Huawei ESS-240V12-9AhBPVBA04 Quick Manual
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Huawei ESS-240V12-9AhBPVBA04 Quick Manual

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ESS-240V12-(9AhBPVBA04, 7AhBPVBA04) Battery
Pack
Quick Guide
Issue
02
Date
2022-06-30
HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.

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Summary of Contents for Huawei ESS-240V12-9AhBPVBA04

  • Page 1 ESS-240V12-(9AhBPVBA04, 7AhBPVBA04) Battery Pack Quick Guide Issue Date 2022-06-30 HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...

  • Page 3: About This Document

    NOTICE is used to address practices not related to personal injury. Supplements the important information in the main text. NOTE is used to address information not related to personal injury, equipment damage, and environment deterioration. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 4 3. Deleted the long backup time models of UPS2000-G-6 kVA/10 kVA/15 kVA/20 kVA. 4. Optimized section "Safety Information." 5. Added the description of battery recharge. 2021-12-23 This is the first official release. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 5: Table Of Contents

    4.4.2 Connecting Cables to Battery Packs for UPS2000-G-15 kVA/20 kVA............. 38 4.4.3 Connecting Cables to Battery Packs for UPS2000-H-6 kVA................40 4.5 Battery Maintenance................................42 A Obtaining Product Documents Through QR Code Scanning........48 Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 6 B Battery Backup Time......................49 B.1 UPS2000-G-6 kVA/10 kVA/15 kVA/20 kVA Backup Time..................49 B.2 UPS2000-H-6 kVA/10 kVA Backup Time........................51 C Troubleshooting........................53 D Replacing a Fuse Board....................... 54 Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 7: Safety Information

    Equipment damage due to force majeure, such as earthquakes, fire, and storms ● Damage caused during transportation by the customer ● Storage conditions that do not meet the requirements specified in this document Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 8: Personal Safety

    In the case of a fire, immediately leave the building or the equipment area and activate the fire alarm or call emergency services. Do not re-enter the building or affected area until it has been deemed safe by qualified professionals. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 9: Battery Safety

    Do not expose batteries at high temperatures or around heat-generating sources, such as high-temperature sunlight, fires, transformers, and heaters. Battery overheating caused by external heat sources may cause vent opening, leakage, fire, or explosions. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 10 Any bumping or falling may damage the battery modules. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 11 ● Special requirements for lead-acid batteries: Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 12: Electrical Safety

    Before installing or removing power cables, ensure that the switch is turned off. ● Before connecting power cables, check that cable labels are correct and cable terminals are insulated. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 13 Do not perform any improper operations, for example, dropping cables directly from a vehicle. Otherwise, the cable performance may deteriorate due to cable damage, which affects the current-carrying capacity and temperature rise. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 14: Environmental Requirements

    Do not install the equipment in environments with conductive metal scraps in the air. ● Do not install the equipment in an environment with direct sunlight, dust, volatile gases, infrared and other radiations, organic solvents, corrosive materials, or salty air. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 15: Mechanical Safety

    ● Before installation, ensure that the equipment is firmly anchored to the floor or other solid objects, such as a wall or an installation rack. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 16: Product Description

    Battery Pack Model Weight Dimensions (H x W x D) ESS-240V12-7AhBPVBA04 63 kg 130 mm x 430 mm x 685 mm ESS-240V12-9AhBPVBA04 70.5 kg Figure 2-1 Battery pack appearance Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 17 ● The jack in the lower right corner of DC port 2 is solid. Determine the port based on the actual battery pack. Table 2-1 Environmental specifications Item Specifications Operating temperature range 0–40°C Altitude 0–4000 m Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 18: Transportation And Storage Requirements

    In a dry and clean place with proper ventilation – Away from corrosive and organic substances (including gas) – Away from direct sunlight – At least 2 meters away from heat sources (such as a heater) Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 19: Recharge Method Of The Ups2000-G-15 Kva/20 Kva

    ≥ 6 -9AhBPVBA ESS-240V12 -7AhBPVBA Note: Battery packs that have been stored for less than or equal to three months do not need to be recharged. 3.3.2 Battery Pack Recharge Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 20 Step 2 When the UPS is shut down, correctly connect battery cables to the battery pack. After checking that the cables are correctly connected, start the UPS to recharge the battery pack. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 21: Recharge Method Of The Ups2000-H-6 Kva/10 Kva

    Set charge parameters for the UPS based on the number of battery packs connected in parallel. Device Charge Voltage (V) Charge curr. limit coef. UPS2000-H-10 kVA 288±5 0–0.15 Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 22: Battery Pack Recharge

