RKI Instruments 65-2444-500 Operator's Manual

Ppm hexane transmitter

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65-2444-500
PPM Hexane Transmitter
Operator's Manual
Part Number: 71-0550
Revision: 0
Released: 5/8/23
RKI Instruments, Inc.
www.rkiinstruments.com

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Summary of Contents for RKI Instruments 65-2444-500

  • Page 1 65-2444-500 PPM Hexane Transmitter Operator’s Manual Part Number: 71-0550 Revision: 0 Released: 5/8/23 RKI Instruments, Inc. www.rkiinstruments.com...
  • Page 2 For most applications, typical calibration frequencies are between 3 and 6 months but can be more often or less often based on your usage. 2 • 65-2444-500 PPM Hexane Transmitter Operator’s Manual...
  • Page 3 RKI Instruments, Inc. Any parts found defective within that period will be repaired or replaced, at our option, free of charge. Parts must be returned to RKI Instruments, Inc. for repair or replacement. This warranty does not apply to those items which by their nature are subject to deterioration or consumption in normal service, and which must be cleaned, repaired or replaced on a routine basis.
  • Page 4: Table Of Contents

    Parts List ............20 4 • 65-2444-500 PPM Hexane Transmitter Operator’s Manual...
  • Page 5: Overview

    Overview This manual describes the 65-2444-500 ppm hexane transmitter. This manual also describes how to install, start up, configure, maintain, and calibrate the transmitter when it is used with a gas monitoring controller. A parts list at the end of this manual lists replacement parts and accessories for the transmitter.
  • Page 6: Description

    This section describes the ppm hexane transmitter’s components. It is a 4 to 20 mA type detector head. It consists of the ppm hexane detector, amplifier, and junction box. Amplifier S PAN J-Box Reducing Bushing, Hydrogen Detector 3/4 NPT t o 1/2 NPT Figure 1: Component Location 6 • Description 65-2444-500 PPM Hexane Transmitter...
  • Page 7: Ppm Hexane Detector

    Use the detector terminal strip to connect the detector to the amplifier. NOTE: The detector is factory-wired to the detector terminal strip. See page 10 for all wiring procedures related to the transmitter. 65-2444-500 PPM Hexane Transmitter Description • 7...
  • Page 8: Junction Box

    3/4 NPT conduit hub to connect wiring from the amplifier to the controller. Use the cover on the front of the junction box to access the interior of the junction box. The detector and amplifier are factory installed in the junction box. 8 • Description 65-2444-500 PPM Hexane Transmitter...
  • Page 9: Installation

    2. At the monitoring site you select, hang or mount the junction box with the detector facing down (see Figure 3). 65-2444-500 PPM Hexane Transmitter Installation • 9...
  • Page 10: Wiring The Ppm Hexane Transmitter

    CAUTION: Do not route power and transmitter wiring through the same controller conduit hub. The power cable may disrupt the transmission of the transmitter signal to the controller. 10 • Installation 65-2444-500 PPM Hexane Transmitter...
  • Page 11 12. If shielded cable is used, connect the cable’s drain wire to an available chassis (earth) ground at the controller. RKI controllers typically have a ground stud that can be used to ground the cable’s drain wire. 65-2444-500 PPM Hexane Transmitter Installation • 11...
  • Page 12: Startup

    5 days after startup before calibrating the transmitter. A burn-in period of 7 days is recommended. See page 17 for calibration instructions. Setting the Zero Signal The detector’s zero setting is controlled by electronics and is not user-adjustable. 12 • Start Up 65-2444-500 PPM Hexane Transmitter...
  • Page 13: Maintenance

    2. Calibrate the transmitter. disconnected or misconnected. 3. If the fail condition continues, replace the detector. • The transmitter is 4. If the fail condition continues, malfunctioning. contact RKI for further instruction. 65-2444-500 PPM Hexane Transmitter Maintenance • 13...
  • Page 14: Replacing Components Of The Ppm Hexane Transmitter

    8. Connect the detector leads to the detector terminal strip as shown in Table 3 below and Figure 4 on page 11 of this manual. Table 3: Reconnecting the PPM Detector to the Amplifier Detector Terminal Detector Lead Strip White 14 • Maintenance 65-2444-500 PPM Hexane Transmitter...
  • Page 15 5. Unscrew and remove the screw with the flat and lock washers that secures the amplifier to the junction box. 6. Remove the old amplifier. 65-2444-500 PPM Hexane Transmitter Maintenance • 15...
  • Page 16 A burn-in period of 7 days is recommended. 14. After the burn-in period, calibrate the transmitter as described on page 17. NOTE: The JP1 and JP2 jumper configuration may need to be adjusted during calibration. 16 • Maintenance 65-2444-500 PPM Hexane Transmitter...
  • Page 17: Calibration Frequency

    Although there is no particular calibration frequency that is correct for all ppm hexane transmitter applications, a calibration frequency of every 6 to 12 months is adequate for most applications. Unless experience in a particular application dictates otherwise, RKI Instruments, Inc. recommends a calibration frequency of every 6 months.
  • Page 18: Preparing For Calibration

    500 mV (±2 mV) on the voltmeter, install the JP2 jumper (see page 7) and try to adjust the span pot again. 6. Turn the regulator knob clockwise to close the regulator. 7. Unscrew the regulator from the full-scale calibration cylinder. 18 • Calibration 65-2444-500 PPM Hexane Transmitter...
  • Page 19: Setting The Linearization

    4. When the controller display reading falls below the alarm setpoints, return the controller to normal operation. 5. Verify that the controller display reading decreases and stabilizes at 0 ppm. 6. Store the components of the calibration kit in a safe and convenient place. 65-2444-500 PPM Hexane Transmitter Calibration • 19...
  • Page 20: Parts List

    Amplifier (specify target gas and detection range) 65-2444-500 0 - 500 ppm hexane transmitter (includes detector and amplifier) 71-0550 65-2444-500 PPM Hexane Transmitter Operator’s Manual (this document) 81-0083RK-11 Calibration cylinder, 250 ppm hexane in air, 34 liter steel 81-0083RK-13 Calibration cylinder, 250 ppm hexane in air, 103 liter...

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