Table of Contents
Advertisement
5.4.2 Bending pipes
To prevent breaking of the pipe, avoid sharp bends. Bend the pipe with a radius of
curvature of 100 mm or more.
If the pipe is bent repeatedly at the same place, it will break.
• If pipes are shaped by hand, be careful not to collapse them.
• Do not bend the pipes at an angle of more than 90°.
• When pipes are repeatedly bent or stretched, the material will harden, making it difficult
to bend or stretch them anymore.
• Do not bend or stretch the pipes more than 3 times.
5.4.3 Pipe connection
Be sure to install the pipe against the port on the indoor unit and the outdoor unit cor-
rectly. If the centering is improper, the flare nut cannot be tightened smoothly.
If the flare nut is forced to turn, the threads will be damaged.
Do not remove the flare nut from the outdoor unit pipe until immediately before connect-
ing the connection pipe.
After installing the piping, make sure that the connection pipes do not touch the com-
pressor or outer panel. If the pipes touch the compressor or outer panel, they will vibrate
and produce noise.
(1) Detach the caps and plugs from the
pipes.
(2) Center the pipe against the port on the
outdoor unit, and then turn the flare nut
by hand.
(3) Tighten the flare nut of the connec-
tion pipe at the outdoor unit valve
connector.
(4) After tightening the flare nut by hand,
use a torque wrench to fully tighten it.
Hold the torque wrench at its grip, keeping it in a right angle with the pipe, in order to
tighten the flare nut correctly.
Outer panel may be distorted if
fastened only with a wrench. Be
sure to fix the elementary part with a
holding wrench (spanner) and fasten
with a torque wrench (refer to below
diagram). Do not apply force to the
blank cap of the valve or hang a
wrench, etc., on the cap. If blank cap
is broken, it may cause leakage of
refrigerant.
Flare nut [mm (in)]
6.35 (1/4) dia.
9.52 (3/8) dia.
12.70 (1/2) dia.
15.88 (5/8) dia.
19.05 (3/4) dia.
In the case of 054 model
It is necessary to change a connection
pipe diameter by using Reducer.
(1) Reducer must be brazed in the
outside of the outdoor unit.
(2) Distance between 3-way valve and
reducer ≤ 1 m
(3) The part of Reducer do insulation
processing after brazing.
5.4.4 Handling precautions for the valves
• Mounted part of Blank cap is sealed for protection.
• Fasten blank cap tightly after opening valves.
Operating the valves
• Use a hexagon wrench (size 4 mm).
Opening:
(1) Insert the hexagon wrench into the
valve shaft, and turn it counterclock-
wise.
(2) Stop turning when the valve shaft can
no longer be turned. (Open position)
Closing:
(1) Insert the hexagon wrench into the
valve shaft, and turn it clockwise.
(2) Stop turning when the valve shaft can
no longer be turned. (Closed position)
En-7
CAUTION
CAUTION
3-way valve (Liquid)
Flare nut
Connection
Connection
pipe (Gas)
pipe (Liquid)
CAUTION
Blank cap
Flare nut
Torque wrench
Holding
wrench
Tightening torque [N·m (kgf·cm)]
16 to 18 (160 to 180)
32 to 42 (320 to 420)
49 to 61 (490 to 610)
63 to 75 (630 to 750)
90 to 110 (900 to 1100)
Example: Case of front connection
Connection pipe (Gas)
(Pipe outside dia.: 19.05
mm (3/4 in)
Brazing
1 m or less
Reducer
Connection pipe (Gas)
(accessory)
(Pipe outside dia.: 15.88 mm
(5/8 in))
Opening
direction
Opening
Hexagon wrench
direction
Seal
(blank cap
installation
portion)
Liquid
Gas pipe
pipe
6. ELECTRICAL WIRING
6.1. The precautions of electrical wiring
Wiring connections must be performed by a qualified person in accordance with speci-
fications.
AJ*040/045/054LBLBH model
The rated supply of this product is 50 Hz, 230 V of 1-phase, 2-wire. Use a voltage within
the range of 198 to 264V.
AJ*040/045/054LELBH model
The rated supply of this product is 50 Hz, 400 V of 3-phase, 4-wire. Use a voltage within
the range of 342 to 456 V.
Make sure to perform earthing (grounding) work. Improper earthing (grounding) work
can cause electric shocks.
Before connecting the cables, make sure the power supply is OFF.
Be sure to install an earth (ground) leakage breaker. Otherwise, it will cause electric
shock or fire.
Select a breaker (Included with earth leakage circuit breaker) of appropriate capacity
and install one at every power supply of an outdoor unit. Wrong selection of breakers or
transition wiring will lead to electric shock and fire.
Do not connect AC power supply to the transmission line terminal board.
3-way
Improper wiring can damage the entire system.
valve (Gas)
Install a breaker (Included with earth leakage circuit breaker) in accordance with the
related laws and regulations.
Flare nut
Connect the connector cord securely to the terminal.
Faulty installation can cause a fire.
Make sure to secure the insulation portion of the connector cable with the cord clamp. A
damaged insulation can cause a short circuit.
Never install a power factor improvement condenser. Instead of improving the power
factor, the condenser may overheat.
Before servicing the unit, turn the power supply switch OFF. Then, do not touch electric
parts for 10 minutes due to the risk of electric shock.
Always use a separate power supply line protected by a circuit breaker operating on all
cables with a distance between contact of 3 mm for this unit.
Do not modify power cable, use extension cable or branch wiring. Improper use may
cause electric shock or fire by poor connection, insufficient insulation or over current.
Use ring terminals and tighten the terminal screws to the specified torques, otherwise,
90°
abnormal overheating may be produced and possibly cause serious damage inside the
unit.
Securely install the electrical box cover on the unit. An improperly installed service
panel can cause serious accidents such as electric shock or fire through exposure to
dust or water.
Torque
wrench
If the supply cable is damaged, it must be replaced by the manufacturer, its service
agent or similarly qualified persons in order to avoid a hazard.
The primary power supply capacity is for the air conditioner itself, and does not include
the concurrent use of other devices.
Connect the power cables in positive phase sequence. If there is a missing phase con-
nection, the unit will not operate normally.
Do not use crossover power supply wiring for the outdoor unit.
If the electrical power is inadequate, contact your electric power company.
Install a breaker (Included with earth leakage circuit breaker) in a location that is not
exposed to high temperatures.
If the temperature surrounding the breaker is too high, the amperage at which the
breaker cuts out may decrease.
Use a breaker (Included with earth leakage circuit breaker) that is capable of handling
high frequencies. Because the outdoor unit is inverter controlled, a high-frequency earth
leakage circuit breaker is necessary to prevent a malfunction of the breaker itself.
When the electrical switchboard is installed outdoors, place it under lock and key so that
it is not easily accessible.
Never bundle the power supply cable and transmission cable, remote control cable
together. Separate these cables by 50 mm or more. Bundling these cables together will
cause miss operation or breakdown.
Always keep to the maximum length of the transmission cable. Exceeding the maximum
length may lead to erroneous operation.
The static electricity that is charged to the human body can damage the control PC
board when handling the control PC board for address setting, etc.
Please keep caution to the following points.
Provide the grounding of Indoor unit, Outdoor unit and Option equipment.
Cut off the power supply (breaker).
Touch the metal section (such as the unpainted control box section) of the indoor or
outdoor unit for more than 10 seconds. Discharge the static electricity in your body.
Never touch the component terminal or pattern on the PC board.
WARNING
CAUTION
Advertisement
Table of Contents