    2. The surface temperature of the battery pack is greater than or equal to 45°C (hot on your hand). Procedure Step 1 Correctly connect battery cables to the UPS. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 23 Step 3 After the battery pack is recharged, shut down the UPS. Remove the battery cables from the battery pack and then from the UPS. ----End Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 24: Installation

    4.1 Tools The onsite operation personnel can select tools based on the site requirements. Personal protective equipment Safety helmet Goggles Protective shoes Reflective vest ESD gloves Insulated gloves Protective gloves Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 25 (2 mm) (M4/M6) Cable installation tools Wire stripper RJ45 crimping Electro-hydraulic Heat gun tool pliers Cord end terminal Diagonal pliers Crimping tool Hydraulic pliers crimping tool Cable cutter Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 26: Unpacking And Checking

    Other tools Electrician's knife Tweezer Brush Vacuum cleaner 4.2 Unpacking and Checking Check Item Check the battery pack appearance after unpacking. If any damage is found, contact the carrier immediately. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 27: Installing The Equipment

    For details, see the battery pack nameplate. The following figures are for reference only. ● Install or replace with battery packs of the same model and specifications. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 28 ESS-240V12-(9AhBPVBA04, 7AhBPVBA04) Battery Pack Quick Guide 4 Installation Figure 4-1 Same battery pack model and specifications ● Battery packs of different models cannot be connected in series or parallel. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 29 ESS-240V12-(9AhBPVBA04, 7AhBPVBA04) Battery Pack Quick Guide 4 Installation Figure 4-2 Different battery pack models ● Battery packs of different specifications cannot be connected in series or parallel. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 30: Optional) Installing A Temperature Sensor

    Figure 4-3 Different battery pack specifications 4.3.1 (Optional) Installing a Temperature Sensor Procedure Step 1 Remove three screws from the cover of the battery pack. Step 2 Remove the cover horizontally. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 31 180 degrees, and secure it with the removed screws. Route the battery temperature sensor into the battery pack through the cable hole, and secure the sensor to the cable bridge with a cable tie. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 32 (a) Battery temperature sensor (b) Cable hole baffle plate (c) Cable bridge Step 4 Reinstall the cover for the battery pack, and secure the cover with the three removed screws. ----End Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 33: Installing A Battery Pack

    If a PP45 terminal is used for one end (connecting to the battery pack) and an OT-16 mm -M6-90° terminal for the other end (connecting to the UPS) of Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 34 The standard battery pack model for UPS2000-G-6 kVA is ESS-240V12-7AhBPVBA04, and the standard battery pack model for UPS2000- G-10 kVA is ESS-240V12-9AhBPVBA04. The UPS2000-G-15 kVA/20 kVA connects to at least two battery packs. Select 7 Ah or 9 Ah battery packs based on power backup requirements.
  • Page 35 05 also need to be purchased Battery Optional. cable 03 Used for connections between a battery pack UPS2000- H-6 kVA (OT-16 mm M4-90° terminal). Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 36: Method 1: Rack Mounting

    PP45 terminal is empty. Battery cables 05 and 02 are used together in the battery sharing scenario for the UPS2000- G-15 kVA/20 kVA. 4.3.2.1 Method 1: Rack Mounting Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 37 For details about how to install the UPS2000-G-15 kVA/20 kVA and battery packs, see the following figure. Figure 4-6 One UPS (model UPS2000-G-15 kVA/20 kVA) + four battery packs Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 38 Step 1 When battery packs are connected in series or parallel, ensure that the models on the nameplates of the battery packs are the same. Step 2 Install the mounting ears. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 39 Do not install the screws at the front end. Install the other guide rail in the same method. Install floating nuts in the upper part of the guide rails (on the front end), as shown in the following figure. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 40 Step 4 Place a battery pack on the guide rails, and secure it to the rack using M6x16 screws through the mounting ears. D ANGER Ground the rack properly before operation. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 41: Mode 2: Tower Mounting

    Step 1 When battery packs are connected in series or parallel, ensure that the models on the nameplates of the battery packs are the same. Step 2 Assemble the support bases: Align the connecting buckle with the slot and insert the buckle vertically. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 42: Cable Connection

    UPS battery input ports. Connecting Cables to Battery Packs for a Single UPS2000-G-6 kVA/10 kVA NO TE The following wiring diagram uses a standard UPS with one battery pack as an example. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 43 The cable connection methods for each UPS and battery pack are the same as those for a single UPS. Figure 4-15 Connecting cables to battery packs for a UPS2000-G-6 kVA/10 kVA parallel system Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 44: Connecting Cables To Battery Packs For Ups2000-G-15 Kva/20 Kva

