 55 Lower pump 000.050-DO Replacement parts kit, seals lower pump, base material Part No. 233833 Pos. 90 1 pce Packing stack 29.1x47.1x19 Pos. 120 1 pce Flat washer D 77.5xT1 Pos. 170 1 pce Packing stack 40.9x55.1x16.5 Pos. 210 1 pce Seal ring 58.5x61.3x1.4 Replacement parts kit, seals lower pump, hardener...
  • Page 56 Lower pump 000.085-DO Hardener Base material B.8.20.60-EO...
  • Page 57 Lower pump 000.085-DO Replacement parts kit, seals lower pump, base material Part No. 79978 906235 Pos. 40 1 pce Seal ring 27.8x31.2x2.2 Pos. 70 2 pcs Packing stack 39.9x56.1x18.4 Pos. 90 1 pce Profiled seal ring 20x24x2.4 Pos. 110 1 pce Seal ring 37.5x35.6x1.7 Pos.
  • Page 58 Replacement parts kit, seat support Lower pump Part No. 76031 062002 Pos. 100 1 pce Seat support M 33x1.5x33 Replacement parts kit, cylinder Lower pump Part No. 76570 032002 Pos. 220 1 pce Cylinder D56 L138 Note regarding Pos. 50: The Part No.
  • Page 59 Air motor D230 S70 B.8.20.60-EO F22.060.02, issued on 01.98...
  • Page 60 Air motor D230 S70 Replacement parts kit, air motor control Part No. 79978 904501 Pos. 8 2 pcs Grooved ring 60x67.8x5 Pos. 10 1 pce Flat slide 24x19 Pos. 11 2 pcs O-ring 9x2 B Pos. 12 1 pce O-ring 35x2.5 B Pos.
  • Page 61 Air motor D110 S70 Manifold Respect tightening torque of 20 Nm B.8.20.60-EO F22.060.02, issued on 01.98...
  • Page 62 Air motor D110 S70 Replacement parts kit, air motor control Part No. 233836 Pos. 180 2 pcs Flat washer 80x25x0.75 Pos. 210 4 pcs O-ring 30x2 B Pos. 220 1 pce Drive rod assy. Pos. 250 1 pce Flat slide 31.5x31.5 Pos.
  • Page 63 Valve unit Bearing unit B.8.20.60-EO F22.060.02, issued on 01.98...
  • Page 64 Valve unit Replacement parts kit, check valve unit Part No. 79978 910002 Pos. 100 1 pce Ball Pos. 110 1 pce Spring washer D 5.5 Pos. 120 1 pce Pressure spring 6.5x0.6x15.5 Pos. 130 3 pcs O-ring 16x2B Spare part, valve seat check valve Part No.
  • Page 65 ECOMIX 2000 , 2K DEVICE AIR MOTOR Complete Model 78015 107003 Note X : sealed with Loctite Nbr.572 and activator T Subject to change page 1 of 2 prepared by : pb , 16092002 issued : 09.02 USER INFORMATION checked by : pb , 16092002 LIST OF REPLACEMENT PARTS B.8.20.60-E210...
  • Page 66 ECOMIX 2000 , 2K DEVICE AIR MOTOR Complete Model 78015 107003 Ref. No Part No Description 245354 Air Motor see manual 309462 for operation , repair and parts 75214 135002 ELBOW , G 1/2 - R 1/2A 117237 MUFFLER 76741 133003 CONNECTION PIECE 117114 O - RING 12 x2 B...
  • Page 67 ECOMIX 2000 , 2K DEVICE FLUSHING PUMP Model 79042 093002 FLUSHING PUMP Model 79042 093003 FLUSHING PUMP Model 79042 093004 X : use Loctite 572 and Activator T to seal ref. 120 into ref. 10 Subject to change page 1 of 2 prepared by : pb , 12092002 issued :...
  • Page 68 ECOMIX 2000 , 2K DEVICE FLUSHING PUMP Model 79042 093002 FLUSHING PUMP Model 79042 093003 FLUSHING PUMP Model 79042 093004 Ref. No Part No Description 79034 009002 PISTON PUMP , complete used on 79042 093002 see page 69 & 70 ( B.8.20.60-E411 ) for parts 233753 PISTON PUMP , complete used on 79042 093003 see manual 309462 for operation , repair and parts...
  • Page 69 ECOMIX 2000 , 2K DEVICE Piston PUMP Model 79034 009002 tightening torque for : ref. 20 7 Nm ref. 30 30 Nm Subject to change page 1 of 2 prepared by : pb , 13092002 issued : 09.02 USER INFORMATION checked by : pb , 13092002 LIST OF REPLACEMENT PARTS...
  • Page 70 ECOMIX 2000 , 2K DEVICE Piston PUMP Model 79034 009002 Ref. No Part No Description 78015 004002 AIR MOTOR , complete D 60 S 70 see page 71 & 72 (B.6.20.44-E1) for parts 117083 SCREW SHCS , M6 x 70 76742 013001 THREADED COUPLING , M8 x 1 - M14 x 1 245353...
  • Page 71 ECOMIX 2000 , 2K DEVICE AIR MOTOR Model 78015 004002 Subject to change page 1 of 2 prepared by : pb , 13092002 issued : 09.02 USER INFORMATION checked by : pb , 13092002 LIST OF REPLACEMENT PARTS B.6.20.44-E1...
  • Page 72 ECOMIX 2000 , 2K DEVICE AIR MOTOR Model 78015 004002 Ref. No Part No Description 77536 033006 CYLINDER COVER D60 , complete contains ref. 20 Valve DN5 M16 x 1,5 117084 SCREW , socket head M6 x 125 O - RING 54 x 3 B 76737 001001 COVER D80 76570 030001...

  • Page 73: Replacement Parts/Accessories

    REPLACEMENT PARTS /ACCESSORIES (Sales Catalogue 03.2060- Extract) Safety valves Compr. air conn. Grounding Suction connection All hydraulic units except 000.085- DO Hydraulic unit 000.085- DO Filter inserts Nipples Pressure connection For more pressure regulating valves Pressure regulating valves pneum. See catalogue 09.2001 Hoses see separate catalogue.
  • Page 74 Pressure retaining valve for contents measuring Measuring pipe Description Material Notes Part No. 1000 Safety valve G1/4 PN 4 75591 008014 Safety valves 1001 Safety valve G1/4 PN 5 75591 008015 1002 Safety valve G1/4 PN 6 117019 1003 Safety valve G1/4 PN 7 117160 Compr.

  • Page 75: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve month from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco´s written recommendations.
  • Page 76 GRACO N.V. Industrieterrein “Oude Bunders” ® Loc. 2206 – Slakweidestraat 31 3630 Maasmechelen – Belgium Telephone: 32 89 770 700 Telefax: 32 89 770 777 GRACO Subject to change B.8.20.60 / 06.02 / 79990 007001 / D...

This manual is also suitable for:

Nd 85 20Nd 85 35Nd 85 50Nd 85 85Hd 50 20Hd 50 35 ... Show all

Table of Contents