    Figure 4-16 Connecting cables between a single 15 kVA/20 kVA UPS and battery packs Figure 4-17 Connecting cables between a 15 kVA/20 kVA UPS parallel system and battery packs Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 45 If the 15 kVA/20 kVA UPS parallel system does not share battery packs, the cable connection methods for each UPS and battery pack in the parallel system are the same as those in a single 15 kVA/20 kVA UPS system. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 46: Connecting Cables To Battery Packs For Ups2000-H-6 Kva

    The battery pack cable connections for a single UPS2000-H-6 kVA are similar to those for a single UPS2000-H-10 kVA. The following wiring diagram uses a single 6 kVA UPS with four battery packs as an example to describe how to connect cables. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 47 Each UPS can be configured with one to four battery packs. The cable connection methods for each UPS and battery pack are the same as those for a single UPS. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 48: Battery Maintenance

    ● If the battery warranty period expires, the battery may be aged and cannot provide backup power properly. Battery aging will cause uncertain failures. You are advised to periodically check and replace batteries whose warranty period has expired. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 49 Table 4-1 Battery routine maintenance Check Baseline Troubleshooting Maintenance Interval Content Requirement Battery No battery Find the alarm cause Monthly managem management based on the alarm ent alarm alarm is information. generated. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 50 2. The battery contact the operating technical support temperature personnel. ranges from 0°C to 40°C. 3. Battery charge and discharge conditions meet the requirements specified in the battery specifications Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 51 3°C. Battery Check that the Set parameters Quarterly managem settings of correctly. battery parameter management settings parameters meet the requirements in the user manual. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 52 (recomme when the UPS is 2. If the fault persists, nded). backed up to contact the verify that the technical support batteries can personnel. discharge properly. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 53 The torque must meet the requirements of the battery manufacturer . After checking that the battery screws meet requirements, mark the screws for later check. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 54: A Obtaining Product Documents Through Qr Code Scanning

    Step 2 (Optional) Select a display language. Step 3 Tap Quick Guide to access the quick guide of the product. Figure A-1 Obtaining product documents through QR code scanning ----End Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 55: B Battery Backup Time

    ● The following table lists the backup time upon factory delivery, which decreases as the battery capacity decreases. The table is for reference only. ● The ESS-240V12-7AhBPVBA04 battery BOM number is 02313SBB. ● The ESS-240V12-9AhBPVBA04 battery BOM number is 02313SBA. B.1 UPS2000-G-6 kVA/10 kVA/15 kVA/20 kVA Backup Time Table B-1 Backup time of the ESS-240V12-7AhBPVBA04 battery pack (6 kVA UPS;...
  • Page 56 ESS-240V12-(9AhBPVBA04, 7AhBPVBA04) Battery Pack Quick Guide B Battery Backup Time Table B-2 Backup time of the ESS-240V12-9AhBPVBA04 battery pack (10 kVA UPS; calculated based on 94% battery efficiency) Load (%) Load (W) Three Four Battery Battery Battery Battery Pack Packs...

  • Page 57: Ups2000-H-6 Kva/10 Kva Backup Time

    Packs Packs (min) (min) (min) (min) 6000 4800 3000 1800 Table B-6 Backup time parameters for the battery pack ESS-240V12-9AhBPVBA04 (6 kVA UPS; calculated based on 90% battery efficiency) Load (%) Load (W) Three Four Battery Battery Battery Battery Pack...
  • Page 58 ESS-240V12-(9AhBPVBA04, 7AhBPVBA04) Battery Pack Quick Guide B Battery Backup Time Table B-8 Backup time parameters for the battery pack ESS-240V12-9AhBPVBA04 (10 kVA UPS; calculated based on 90% battery efficiency) Load (%) Load (W) Three Four Battery Battery Battery Battery Pack...

  • Page 59: C Troubleshooting

    Measure: Connect to the mains supply in non-battery test state. No Voltage at Battery Pack Port Possible cause: The battery pack cable is short-circuited, and the fuse is blown. Measure: Replace the fuse board. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 60: D Replacing A Fuse Board

    Figure D-1 Removing the cover Step 3 Remove the cables and then the fuse board. Figure D-2 Removing the cables and fuse board Step 4 Wrap cable connectors with insulation tape. Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 61 Figure D-4 Installing the fuse board and cables Step 6 Reinstall the cover on the fuse board. Step 7 Reconnect the cables between the UPS and battery packs. ----End Issue 02 (2022-06-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

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